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A good user manual
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Table of contents for the manual
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Page 1
- -.-PARTS CATALOG c5 c Generafors Model RGD3700 @ FUJI HEAVY INDUSTRIES LTD.[...]
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Page 2
HOW TO USE THIS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly. Example : If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those in[...]
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Page 3
c 3. The contents of this parts catalog are subject to revision without notice. TO INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST BE GIVEN. 1. State exactly the quantity of each part and its part numbers. 2. Clearly state whether parts are to be shipped by express, freight or parcel post. 3. State the exact mailing address.[...]
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Page 4
FIG. 1 GENERATOR -1-[...]
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Page 5
FIG. 1 GENERATOR Ref. No. Parts Number Description lnterdrarysabili ty T t Executiarl I I 21 385-50528-08 ROTOR, 1. camp Incld0s i&w 2 1 I 2 354-58204-08 BALL BEARING (8205-2RS) 1 c I I I I I Ben orderiw parts : Always give the k&l, Specification and Serial Nurber of Generator.[...]
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Page 6
FIG. 2 PIPE FRAME and FUEL TANK For Ektric starter type %-69 36 40 36 39 I 31 13 17[...]
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Page 7
FIG. 2 PIPE FRAME and FUEL TANK 385-58063-08 1 PIPE FRAME.compl. ercrlption 385-58582-08 1 SIDE PLATE.compl. Includes itea 3 I ll I I I 31 385-59176-08 [ LABEL (RGD3700) 1 1 1 41 011-00600-80 1 BOLT and WASHER ASS’Y 1 61 359-59933-08 1 FLANGE BOLT I 21 I 71 385-54826-08 I ENGINE BASE. compl. I 11 I 81 228-15023-03 I VIBRATION ISOLATOR I 21 91 002[...]
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Page 8
FIG. 3- 1 CONTROL BOX (22OV, 24OV) kor Oil sensor type For Electric stmer type[...]
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Page 9
. -. FIG. 3-l CONTROL BOX (22OV, 24OV) lntardmunmhi I i t~v z Parts Number lo. Description IJ’ t - 11 385-40606-08 CONTROL BOX ASS’ Y For 220V 1 Includes items 2 thru 23, 25 thru 27, 33 thru 40 ad 46 - 11 385-40887-08 CONTROL BOX ASS’ Y 1 For 5ONz-2WV, Electric starter type Includes iti 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47 - 11 385-406[...]
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Page 10
FIG. 3- 1 CONTROL BOX (22OV, 24OV)[...]
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Page 11
FIG. 3- 1 CONTROL BOX (22OV, 24OVI Interc+geability I 111 Parts Number Description CONTROL PANEL A ASS’ Y h )ti ‘t Execution 1 For 50&24OV, Electric etarter type lnclades iteas 3 thru 25 and 27 thru 33 CONTROL PANEL A ASS’ Y For 5Otlz-249V, Oil a-r type Includes iteas 3 thru 27 82 I 385-41435-08 c l 2 385-41727-08 CONTROL PANEL A’ ASS?[...]
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Page 12
FIG. 3- 1 CONTROL BOX (22OVn 24OV) For Ektrii rtu - 19 49 -9-[...]
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Page 13
FIG. 3- 1 CONTROL BOX (22OV, 24OV) Ref. No. Parts Number Description lnterchaageability 0’ ty Execution 1 I 41 228-71920-01 REGULATOR, compl. For Electric starter type 1 42 001-11062-50 BOLT and WASHER ASS’ Y 2 I I For Efectric starter typa 43 385-47321-08 CONNECTOR For Electric starter type 1 44 228-76001-01 01 L SENSOR, camp 1. For Oil aeaaor[...]
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Page 14
FIG. 3- 2 CONTROL BOX (11 OV, 12OV) r For Oil sensor type J For Electric startar type 3[...]
