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Taylor C302 manual

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Table of contents for the manual

  • Page 1

    Model C 302 Sl ush F reezer Original Ope ra ting Instruc tions 059661-M 6/22/ 04 (Or igi nal Publ icat ion) (Up da ted 4 /5 /11 )[...]

  • Page 2

    Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: Taylor Distributor: Address: Phone: Fax: E-mai l: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E June, 2004 Tay lor All ri[...]

  • Page 3

    Mode l C30 2 Table of Cont ent s T able of Contents Section 1 To the Installer 1 ............................................ Se ction 2 To the O per ator 5 ........................................... Section 3 S afety 6 .................................................... Section 4 Op erator P arts Identificatio n 8 ...............................[...]

  • Page 4

    Table of Cont ent s Mode ls C3 02 Table of Contents - P age 2 Disassemb ly 31 .......................................................... Brush Cleani ng 32 ....................................................... Se ction 7 Impor tant: Oper ator Che ckli st 33 .............................. During Cl eaning and Sani tizing 33 .......................[...]

  • Page 5

    1 Model C3 0 2 To the Insta ller Section 1 T o the Ins tal ler The f ollowing are general ins tallat ion instr uct ions. For complet e inst allation det ails, please see t he checko ut card. Installer Safety In all areas of the world, equipment should be installed i n accordanc e with exis ting local c odes. Please c ontact your local aut horit ies[...]

  • Page 6

    2 Model C 3 02 T o the I nstaller 1 10329 Air Coole d Un its Air c ooled units r equire a minimum of 3” (76 m m) of air spac e on both sides , 3” ( 76 mm) at t he rear, and 12” (305 m m) on t he top of the unit . Minimum air clearanc es must be met t o assur e adequate air f low for opt imum perf ormanc e. Water Cooled Refr igeration Units (W[...]

  • Page 7

    3 Model C3 02 To the Insta ller 101 130 Electr ical Connections Each f reezer requires one power s upply. Chec k the data label on t he fr eezer f or branc h circuit overc urrent prot ect ion or fuse, circ uit ampacit y and electr ical spec ificat ions. Ref er to t he wiring diagram provided ins ide of t he contr ol box, f or pr oper power connect [...]

  • Page 8

    4 Model C 302 T o the Installer 1 10329 Initial F reezing Cylinder Cleanin g Due to t he ty pes of pr oducts used in F CB equipment , it is imper ativ e that the f reezing c ylinder and the inlet t ube be thoroughly brus h cleaned, rinsed, and sanit ized bef ore running any product . Prepar e a cleaning solut ion, using 2 oz . of liquid detergent i[...]

  • Page 9

    5 Model C3 02 To the Ope ra tor 1 10329 Section 2 To the Operator The f reezer you have pur chased has been caref ully engineered and manuf act ured to giv e you dependable operat ion. The M odel C302, when proper ly operat ed and cared for, will pr oduce a consis tent qualit y product . Lik e all mechanic al product s, t his mac hine will require [...]

  • Page 10

    6 Model C 302 Safety 1 10329 Section 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operator when he or s he comes in contac t wit h the f reezer and it s part s. T aylor has gone to ex trem e eff orts t o design and manuf actur e built- in safet y f eatures t o protec t bot h you and the serv ice tec hnician. A s an exa[...]

  • Page 11

    7 Model C 302 Safety 080826 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (example: f reezer door, beat er, scr aper blades, et c.) unles s all control switc hes are in t he OF[...]

  • Page 12

    8 Mode l C3 02 Op erato r Parts I den ti ficat io n Section 4 Operator Parts Ident ification C302 Figur e 2 ITE M DESCRIPTI ON PART NO. 1 PANEL-SI DE*LEFT 059721 2 PANEL-REAR 059657 3 PANEL-SI DE*RI GHT 059722 4 DISPLAY- LIGHTED 059584- 27 5 PANEL-FRONT- UPPER 059577 6 PANEL-FRONT- SHELL 059576 ITE M DESCRIPTI ON PART NO. 7 PANEL-FRONT- LOWER 05965[...]

