Stoelting Futura 131G manual

Endura/Futura 131G OWNER'S MANUAL Manual No. 513536-4 Feb. 2004, Rev . 0[...]

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Need Part s or Service? We stock the parts you need.  Our Technicians are factory trained and are certified in the Stoelting Technicare program. Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________ CALL Distributor: _________________________ Phone No.: _____[...]

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This manual provides basic information about the freezer . Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. W e reserve the right to make changes to the freezer without notice, and without incurrring any obligation to modify or pro- vide new parts for freezers bu[...]

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T ABLE OF CONTENTS SECTION 1 - SPECIFICA TIONS .................................................................................. 1 1.1 Description ............................................................................................................ 1 1.2 Specifications ........................................................................[...]

Fig. Description Page 1 Model Endura/Futura 131G Freezer ................................................................... 1 2 Specifications .................................................................................................... 1 3 W arning Label Locations ............................................................................[...]

1 1.1 DESCRIPTION The Stoelting Endura/Futura 131G counter freezer is grav- ity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non-dairy mixes available, including ice milk, ice cream, yogurt, and frozen dietary desserts. Th[...]

2 MODEL ENDURA/FUTURA 131G COUNTER MODEL GRAVITY FREEZER Dimensions: Freezer: 22" (56 cm) wide x 28" (72 cm) deep x 34.75" (88 cm) high Crated: 28" (71 cm) wide x 35" (89 cm) deep x 38" (96 cm) high Weight: Freezer: 370 lbs. (168 kg) C ra te d: 450 lbs. (204 kg) Electrical: Use 20 amp HACR circuit breaker. Automatic sa[...]

3 SECTION 2 INSTALLATION INSTRUCTIONS 2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. T ake notice of all warning labels on the freezer (Fig. 3). The labels have been put there to help maintain a safe working enviro[...]

4 Fig. 4. Space and Ventilation Requirements 2.2 SHIPMENT AND TRANSIT The freezer has been assembled, operated and in- spected at the factory . Upon arrival at the final destina- tion, the complete freezer must be checked for any damage which may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent[...]

5 Fig. 7. Floor Stand 2.4 FLOOR ST AND INST ALLA TION T o install the E/F131G on the floor stand, follow the steps outlined below . 1. Uncrate the floor stand and place in an upright posi tion. NOTE Detailed instructions are included with each floor stand. 2. Place a spirit level across the top of the stand to check for level condition, side to sid[...]

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7 3.1 OPERA TOR'S SAFETY PRECAUTIONS SAFE OPERA TION IS NOT AN ACCIDENT ; Observe these rules: A. Know the freezer . Read and understand the Operating Instructions. B. Notice all warning labels on the freezer . C. Wear proper clothing. Avoid loose fitting garments, and remove watches, rings or jewelry which could cause a serious accident. D. M[...]

8 C. PUSH TO FREEZE SWITCH The PUSH TO FREEZE switch is a "snap" switch used to start the freezing cycle. During initial freeze down, the OFF-ON switch is placed in the ON position. Then the PUSH TO FREEZE switch is pressed until the drive motor and compressor come "ON". NOTE After the gearmotor starts, there is a 3 second delay[...]

9 In general, sanitizing may be conducted as follows: A . Push the mix inlet regulator into hopper with air inlet (long) tube toward the front of the freezer . (Fig. 10). B . Prepare 2 gallons (7.5 liters) of sanitizing solution following manufacturer’s instructions. Pour into hopper with mix inlet regulator in place (Fig. 1 1). Figure 10. Mix In[...]

10 D. Fill hopper with approximately 3 gallons (1 1.4 liters) o f prechilled (40°F or 4°C) mix. CAUTION DO NOT OVERFILL THE HOPPER. MIX LEVEL MUST NOT BE HIGHER THAN 2 INCHES (5 CM) FROM THE TOP OF THE AIR INLET TUBE ON THE MIX INLET REGULA- TOR. E . The freezer barrel will automatically fill until it is about 1/2 full. If freezer barrel does not[...]

11 3.6 REMOVING MIX FROM THE FREEZER T o remove the mix from the freezer, refer to the following steps: A . Remove the mix inlet regulator from the hopper by pulling straight up (Fig.16). B . Place the OFF-ON rocker switch in the ON position and push the CLEAN switch to rotate the auger . Allow the mix to agitate in the freezer barrel until the mix[...]