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Page 15
FIG. 3- 2 CONTROL BOX (11 OV. 12OV) mbility iz lo. - I1 Parts Number 385-40608-08 Dercription CONTROL BOX ASS’ Y For 1lOV Iacluder iteea 2 thru 23, 25 tbru 27, 33 thru 40 and 46 Exeadon ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 El 385-40693-08 CONTROL BOX ASS’ Y For llOV, Electric starter type Includes itees 2 thru 23.25.27 thru 30. 33 thru 43. 46. 47 C[...]
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Page 16
FIG. 3- 2 CONTROL BOX (11 OV, 12OV) For Oil sensor type 1 For Electric starter type 30 29 For Electric starter typm[...]
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Page 17
. . . FIG. 3- 2 CONTROL BOX (11 OV, 12OV) II ~terchauaeahilitu Parts Number Description + 385-41730-08 CONTROL PANEL A ASS’ Y For 60&120V, Electric starter type Includes itewa 3 thru 23. 25. 27 and 26 t: i 385-41439-08 CONTROL PANEL A ASS’ Y For 3OJk12OV, Oil aeuaor type Includes itewa 3 thru 23 aad 25 thru 37 i 385-41731-08 CONTROL PANEL A[...]
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Page 18
FIG. 3- 2 CONTROL BOX (11 OV, 120V) For Oil sensor WPO For Electric starter type m 29 1[...]
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Page 19
FIG. 3- 2 CONTROL BOX (1 lOV, 12OV) Int~whm~h~fit” give the Specification Serial Auaber Generator. -16-[...]
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Page 20
FIG. 3- 3 CONTROL BOX ( 11 OV / 220V)[...]
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Page 21
-. FIG. 3- 3 CONTROL BOX (11 OV/ 22OVl Ref. Parts Number NO. Description Q’ t Bl 385-40609-08 CONTROL BOX ASS’ Y For llOV/22OV 1 Includes im 2 thrw 27, 33 tbzw 40 and 46 81 385-40699-08 CONTROL BOX ASS’ Y 1 For llOV/22OV, Electric starter type Includes itewa 2 thru 25, 27 thru 39, 33 thru 43,46 and 47 @l 385-40700-08 CONTROL BOX ASS’ Y 1 Fo[...]
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Page 22
FIG. 3 - 3 CONTROL BOX ( 11 OV / 22OW For Oil sensor type For Electric starter typs[...]
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Page 23
FIG.3-3 CONTROL BOX (llOW22OV) c c Interchangeability Ref. NO. Parts Number Description 1’ t) Executiou 20 356-49907-08 SCREW 1 21 353-49902-08 NUT 22 332-00050-08 SPRING WASHER 353-49903-08 1 WASHER 24 356-45612-08 SWITCH. full power 25 363-49091-08 LABELCDC BATTERY CHARGE ONLY) 28 389-47552-08 GROMMET 27 355-57509-08 GROMMET 28 066-00002-50 SWI[...]
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Page 24
FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 11 OV/ 22OW BS) I 34 For Electric starter type I For Oil sensor type I 0-l ‘. .44 For Electric starter typr r For Electric starter type A- l -21-[...]
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Page 25
FIG. 3-4 CONTROL BOX (U.K., 50Hz- llOV/22OV, BS) seability Inter& Ref No. *l - *I Parts Number Description Execution I I CONTROL BOX ASS’ Y 1 385-40702-08 Includes itews 2 thru 27. 33 thru 40 and 46 CONTROL BOX ASS’ Y 1 For Electric starter type Includes itews 2 thru 25,2’7 thru 30, 33 thru 43, 46 and 47 CONTROL BOX ASS’ Y For Oil senso[...]
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Page 26
FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 1 lOV/ 22OV, BS) - 23 -[...]
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Page 27
r c 0 201 358-49907-08 1 SCREW 211 353-49902-08 1 NUT 221 332-00050-08 1 SPRING WASHER 231 353-49903-08 1 WASHER 241 355-45613-08 1 SWITCH. full Dower I 11 25 353-49036-08 LABEL (DC OUT) 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 281 066-00002-50 1 SWITCH For Electric starter type I 1 I 291 385-45517-08 1 FUSE HOLDER For Electric start[...]
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Page 28
FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) For Electric atarter type - 25 -[...]