  • Page 13

    9 Mo del C302 Op erato r Parts I den ti ficat io n 100323 Beater Door A ssembly Figur e 3 ITE M DESCRIPTI ON PART NO. 1 DOOR A.- SLUSH PRESS. X39572-BLA 1a CAP-SPOUT- DOOR-FCB- BLK 046191-BLA 1b SPRING- COMP. 480X.072X3. 0 039320 1c VALVE-DRAW- DOOR-PRESS. 039324 1d O-RI NG- 9/16 OD X .103W 016369 1e SP OU T-D OOR -FC B-B LA CK 046190-BLA 1f HANDLE[...]

  • Page 14

    10 Model C 302 Op erato r Parts I den ti fi catio n Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 PAIL- MIX 10 QT 013163 2 BRUSH-MI X PUMP BODY-3” X7” 023316 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1” DX2“L 013071 ITE M DESCRIPTI ON PART NO. 5 BRUSH-DRAW VALVE 1- 1/2” OD 014753 6 KIT A. -TUNE UP X59121 7 LUBRICANT- TAYLOR HI P[...]

  • Page 15

    11 Model C3 02 Importa nt: To the Oper a tor Section 5 Important: T o the Operator Figur e 5 ITE M DESCRIPTI ON 1 CONTROL SWITCH- LEFT SIDE 2 CONTROL SWITCH- RIGHT SI DE 3 KEYPAD 4 LIQUI D CRYSTAL DISPLAY 5 PRODUCT LIGHT Contr ol Switches Ther e are two c ontrol s witc hes locat ed at t he top lef t corner of t he upper fr ont panel, behind the ill[...]

  • Page 16

    12 Model C 302 Import ant : T o the Opera tor Liquid Cr ystal Displays Ther e are two Liquid Cr yst al Displays ( LCD's) located on t he upper f ront panel behind the illuminat ed display. The t wo LCD's dis play infor mation f or t he two f reezing c ylinders loc ated direct ly beneat h them. T hese pairs of f reezing cylinder s are each[...]

  • Page 17

    13 Model C3 02 Importa nt: To the Oper a tor 060823 Oper ator Menu Tim eout If t he display is lef t in t he operat or menu or any of the oper ator m enu select ions, except f or Curr ent Conditions, the display will return t o the system mode sc reen 60 seconds aft er t he last keypr ess. The Cur rent Condit ions sc reen will be display ed until m[...]

  • Page 18

    14 Model C 302 Import ant : T o the Opera tor 6. SYRUP PRESS LOW - W hen the sy rup out indicator display s a lack of sy rup, t he barr el will enter a HOLD mode. At t his time, no ref rigerat ion or product f low fr om the f low contr ol will be allowed. O nly t he beater will operat e. W hen the sy rup is sat isf ied the bar rel will ref ill the [...]

  • Page 19

    15 Model C3 02 Importa nt: To the Oper a tor Scree n C is SET CLO CK .U s et h eA U T O( -- > )a n d OF F (< - -) k eys to place t he cursor under t he element t o be s et (hours , minutes , month, day , or ye ar ). Use t he P RIM E (+++) an d BEATER (- - -) keys t o increment or decrement t he value. Pres s the MENU ( SEL) k ey to adv ance t[...]

  • Page 20

    16 Model C 302 Import ant : T o the Opera tor The f ourt h feat ure will display t he Po wer S aver Mode, O FF, RES T, or STANDBY s tat us. If t he Power Sav er Mode is O FF , the f ollowing scr een will be displayed. POWER SAVER MODE OFF SEL If a Power Saver Mode is pr ogramm ed, one of the following sc reens will appear . POWER SAVER REST CYCLE 1[...]

  • Page 21

    17 Model C3 02 Importa nt: To the Oper a tor Pres s the A UTO (- -> ) key to m ove to t he next scr een. T he next s creen will indicat e when t he fault was satis fied. FAULT HISTORY 2 02/25/ 04 14:06: 19 RESTORED FROM FAULT PAGE 2 + + + - - - SEL Pre ss the M ENU ( SEL ) key to re turn to the OPERATOR MENU. Scree n H is RINSE/SANITI ZE. This s[...]

  • Page 22

    18 Model C 302 Import ant : T o the Opera tor CO 2 Out Indicator AUTO MODE AUTO OK SYRUP OK CO2-OUT WATER- OK On t he LCD, if t he word “O UT” appears nex t t o the word “C O 2 ” it indicat es a lack of CO 2 being supplied to t he fr eezer. The pr oduct light will als o illuminate and a warning t one will sound. T his will cont inue until t[...]