12 T o disassemble the freezer , refer to the following steps: A . Remove the mix inlet regulator from the hopper by pulling straight up. B . Remove the front door by turning off the circular knobs and then pulling the front door off the studs (Fig.19). D. Remove the front auger supports and bushings (Fig. 21). E . Remove the auger assemblies from [...]

13 C. Using this sanitizing solution and the large barrel brush provided, sanitize the rear of the barrel and drive area by dipping the brush in the sanitizing solution and brushing the rear of the barrel. 3.1 1 ASSEMBL Y OF FREEZER T o assemble the freezer par ts, refer to the following steps: NOTE Petrol-Gel sanitary lubricant or equivalent must [...]

14 CAUTION DO NOT PLACE THE MIX INLET REGULA TOR INT O THE HOPPER BEFORE INST ALLING THE AUGER. E . Install the two plastic flights onto rear of the auger and insert part way into freezer barrel. F . Install the third plastic flight, push the auger into the freezer barrel and rotate slowly until the auger engages the drive socket. G. Install the au[...]

15 Once milkstone has formed, it is very difficult to remove. Without using the correct product and procedure, it is nearly impossible to remove a thick layer of milkstone. (NOTE: general-purpose cleaners DO NOT remove milkstone.) This can lead to high bacteria counts and a food safety dilemma. IT IS BEST TO CONTROL MILKSTONE ON A DAILY BASIS BEFOR[...]

16 With proper daily use of STERA-SHEEN or it’s equivalent, there is no need for the use of a DELIMER . DO NOT USE BLEACH · BLEACH HAS ABSOLUTELY NO CLEANING PROPERTIES. · BLEACH IS CORROSIVE. It can and will damage components of the machine causing premature wear and metal corrosion. GENERAL PURPOSE CLEANERS General purpose cleaners do not hav[...]

17 The condenser and condenser filter require periodic cleaning. To clean, refer to the following procedures. W ARNING DISCONNECT FREEZER FROM ELECTRICAL SUPPL Y SOURCE BEFORE SER VICING . 1. Remove the Phillips head screw from the bottom of the right side panel, and then slide the panels down and out. 2. T o remove the condenser filter , grasp the[...]

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19 SECTION 4 TROUBLESHOOTING CHARTS M E L B O R P E S U A C E L B I S S O P Y D E M E R s e o d r e z e e r F . n u r t o n . f f o s i r e z e e r f o t r e w o P . 1 . d e p p i r t r o n w o l b f i t i u c r i c r o e s u F . 2 . ) n r u t t o n l l i w r e g u a ( p u - e z e e r F . 3 . d e p p i r t t u o - t u c e r u s s e r p h g i H . 4 [...]

20 s e o d t c u d o r P . e s n e p s i d t o n . r e p p o h n i x i m o N . 1 s i e b u t r o t a l u g e r t e l n i x i M . 2 . d e g g u l p d e d e e n r o t a l u g e r t e l n i x i m l a i c e p S . 3 . d e s u g n i e b x i m r o f g n i e b s i r e z e e r f f o y t i c a p a C . 4 . d e d e e c x e . d e p p i r t d a o l r e v o r o t[...]

21 ERROR CODE SYSTEM *Refer to Page 19 for Troubleshooting. ** If the Clean switch is operated three times within 10 seconds, this will cause the Push-T o-Freeze light to flash and the clean function will be disabled for 10 minutes. The power switch must remain on or the 10 minute timer will not time out. A flashing clean light is not an error . NO[...]

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23 SECTION 5 REPLACEMENT PARTS 5 .1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: A . Model number of equipment. B . Serial number of model, stamped on nameplate. C. Part number, part name and quantity needed. Common part names and numbers are listed in this m[...]

24 Item No. Part No. Description Qt y . 1 2177428 Front Door Only 1 2177072 1.5" Spigot Extension 2177073 2.5" Spigot Extension 2177074 3 " Spigot Extension 624677 C a stle T op O-Ring 2 3158086 Center Spigot 1 3 3159696 Outside Spigot 2 4 625133 O-ring Front Door 2 5 624598 O-ring Outside Spigot 4 6 624614 O-ring Center Spigot 2 7 6[...]

W ARRANTY SOFT SER VE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance a[...]