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Taylor 358 manual

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Table of contents for the manual

  • Page 1

    OPERATOR'S MANUAL Model 358 & 359 Thick Shake Freezers Original Operating Instructions 056788-M 8/2/ 10 (Ori ginal P ubli cati on) (Updat ed 8/25/ 14)[...]

  • Page 2

    Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E 2010 Carrier Commer cial Refr igerat ion,[...]

  • Page 3

    Table of Cont ents Models 3 58 & 3 59 Table of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ............................................[...]

  • Page 4

    Mode ls 35 8 & 35 9 Table of Cont ents Table of Contents - P age 2 Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................................................... Se ction 7 Impor tant: Opera tor Checkl ist 21 .............................. During Cl eaning and Saniti zing 21 ...............[...]

  • Page 5

    1 Mo del s 358 & 359 To the Insta ller 131125 Section 1 To the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please s ee the Inst allat ion Checklist . Installer Safety In all areas of the world, equipment should be installed i n accorda[...]

  • Page 6

    2 Mo del s 358 & 359 To the Insta ller 131125 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air c ooled units r equire a minim um of 3” (76 mm ) of clearanc e around all sides of t he fr eezers and 3- 1/2” (89 mm) on the bo ttom. Model 359 only: Ins tallat ion of air deflec tor is required. Failur e to allow adequa[...]

  • Page 7

    3 Mo del s 358 & 359 To the Insta ller 131125 Refr igerant In cons iderat ion of our env ironment , T aylor uses only eart h friendly HF C ref rigerant s. T he HFC refr igerant used in this unit is R404A. This ref rigerant is gener ally consider ed non-toxic and non-fl ammable, with an O zone Deplet ing Pot ential (ODP ) of zero ( 0). However, [...]

  • Page 8

    4 Mo del s 358 & 359 To the Opera tor 131125 Section 2 To the Operator Your f reezer s have been c arefully engineered and manuf actur ed to give y ou dependable operat ion. Thes e units, when proper ly operat ed and cared f or, will produce a c onsist ent qualit y produc t. Like all mechanic al product s, they will r equire cleaning and maint [...]

  • Page 9

    5 Mo del s 358 & 359 Safety 131125 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operator when he or she c omes in contac t wit h the f reez er and its part s. Taylor has gone to ex trem e eff ort s to des ign and manuf actur e built- in safet y f eatur es to pr otec t bot h you and t he serv ice tec hnici[...]

  • Page 10

    6 Mo del s 358 & 359 Safety 131125 DO NOT use a w ater jet t o clean or rins e the f reezer . F ailure t o follow t hese inst ruct ions m ay result in serious elect rical s hock. S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw[...]

  • Page 11

    7 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 358 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 COVER A.- HOPPER INSUL X51658 2 TUBE-FEED- NONREVERS 015176-5 3 PANEL-REAR 046021 4 PANEL-SI DE *358* RIGHT 046023-SP1 5 FILTER A. -13 X 16- 7/8 X 7/ 16 046044 6 STUD-NOSE CONE 054748 7 CHANNEL A.-[...]

  • Page 12

    8 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Model 359 Figur e 2 ITE M DESCRIPTI ON PART NO. 1 PANEL-SI DE-LEFT 065250 2 COVER ASSEMBLY-HOPPER X51658 3 TUBE-FEED- NONREVERSIBLE 015176- 5 4 PANEL-REAR 065271 5 FILTER- AIR 18 L X 13. 5 H X . 70 052779-3 6 CASTER-3” SWI VEL 3/4-10STM 021279 7 PANEL-SI DE-RIGHT 065251 8 DEFLECTOR-AI [...]

  • Page 13

    9 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Beater and Door Assem bly Figur e 3 ITE M DESCRIPTI ON PART NO. 1 SEAL-DRI VE SHAFT 032560 2 SHAFT-BEATER 033235 3 BEATER A.- 7 QT. - 1 PIN X46233 4 BEARING- FRONT 013116 5 GASKET-DOOR - 5.177 I D X 5.9380 016672 ITE M DESCRIPTI ON PART NO. 6 VALVE A.- DRAW X46028 7 O-RI NG - 1- 1/16 OD [...]

  • Page 14

    10 Mo del s 358 & 359 Op erato r Parts I den ti fi catio n Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 KIT ASSEMBLY- TUNE UP *358 X46050 KIT ASSEMBLY- TUNE UP *359 X36356 2 BRUSH-REAR BEARI NG 013071 3 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON PART NO. 4 BRUSH-DRAW VALVE 014753 5 BRUSH-HOPPER 3” x 7” 023316 6 LUBRICANT- TAYLOR 4[...]