  • Page 23

    19 Model C 302 Op erati ng Pro cedu res Section 6 Operating Procedures The M odel C302 contains four 7 quart (6. 6 liter ) freez ing cylinder s. CAUTI ON: Th is u ni t i s pressu riz ed when in ope ra tion. The contr ol switc hes mus t be in the O FF posit ion until t he unit is com pletely assem bled. No part should ev er be rem oved fr om the mac[...]

  • Page 24

    20 Model C 302 Op erati ng P roced ures Step 2 Lubricat e the ins ide diameter of t he driv e shaft seal. Inst all t he drive shaf t s eal bushing in t he drive shaf t seal. Figur e 7 Note: T he driv e shaft bushing m ust be posit ioned in the c enter of t he drive s haft seal. Step 3 Slide the s eal and bushing over the s haft and groov e until it[...]

  • Page 25

    21 Model C 302 Op erati ng Pro cedu res Step 6 Align the f lat s on the end of t he beater assem bly with t he drive s haft . Mak e sure t he beater assem bly locating pin i s in posit ion in the locat ing hole of t he drive s haft . T urn the beat er s lightly t o be cert ain that the beat er is pr operly seat ed. W hen in posit ion, t he beater w[...]

  • Page 26

    22 Model C 302 Op erati ng P roced ures Step 9 Snap the dr aw valve handle ont o the door spout . Align the hole in t he draw v alve with t he slot in t he draw handle. Figur e 15 Step 10 Slide the piv ot pin t hrough t he draw handle and into the draw va lve. Figur e 16 Step 11 Place t he draw handle slide ov er the opening in t he draw handle and[...]

  • Page 27

    23 Model C 302 Op erati ng Pro cedu res Step 14 Inst all t he prime plug. Place t he t wo o-rings on t he prime plug and light ly lubric ate. Figur e 20 Figur e 21 Step 15 Place t he large o-r ing into t he door groov e and lightly lubric ate. Figur e 22 Note: E very four mont hs or les s, dis card t he o-rings and install new o- rings. Step 16 Ins[...]

  • Page 28

    24 Model C 302 Op erati ng P roced ures 080307 Sani tizing IMP ORT ANT: I f a unit is sanitized, and will not be used for an ext ended period of tim e, c lean water should be used t o flus h all sanitiz er fr om t he lines. Remove t he water fr om all t he lines and component s prior t o st orage of t he unit. Upon r eturn t o serv ice, the unit mu[...]

  • Page 29

    25 Model C 302 Op erati ng Pro cedu res Step 5 Wit h the bag c onnector att ached t o the s yrup line, place the s yrup line int o the pail of sanit izing soluti on. Figur e 28 Step 6 To place t he lef t f reezing cy linder in t he SANI TI ZE mode, press the M ENU (S EL) key . Mov e the cur sor by pres sing the A UTO (- - >) key unt il t he thir[...]

  • Page 30

    26 Model C 302 Op erati ng P roced ures Step 12 Press the BEATER (- - -) key. Agitate the solutio n in the f reezing c ylinders f or f ive minut es. Figur e 30 Step 13 Wit h a pail beneath t he door spout s, open t he draw valves and drain all t he solution f rom t he f reezing cylinder s. P ress t he OF F (< - -) key and c lose t he draw valv e[...]

  • Page 31

    27 Model C 302 Op erati ng Pro cedu res Step 5 Pres s the PRIME (+ + + ) key. Figur e 34 Step 6 Slowl y move the syrup samp lin g valve to the full y open position by t urning the handle “ down” towar d the sam pling line. A llow the liquid t o run into a pail until all t he sanit izer is r emoved and f ull st rength product is f lowing. Figur [...]

  • Page 32

    28 Model C 302 Op erati ng P roced ures Step 9 To adjus t t he brix, tur n the adjus tment sc rew locat ed behind the drip t ray shelf . Clock wise adjust ment s increas e the amount of syr up to wat er, and counter clock wise adjust ments decr ease the am ount of syrup to water. Adjust the screw in sma ll increm ents and check t he brix again. Fig[...]

  • Page 33

    29 Model C 302 Op erati ng Pro cedu res Step 15 Close the illum inated dis play when complet e. Replace the panels and t he hood, and at tach wit h scr ews. I nst all the f ront drip t ray and t he splash shield on the f ront of the f reez er. Figur e 41 120 Day Closing P rocedur e We r ecommend t hat t he machine be c omplet ely disass embled and [...]

