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Sundance Spas 7'7-inch x 7'7-inch and Smaller manual - BKManuals

Sundance Spas 7'7-inch x 7'7-inch and Smaller manual

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Table of contents for the manual

  • Page 1

    © 2001 Sundance Spas, Inc Document Number 6530-188, Rev . B Installation Instructions W illowW ood Fits models 7’7” x 7’7” and smaller . Accommodates the Cover Breeze cover lift.[...]

  • Page 2

    1 How to Use This Manual Thank you for purchasing a Sundance Spas Gazebo. This manual will provide easy to follow , step-by-step instructions for assembly and installation of your gazebo. Please complete the assembly steps in the order they are presented in this manual. Failure to do so will result in an unnecessarily dif ficult, unsafe or improper[...]

  • Page 3

    2 Sundance Spas Gazebos Installation Instructions WillowWood 3 4 9 10 13 20 8 5 6 7 1 2 12 11 14 19 18 15 16 17 NOTE: Inner and Outer Swa y Braces are to be attached to the inside of the Tie Plates.[...]

  • Page 4

    Step 1 Before you start to assemble the gazebo, check the parts list below to make sure that you have all the necessary parts. It is recommended that you pre-drill all screw holes to prevent wood splitting. Some parts are pre-drilled and will be noted as such in the assembly instruc- tions. If you are missing a part identified in the list below , c[...]

  • Page 5

    4 T op edges flush Step 2 Assemble the W all Sections Y ou will need a 10' x 10' clear , level assembly area. Lay out the pieces of a single wall section as shown in Diagram 2. A single wall section consists of: one 2"x4"x77-1/2" Header [4] , two Lattice Panels [1] , and two 2"x3" Uprights [3] . Step 3 Position th[...]

  • Page 6

    5 Step 5 T urn the lattice panels over and position them so that the uprights are facing each other with the notches down, resting on the 2"x 4" header as shown in Diagram 5. Step 6 Adjust the panel units so the end of the header is flush with the inside edge of the lattice panel frame as shown in Diagram 6. The header should fit snugly i[...]

  • Page 7

    Step 8 Raise the W all Sections Have your assistant raise one of the wall sections that has the corner uprights attached. Then raise one of the wall sections without a corner upright. The two wall sections should be positioned as shown in Diagram 8. Step 9 Join the W all Sections The W all Section WITHOUT corner uprights must be attached to the INS[...]

  • Page 8

    7 Sundance Spas Gazebos Installation Instructions WillowWood Step 1 1 Closing the W all Sections Place the two completed wall sections opposite of each other as shown in Diagram 1 1. Join the two wall sections as in Step 9, making sure to attach wall sections to the INSIDE of the corner upright of the adjoining wall. Attach the wall section with fo[...]

  • Page 9

    Step 13 Assemble the T ie Plates Position the four T ie Plates [5] and eight Sway Braces [10 & 1 1] on the ground as shown in Diagram 13 with all pieces fitting together . Step 14 Attach the small sway brace to the T ie Plates using two 2-1/2" screws through the pre-drilled holes, as shown in Diagram 14. Step 15 Attach the large sway brace[...]

  • Page 10

    9 Sundance Spas Gazebos Installation Instructions WillowWood Step 16 Attach the Tie Plate Assembly to the W all Assembly NOTE: Y ou will need an assistant for this step. Lift the completed tie plate assembly , and place it on top of the wall unit assembly , as shown in diagram 16. The tie plate assembly will overhang the wall assembly approximately[...]

  • Page 11

    Step 18 Attach the tie plate assembly to the wall assembly with 2-1/2" screws placed every 10 inches, as shown in Diagram 18. Make sure you check your alignment of the T ie Plate with the w a l l as you progress. Pro T ip Do not attach mid rafters yet. That comes later . Step 19 Position the Roof Box Headers, 45 degrees [6] and 90 degrees [7])[...]

  • Page 12

    11 Sundance Spas Gazebos Installation Instructions WillowWood Step 21 Attaching the Hip Rafters Pro T ip: Hip Rafters are 50" long, Mid Rafters are 47" long. T o avoid mistakes, lay rafters out side by side and group by length prior to assembly . Position the four 50" Hip Rafters [13] at each corner of the roof box header assembly as[...]

  • Page 13

    Step 23 Have an assistant hold the hip rafter in position. Place a "Y" Bracket [19] as shown in Diagram 23 and attach with 1-5/8" screws. The "Y" brackets are pre-drilled. Step 24 Repeat the procedure for attaching the "Y" brackets to the remaining three hip rafters. The completed "Y" brackets should app[...]

  • Page 14

    13 Sundance Spas Gazebos Installation Instructions WillowWood Step 26 Position a Corner Bracket [17] on the tie plate directly under one of the hip rafters as shown in Diagram 26. Attach the bracket only to the hip rafter for now . Y ou’ll attach the tie plate section later . It is best to work from the inside of the gazebo. The entire corner bra[...]

  • Page 15

    Step 29 Measure and mark the roof box header for the eight panels as shown in Diagram 29. The center point for marking all four headers is 25". Pro T ip: make any marks on the top of the roof box header so they will not mar the finish on the completed gazebo. Pro T ip: To fit the rafter notch squarely on top of the wall assembly , the rafter m[...]

  • Page 16

    15 Sundance Spas Gazebos Installation Instructions WillowWood Step 31 Attaching the Roof Panels The rafter cleats are pre-attached to the roof rafters as shown in Diagram 31. Place a Roof Panel [16] onto the rafter cleats as shown in Diagram 31. Slide the panel forward until it just touches the roof box header . Using too much pressure will cause t[...]

  • Page 17

    16 Step 32 Once the roof panel is aligned properly , attach it to the hip rafter with one 1-5/8" screw at the top and one at the bottom of the panel. Next, align the mid rafter and also attach it with one 1-5/8" screw at the top and one at the bottom. Do not fully secure the roof panels at this time. Align and attach the next roof panel. [...]

  • Page 18

    17 Step 35 Moon Lid Placement The Moon Lid [19] has two options for installation: Option 1 . Sliding Moon Lid Place one Moon Lid Panel inside the roof header box. The single Moon Lid Panel will slide back and forth in the roof header box. This will provide a moon lid that is partially open at all times as shown in Diagram 35. Option 2 . Enclosed Mo[...]

  • Page 19

    18 Step 37 Maintenance Consult your dealer for any special instructions based on local weather conditions, such as extreme UV (sun) exposure, extreme moisture, etc. In general, wooden surfaces should be cleaned, lightly sanded and restained every six months. Metal roofs should be cleaned with water and a soft cloth only . Sundance Spas Gazebos Inst[...]

  • Page 20

    Sundance Spas, Inc. 14525 Monte Vista Ave, Chino, CA 91710/U.S.A.; Phone: (909) 606-7733, Fax: (909) 606-0195, W ebsite: http://www .sundancespas.com 6530-188, Rev . B © 2001 Sundance Spas, Inc. Printed in U.S.A.[...]