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Page 29
FIG. 3- 5 CONTROL BOX (GERMANY. 5UHz- 22OV) Interchhili tv Ref. Parts Number No. Description P’ ty Execution *1 385-40710-08 CONTROL BOX ASS’ Y 1 Includes itews 2 thru 27, 33 thru 40 and 48 *l 385-40711-08 CONTROL BOX ASS’ Y 1 For Electric starter type Includes itess 2 thru 25,27 thru 30, 33 thru 43, 48 and 47 *1 385-40712-08 CONTROL BOX ASS?[...]
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Page 30
FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) - 27 -[...]
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Page 31
. __-. -._ (r FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) Interchaageabilitv Ref. I I Parts Number No. Description bl I ‘t $ Execution 1 I I 231 353-49903-08 1 WASHER Ill 1 I I 251 383-49091-08 1 LABEL(DC BATTERY CHARGE ONLY) 11 1281 389-47552-08 1 GROMMET I 11 1271 355-57509-08 I GROMMET I 11 1281 066-00002-50 I SWITCH For Electric starter type [...]
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Page 32
FIG. 3- 6 CONTROL BOX (50Hr- 22OV, WITH SPECIAL RECEPTACLE)[...]
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Page 33
FIG. 3- 6 CONTROL BOX (50Hr 22OV. WITH SPECIAL RECEPTACLE) Ref. No. Parts Number Description Interchang&ility Y Execution *l 385-40714-08 I CONTROL BOX ASS’ Y 1 Includes iters 2 thru 27, 33 thru 40 and 46 I 385-40715-08 CONTROL BOX ASS’ Y For Electric starter type 1 385-40716-08 *l 385-40717-08 Includes i-s 2 thru 25,2’7 thru 30, 33 thru [...]
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Page 34
FIG. 3- 6 CONTROL BOX (50Hz- 22OV, WITH SPECIAL RECEPTACLE)[...]
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Page 35
FIG. 3- 6 CONTROL 60X (50Hz-220V, WiTH SPECIAL RECEPTACLE) 25 363-49091-08 LABEL (DC BATTERY CHARGE ONLY) 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 b 281 066-00002-50 1 SWITCH For Electric starter type 1 291 385-45517-08 1 FUSE HOLDER For Electric starter type 1 1301 385-45518-08 1 FUSE (15Al For Electric starter type 1 1 1 32 351-45302[...]
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Page 36
FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz- 220V) For Oil sensor type For Ekatric starter type 30 29[...]
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Page 37
. - FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50tiz- 22OV) Intedangeability Ref. Parts Number Execution No. Description 0’ ty *l 385-40718-08 CONTROL BOX ASS’ Y 1 Includes iters 2 thru 2’7, 33 thru 40 and 48 *l 385-40719-08 CONTROL BOX ASS’ Y 1 For Electric starter type Includes i-s 2 thru 25.27 thru 30, 33 thru 43, 48 and 47 *l 385-40720-08 CONT[...]
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Page 38
FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz- 22OV) :I I 39 I For Electric starter typo I i[...]
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Page 39
- --- , I= 1251 363-49091-08 1 LABEL(DC BATTERY CHA-RGE ONLY)-l?) 1261 389-47552-08 i GROMMET I 11 1 !Z’7l 355-57509-08 I GROMMET I 11 I I I For Electric starter type with Oil seusor I I I I I ’ 281 066-00002-50 1 SWITCH For Electric starter type _. I 1 29 385-45517-08 FUSE HOLDER For Electric starter type 1 30 385-45518-08 FUSE (15A) For Elect[...]
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Page 40
FIG. 3- 8 CONTROL BOX (AUSTRALIA, 50Hz- 24OV) I For Oil sensor type 1[...]
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Page 41
FIG. 3- 8 CONTROL BOX (AUSTRALIA, !5Of=lz- 24OV) Interchauseabilitv Description CONTROL BOX ASS’ Y Includes item 2 thru 27, 33 thru 46 and 46 CONTROL BOX ASS’ Y For Electric starter type Includes items 2 thru 25.27 thru 30. 33 thru 43, 48 and 47 CONTROL BOX ASS’ Y For Oil sensor type Includes items 2 thru 27. 33 thru 40 and 44 thru 47 81 385-[...]