  • Page 34

    30 Model C 302 Op erati ng P roced ures 080307 Rinsing Note: T he f ollowing instr uctions are f or one pair of fr eezing cylinder s under an LCD. Af ter the instr uct ions are com plete, repeat f or the t wo f reezing cylinder s on the ot her side of t he machine under the other LCD. Step 1 To plac e the lef t cy linder in the RI NSE mode, press t[...]

  • Page 35

    31 Model C 302 Op erati ng Pro cedu res Pres sing the M ENU (SE L) key will give you t he option t o sanit ize the lef t c ylinder. Mov e the cur sor under the word “YES” . Pressing t he MENU (SEL) key at this tim e will star t the flow of cleaner/ sanit izer through the syrup syst em into the f reezin g cylinder. SANITI ZE LEFT SIDE YES NO ---[...]

  • Page 36

    32 Model C 302 Op erati ng P roced ures 080926 Br ush Cleaning Step 1 Prepar e a sink or a pail wit h an approved c leaning solutio n. USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIFICATIO NS (examp les: Kay- 5® or St era-S heen®). IMP ORT ANT: F ollow the label dir ections . T oo STRO NG of a s olution can c ause part s damage, while [...]

  • Page 37

    33 Model C3 02 Impor ta nt: Oper at or Che ck list 080926 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and saniti zing schedules are gover ned by your S tat e or local regulat ory agencies and m ust be followed acc ordingly. T he following chec k points should be st ress ed duri[...]

  • Page 38

    34 Model C 302 Import ant : Oper ator C he ck list Winter S torage If t he place of bus iness is t o be clos ed during the winter mont hs, it is import ant t o protect t he freezer by following c ert ain precaut ions, par tic ularly if the building is subjec t t o freez ing conditions . Disconnec t t he freez er fr om t he main power sour ce to pr [...]

  • Page 39

    35 Model C 302 Trouble shoot ing Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. Produc t is t oo st iff . a. T oo much wat er t o syrup rat io. Im proper brix adjustm ent. a. Adju st the brix accord ingl y. 27 b. Consis tency cont rol needs adjustm ent. b. Contact a s ervice technic ian. -- -- -- c. T orque coup[...]

  • Page 40

    36 Model C 302 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. Unable to r emove t he drive s haft fr om the r ear shell bearing. a. Rounded cor ners of hex end of dr ive shaf t, drive coupling, or bot h. a. Replace t he drive s haft , or call a servi ce techni cian to replace t he direct driv e unit. -- -- -- b. Lubric ation of[...]

  • Page 41

    37 Mo del C302 Parts Rep lacemen t Sch edu l e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 4 MONTHS EVERY 8 MONTHS ANNUALLY Scr aper Blade X Drive S haft Seal X Drive Shaf t O- Ring X Fr eezer Door O- Ring X Draw Valve O -Ring X Door Spout O -Ring X Fr ont Bearing X Prime P lug O- Ring X Black Bris tle Br ush, 1” x 2” Inspec t [...]

  • Page 42

    Section 10 Parts List 38 Parts List Mode l C3 02 090521 + Avai labl e Separ atel y DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS PART S UPDATE ARM A.- ID LER *356* X64892 2 103 ACCUMULATOR-COPPER 2" DIA 13" 053377 2 000 BEARING- FRONT-SLUSH- PRESSURE 039349 4 000 BEARING- REAR SHELL-PLASTI C 032511 4 000 +GUIDE- DRIP SEAL 028992 4 [...]

  • Page 43

    39 Mode l C3 02 Parts List + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER +CAPACITOR- RUN 35UF/440V 048132 2 103 +RELAY-START- COMPRESSOR 051957-27 2 103 +CAPACITOR- START 189-227UF/ 250V 053106 2 103 COMPRESSOR CS17K6E-PFV- 238 052397-33 2 512 208- 230V 60HZ 3PH CONDENSER-AC 16X29 3ROW 12FPI 059568 1 10[...]