  • Page 15

    11 Models 3 58 & 3 59 Impor tant : To the Ope ra tor Section 5 Important: To the Operator Model 358 Model 359 Figur e 5 Figur e 6 ITE M DESCRIPTI ON 1 POWER SWITC H 2 MIX OUT I NDICATOR 3 RESET BUTTON ITE M DESCRIPTI ON 1 MIX OUT I NDICATOR- LEFT SIDE 2 POWER SWI TCH-LEFT SIDE 3 MIX OUT I NDICATOR-RI GHT SIDE 4 POWER SWITCH- RIGHT SI DE 5 RESET[...]

  • Page 16

    12 Mo del s 358 & 359 Impor tant : To the Ope ra tor Power Switch The m iddle position is “O FF ”. The lef t pos ition is “W ASH”, which ac tivat es t he beater mot or only. The right position is “AUT O ”, whic h activ ates the beat er motor and the re frigeratio n system. Figur e 7 Indicator Light - “Mix O ut” The “ MIX OUT ?[...]

  • Page 17

    13 Mo del s 358 & 359 Op erati ng Pro cedu res Section 6 Operating Procedures The M odel 358 has been select ed t o show you t he pict ured st ep-by- step oper ating pr ocedures f or bot h models c ontained in t his manual. Thes e models, for pract ical purpos es of operat ion, are t he sam e. Thes e models st ore 20 quar ts ( 18.9 lit ers) of [...]

  • Page 18

    14 Mo del s 358 & 359 Op erati ng Pro ced ures Step 3 Check the sc raper blades f or any nicks or s igns of wear. If any nick s are pr esent, replac e both blades. If the blades are in good condit ion, install t he scr aper blade clips on t he sc raper blades. Plac e the rear s craper blade ov er t he rear holding pin on t he beater ass embly. [...]

  • Page 19

    15 Mo del s 358 & 359 Op erati ng Pro cedu res Step 8 Place t he fr eezer door gasket into t he groov e on the back of the f reez er door. Slide t he white plast ic f ront bearing over the baf fle r od onto t he bearing hub, making c ertain t he f langed end of t he bearing is rest ing against the freez er door. DO NOT LUBRICATE THE GASKET OR T[...]

  • Page 20

    16 Mo del s 358 & 359 Op erati ng Pro ced ures Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WA- TER A ND FO LLOW T HE MANUF ACT URER'S SPECIFICATI ONS. Step 2 Pour t he sanit izing solut ion into t he hopper an[...]

  • Page 21

    17 Mo del s 358 & 359 Op erati ng Pro cedu res Step 6 Stand t he air t ube in the c orner of t he mix hopper. Figur e 25 Re pea t Steps 1 t hrough 6 for the ot her side of t he fr eezer on t he Model 359. Prim ing Step 1 Wit h a pail beneath t he door s pout, raise t he draw handle. Pour two gallons (7. 6 liters ) of fresh mix into t he mix hop[...]

  • Page 22

    18 Mo del s 358 & 359 Op erati ng Pro ced ures 140804 Step 5 Place t he mix hopper cover in position ov er t he mix hopper. Figur e 29 Re pea t Ste ps 1 through 5 for the ot her side of t he fr eezer on t he Model 359. Closing P rocedur e To disas semble y our unit, t he following it ems will be needed: S Two cleaning pails S Sanitiz ed NSF app[...]

  • Page 23

    19 Mo del s 358 & 359 Op erati ng Pro cedu res Cleaning Step 1 Prepar e an approved 100 PP M cleaning s olution (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WAT ER A ND FO LLOW THE MANUF ACT URER'S SPECIFICATI ONS. Step 2 Pour t he cleaning solut ion into t he mix hopper. Figur e [...]

  • Page 24

    20 Mo del s 358 & 359 Op erati ng Pro ced ures Step 5 Return t o t he freez er wit h a small amount of cleaning solut ion. W ith t he black brist le brush, brus h clean t he rear shell bear ing(s) at t he back of t he freez ing cylinder (s) . Figur e 32 Step 6 Remove t he drive s haft drip pan( s) f rom t he fr ont panel and tak e to t he sink [...]

  • Page 25

    21 Models 3 58 & 3 59 Impor tant : Opera tor C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe der al, s ta te, or loca l re gulator y a genc ies , and must be f ol lo w ed acco rdi ng ly. I f th e un i t has a ?[...]

  • Page 26

    22 Mo del s 358 & 359 Impor tant : Opera tor C hec klis t j 4. Dispose of o-rings and seals if t hey are wor n, torn, or f it too loosely , and r eplace with new ones. j 5. Follow all lubr icating pr ocedures as outlined in “Assembl y”. j 6. If y our machine is air cooled, chec k the condenser for ac cumulat ion of dir t and lint . Dirty co[...]

  • Page 27

    23 Models 3 58 & 3 59 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed wit h draw valv e open and machine in t he “AUT O” m ode. a. Beat er motor is out on reset. a. Res et t he fr eezer. 12 b. Circuit br eaker off or blown fuse. b. Tur n breaker on or replace f[...]