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Page 42
FIG. 3- 8 CONTROL BOX t AUSTRALlA, 50Hz- 24OW I For Oil sensor type For Ektric starter type For Electric I-- tvmwith Oilmnsor I - 39 -[...]
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Page 43
FIG. 3- 8 CONTROL BOX (AUSTRALIA. 50Hz- 24OV) Interchangeability Ref. No. Parts Number Description 241 353-49035-08 1 LABEL(AC24OV) 1 1 25 363-49091-08 LABEL (DC BATTERY CHARGE ONLY) 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 28 066-00002-50 SWITCH For Electric starter type 1 29 385-45517-08 FUSE HOLDER For Electric starter type 1 30 385[...]
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Page 44
FIG. 3- 9 CONTROL BOX (FRANCE. 50X2- 22OV) I For Oil sensor type I LI --[...]
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Page 45
FIG. 3- 9 CONTROL BOX (FRANCE. ‘BOHz- 22OV) _ _ f- ‘ ----- --a--, Ref. No. Parts Number Description 1’ t) + Execution *l 385-40965-08 CONTROL BOX ASS’ Y 1 Includes itews 2 thru 27, 33 thru 46 and 46 *l 385-40966-08 CONTROL BOX ASS’ Y 1 For Electric starter type Includes iteas 2 thru 25,27 thru 30, 33 thru 43, 48 and 47 81 385-40928-08 CO[...]
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Page 46
FIG. 3- 9 CONTROL BOX (FRANCE, 50Hz- 22OV) r For Electric starter type[...]
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Page 47
FIG. 3 - 9 CONTROL BOX (FRANCE. 50Hz- 22OV) --w-m-. -a-* -, Ref. No. Parts Number Description 1’ ty Execution 23 353-49903-08 WASHER 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 28 066-00002-50 SWITCH For Electric starter type 1 29 385-45517-08 FUSE HOLDER For Electric starter type 1 30 385-45518-06 FUSE (15A) For Electric starter type 1[...]
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Page 48
FIG. 4 RECOIL STARTER - 45 -[...]
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Page 49
FIG. 4 RECOIL STARTER Ref. No. Parts Number Description *1 228-50110-00 RECOIL STARTER ASS’ Y Intexdangdili ty P’ ty Executiw 1 f 21 106-50116-08 Includes iters 2 thru 11 SPIRAL SPRING 1 I 1 3 107-50121-08 4 228-50110-08 5 206-50101-08 6 106-50128-18 7 106-50132-08 8 106-50137-18 I 01 106-50144-18 10 106-50185-18 11 106-50186-08 12 011-00600-10[...]
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Page 50
FIG. 5 CRANKCASE For Oil sensor type - 47 -[...]
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Page 51
FIG. 5 CRANKCASE lnter&aage&ility Description 3’ ty Execution Ref. I Parts Number No. *l 228-10110-01 CRANKCASE, camp 1. For Recoil starter type 1 Includes iteas 2 thru 7 aad 51 81 228-10112-01 CRANKCASE, camp 1. 1 For Electric starter type Includes iteas 2 thru 7. 8 and 51 CRANKCASE, compl. I ‘I For Oil seasor type I I Includes itews 2[...]
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Page 52
FIG. 5 CRANKCASE For Oil smsor tvw - 49 -[...]
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Page 53
_ . _- -. ..___ - 28 021-32000-10 GASKET 1 30 009-02120-00 FILLER 1 I - 31 003-70120-00 GASKET, aluminum 1 32 228-64301-00 OIL FILTER ASS’Y 1 33 024-03000-10 ‘0” RING 1 34 228-63601-01 OIL GAUGE. compl. 1 I - 35 001-13088-50 BOLT and WASHER ASS’ Y 4 38 001-13086-50 BOLT and WASHER ASS’ Y 3 37 001-13082-00 BOLT and WASHER ASS’ Y 6 -r 38 [...]
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Page 54
FIG. 6 CYLINDER and CYLINDER HEAD 16 5 3 13, I I 3’ 32 -51-[...]
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Page 55
FIG. 6 CYLINDER and CYLINDER HEAD lnt*rchanaprhi 1 i tw I . . -* -m--r* a a “, Ref. No. Parts Number Description R’ ty Execution 1 228-12401-12 CYLINDER UNIT 1 2 228-15011-03 ‘0” RING, cylinder 1 3 228-15012-13 SPACER, cylinder (t-0. 1) 1 3 228-15013-13 SPACER, cylinder (t-0. 2) 1 =4 228-13110-01 CYLINDER HEAD, comp.1. 1 Includes i teas 5 t[...]
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Page 56
FIG 6 CYLINDER and CYLINDER HEAD . .-. - -. --.- ---- _..._ - h ‘ I i I 39 37 - 53 -[...]
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Page 57
FtG. 6 CYLINDER and CYLINDER HEAD Interchangeability 002-18060-00 1 NUT 1 4 When ordering parts : Always give tbe Hodel. Specification and Serial Wurber of Generator.[...]
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Page 58
FIG. 7 CRANKSHAFT and PISTON - 55 -[...]
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Page 59
. . _,- . c c FIG. 7 CRANKSHAFT and PISTON Interc@geability Ref. No. Parts Number Description Y t Execution 1 228-23401-23 PISTON, S. T. D 1 1 228-23402-23 PISTON, over size 0. 25mm 1 1 228-23403-23 PISTON, over size 0. 5mm 1 8 228-23501-07 PISTON RING SET, S. T. D 1 t- Includes itees 2 thru 4 * 228-23502-07 PISTON RING SET, over size 0.25 88 1 I 1[...]
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Page 60
FIG.8 CAMSHAFT and GOVERNOR For Oil sensor type 1[...]
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Page 61
FIG. 8 CAMSHAFT and GOVERNOR c . c No. Parts Number Description *1 228-31604-00 CAMSHAFT ASS* Y 1 I I Includea iteas 2, 3 and 4 thru 6 I I 81 228-31604-01 CAMSHAFT, camp 1. Includes i teas 4 thru 6 1 82 228-33222-01 CAMSHAFT GEAR, c omp 1. Include8 item 8 1 3 005-32042-01 WOODRUFF KEY I 25) 228-42310-02 1 GOVERNOR LEVER 2 UNIT 261 003-10100-00 1 WA[...]
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Page 62
FIG. 8 CAMSHAFT and GOVERNOR 1 For Oil sensor type 5 4 - 59 -[...]
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Page 63
c FIG. 8 CAMSHAFT and GOVEWUOR Interchangeability escription 48 Oil-50500-IO BOLT 2 49 004-31063-50 SCREW 1 50 020-00800-90 WASHER 1 511 228-45021-01 1 BRACKET, pivot For Oil sensor type 1 52 228-45020-01 ROD For Oil sensor type 1 53 005-10301-50 COTTER PIN For Oil sensor type I 54 228-75901-11 BRACKET BASE For Oil sensor tvDe 1 55 228-75801-11 BRA[...]
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Page 64
FIG. 9 FUEL INJECTION PUMP and NOZZLE 1 -33 . ;. e!iL ._ :. 40 / -61 -[...]
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Page 65
-. c c Interchangeability Ref. No. Parts Number Description a’ ty Execution *lI 228-63101-00 1 INJECTION PUMP ASS’Y I 11 Includes i tees 2 thru 21 3 228-63102-08 PLUNGER ASS’ Y 1 4 228-63103-08 DELIVERY VALVE 1 5 222-63104-08 SPRING,delivery valve 1 6 222-63105-08 GASKET 1 8 228-63105-08 I I '0" RING 1 181 228-63112-08 1 EYE BOLT I [...]
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Page 66
FIG. 10 FUEL FILTER 23 u 25 -P+¶ P - 63 -[...]