  • Page 28

    24 Mo del s 358 & 359 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. The dri ve shaf t is s tuc k in the dri ve coupling. a. Mix and lubric ant c ollected in the driv e coupling. a. Brus h clean the r ear shell bearing area r egularly. 20 b. Rounded corner s of dr ive shaft , coupling or bot h. b. Call an author ized serv ic[...]

  • Page 29

    25 Models 3 58 & 3 59 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product is not feeding into the f reezing c ylinder. a. Inadequat e level of m ix in the m ix hopper. a. Fill t he mix hopper with mix. 17 b. Mix inlet hole f rozen up. b. Mix hopper t emperat ure needs adjust ment. Contact an aut horized serv ice tec hnic[...]

  • Page 30

    26 Mo del s 358 & 359 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 4 MONTHS EVERY 6 MONTHS ANNUALLY 358 QTY. 359 QTY. Drive S haft Seal X 1 2 Scr aper Blade X 2 4 Fr eezer Door Gas ket X 1 2 Fr ont Bearing X 1 2 Draw Valve O -Ring X 2 4 Black B rist le Brush, 1” x 2” Inspec t &a[...]

  • Page 31

    27 Models 3 58 & 3 59 Limite d Warr ant y on Equipment 131125 Section 10 Limited Warranty on Equipment TAYL O R COMP ANY LI MI TE D WARRANT Y O N FREE ZERS Tayl or Company, a divis ion of Carr ier Comm ercial Ref rigerat ion, Inc. (“ Tay lor”) is pleased t o provide t his limit ed warrant y on new T aylor- branded fr eezer equipm ent availa[...]

  • Page 32

    28 Mo del s 358 & 359 Limit ed Wa rra nty on Equipme nt 3. Replacement of wear it ems designat ed as Class “000” part s in the T aylor Oper ator ’s Manual. 4. Ext ernal hoses , elect ric al power supplies, and mac hine grounding. 5. Part s not supplied or designat ed by Taylor , or damages r esulting f rom t heir use. 6. Retur n trips or [...]

  • Page 33

    29 Mo del s 358 & 359 Li mit ed W arrant y on Parts 131125 Section 11 Limited W arranty on Parts TAYL O R COMP ANY LI MI TE D WARRANT Y O N TAYL OR G ENUI NE PART S Taylor Company, a divis ion of Car rier Comm ercial Ref riger ation, Inc . (“ Tay lor”) is pleased t o provide t his limit ed warrant y on new T aylor genuine r eplacement compo[...]

  • Page 34

    30 Mo del s 358 & 359 Li mit ed Warran ty on Part s LI MI TED W ARRANTY EXCE PTI O NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, rem oving, inst alling, shipping, ser vicing or handling of defect ive Part s, replac ement Par ts, or new Part s. 2. Normal m aintenance, cleaning and lubr[...]

  • Page 35

    31 Mo del s 358 & 359 Li mit ed W arrant y on Parts LI MI TAT IO N OF WARRANT Y THI S L IMI TE D WARRANT Y I S EXCL USI VE AND I S I N LI EU O F AL L O THE R WARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LAW , I NCLUDI NG ANY I MPL IED W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A P ARTI CULAR PURP OS E. T[...]

  • Page 36

    358 063532-27 11/12/13 1 2 4 6 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR A.O. SMITH BEATER MOTOR WIRING STEPS: 1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5 2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #6. NOTE: FOR CWLE - BLUE INTERNAL ON #6, YELLOW INTERNAL ON #1 YELLOW INTERNAL 3 5[...]

  • Page 37

    358 063532-33 11/12/13 BLOWER FOR WATER COOLED ONLY 0RN/WHT WHT BLU WHT SEE FIG. 1 230V THERMISTOR CONTROL BOARD YEL GRN/YEL PUR MIX OUT PROBE COLD WARM YEL BRN GRN INPUT 24 VAC + - COMP 1 2 7 8 NC C NO MIX WHT/BLK WHT/RED + - + - WHT BLK/WHT EMI FILTER LINE LOAD L2 L2 L1 L1 230 VAC 24 VAC BLK WHT TEMPERATURE ADJUSTMENT BLK YEL THERMISTOR PROBE YEL[...]

  • Page 38

    359 065467-33 11/12/13 GROUND FRAME SECURELY COMPRESSOR & BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS. WHT ORN BLK/WHT WHT 4 5 6 THERMISTOR CONTROL BOARD 3 1 AUTO 2 HPCO SWITCH 95 96 WASH BLU BEATER O.L. ORN AUTO EMI FILTER LINE LOAD L1 L1 L2 L2 A2 A1 WHT/RED YEL YEL 230 VAC 24 VAC WHT A BLK MIX OUT LIGHT PROBE YEL BLK GRN/YEL PUR [...]