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Page 67
r . c I 1 Inclndes itees 1 thru 11 I I 81 228-62109-08 1 ‘0” RING I 11 91 228-62110-08 1 ELEMENT 121 001-13086-50 1 BOLT and WASHER I 11 8141 228-62629-01 1 FUEL PIPE 29. compl. I ‘I I I Includes items 15 thrn 17 and 21 I’I I I 15 228-65007-03 BANJO 3 1 18 085-10400-00 RUBBER PIPE (4. 5#X9+X270mm) 1 17 085-10400-00 RUBBER PIPE (4. 5#XB#Xl70[...]
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Page 68
FIG. 11 AIR CLEANER, MUFFLER and CYLINDER BAFFLE 8 29 @d - 65 -[...]
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Page 69
FIG. 11 AIR CLEANER, MUFFLER and CYLINDER SAFFLE Interchanleabilfty Ref. Parts Number No. Description P’ ty Executicm 1.11 231-32601-00 1 AIR CLEANER ASS’ Y lncludesiteas2thru8~ 11 *3 228-32600-08 ELEMENT, compl. Includes itee 4 1 4 228-32720-08 PACKING 1 5 228-32710-08 OIL PAN 1 I I I 61 228-32601-18 [ ELEMENT 1 1 I 1 71 228-92302-03 1 LABEL,a[...]
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Page 70
FIG- 12 MUFFLER (SPECIAL TYPE) FOR LOW NOISE TYPE 12 FOR WITH SPARK ARRESTER - 67 -[...]
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Page 71
1 41 228-37001-01 I TAIL PIPE, compl. I 61 228-37301-01 1 SPARK ARRESTER.comnl. I 1 1 228-30302-01 MUFFLER, compl. For Spark arrester 1 2 228-34260-01 MUFFLER COVER, camp 1. For Lw noise 1 2 228-34201-11 MUFFLER COVER, camp 1. For Spark arrester 1 I 31 228-35019-01 1 MUFFLER BRACKET For La noise 1 1 For b noise r 1 41 228-37010-01 1 TAIL PIPE,compl[...]
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Page 72
FIG. 13 STARTING MOTOR - 69 -[...]
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Page 73
r . c I I Includes i teas 1 thru ~6. 29 and 30 I I 1 210-70532-08 ARMATURE ASS’ Y 1 2 210-70533-08 THRUST WASHER KIT 1 3 210-70534-08 PINION STOPPER SET 1 1 *4 I210-70535-08 1 FIELD COIL ASS’Y Includes iteas 5 and 6 1 5 210-70508-08 POLE CORE SET SCREW 4 6 210-70539-08 BRUSH (+) 2 *7 210-70538-08 BRUSH HOLDER ASS’ Y 1 Includes itens 8 and 9 8[...]
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Page 74
FIG. 14 ACCESSORIES 6 -71-[...]
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Page 75
FIG. 14 ACCESSORIES Part8 Number 1 I I I I When ordering parts ; Always give the Hakl, Specification and Serial Number of Generator. - 72 -[...]
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Page 76
FIG. 15 WHEEL, HANDLE and HANGER[...]
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Page 77
6 I- 7 FIG. 15 WHEEL, HANDLE and HANGER Ref. No. Parts Number Description 1 385-56561-08 SHAFT. comn 1. (2-whee 1) Interch~~iiiy 1’ ty Execution 1 1 16 _ 450-00009-90 LARGE WHEEL 2 385-56562-08 HANDLE 1 Includes itea 5 1 385-56563-08 HANDLE 2 Includes item 5 1 385-56517-08 CLIP 2 380-56548-08 BRACKET, handle 4 385-56564-08 HANDLE GUIDE 1 I 385-54[...]
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Page 78
. I[...]
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Page 79
c c[...]
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Page 80
@FUJI HEAVY INDUSTRIES LTD. - INDUSTRIAL PRODUCTS DIV. Subaru Bldg. l-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan PHONE ; (Tokyo 3) 3347-2420 FACSIMILE ; (Tokyo 3) 3347-2418 PRINTED IN JAPAN JUNE 1988[...]