  • Page 44

    40 Parts List Mode l C3 02 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER +CAP-SPOUT- DOOR-FCB- BLACK 046191-BLA 4 103 +HANDLE-DRAW- FCB- BLACK 046192-BLA 4 103 +NUT-SPOUT- DOOR-SLUSH- PRESSURE 039323 4 103 +O-RI NG-1.129 ODX. 989I DX.070W 039219 4 000 +P IN-P IVO T-S POU T-D OO R-S LU SH 039321 4 103 +P[...]

  • Page 45

    41 Mode l C3 02 Parts List + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HARNESS-WI RE- HI VOLT-R *C302 059622-27 1 103 208- 230V 60HZ 1PH/3PH HOLDER-FUSE- IN LI NE-TYPE HLR 045606 2 103 HOOD * C302* 059658 1 103 KIT A. -TUNE UP * C300* W/CARB X59121 4 000 BEARING- FRONT-SLUSH- PRESSURE 039349 1 000 O-R[...]

  • Page 46

    42 Parts List Mode l C3 02 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER LINE A. -CO2 MAN/ SOL VLV X59672 1 103 SOL VLV & CARB ADAPTOR-SWV 1/ 4FFLX1/ 4 BARB-SS 016715 4 103 HOSE-BEV. -. 250IDX. 438OD-100' R30317 1' 000 LINE A. -CO2 SOL VLV/ PUMP X59674 1 103 ADAPTOR-SWV 1/ 4FFLX1/ 4 BARB-S[...]

  • Page 47

    43 Mode l C3 02 Parts List + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER LINE A. -LI QUID * C302*LEFT X59632-27 1 NNN ELBOW-3/ 8S-STREET- SHORT RADIUS 013017 2 000 FITTI NG-3/ 8FS X 3/8FS X 3/ 8FS 062265 1 103 VALVE-SOL- 7/ 64 ORFX3/8SI -1/ 4 062087-27 2 103 LINE A. -LI QUID * C302* RIGHT X59633-27 1 NN[...]

  • Page 48

    44 Parts List Mode l C3 02 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER FITTI NG-3/ 8 MOR X 1/ 4 BARB-SS 049427 1 103 HOSE-BEVERAGE- .265 I D X.465 R30313 7' 000 MANIFOLD- SODA FCB 059438 1 103 VALVE-CHECK 3/ 8 ORING X1/4BARB 059364 4 103 MANIFOLD- SODA COMPLETE *302* 059437 1 103 K5032818 & P[...]

  • Page 49

    45 Mode l C3 02 Parts List 1 10405 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER CHIP- SOFTWARE UVC2 U11 X40876-SER 2 103 CONTROL-SLUSH- INTF W/ NTB ROHS 064254 2 212 4/1/11: R EPLAC ES NO N- RO HS BO ARD X45622 PROBE A.- THERMI STOR *345- 6* X45708 2 103 PROBE-THERMI STOR-BARREL- 2% TOL 038061-BLK 4 10[...]

  • Page 50

    46 Parts List Mode l C3 02 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER SHROUD A.- CONDENSER * C302* X59569 1 103 SWITCH- MEMBRANE-5 POSI TION- 23" 053138 4 103 SWITCH- PRESSURE-C02- AU CONTACT 059225 1 103 CUT IN 74 PSI CUT OUT 60 PSI SWITCH- PRESSURE-H20- AU CONTACT 059226 1 103 CUT IN 19 PSI CU[...]

  • Page 51

    47 Mode l C3 02 Parts List + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER VALVE-RELI EF 30 PSI 1/ 8 MPT SS 039365 4 103 TUBE-FEED- MIX 056807- 5 4 103 CLIP- RETAINER *C300* TUBE- MI X 056822 4 000 BOTTOM SCREW-6X3/ 8 HI -LO PHL PNHD- SS 056619 12 000 TRAY-DRI P *C302* 059654 1 103 TUBE-MI X 1/4 OD * C300[...]

  • Page 52

    48 Parts List Mode l C3 02 + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HOSE-RUBBER 1/ 2 ID X 7/ 8 OD R50200 5' 000 LABEL-I NLET 037288 1 NNN LINE A. -WATER- OUTLET X62459 1 103 LINE A. -W ATER*I NLET*C302* X64398 1 103 PANEL-SI DE-RI GHT * C300* 054671-W C 1 103 PANEL-SI DE-LEFT * C300* 054676-W [...]

  • Page 53

    49 Mode l C3 02 Parts List + Avai labl e Separ atel y DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HARNESS-WI RE- HI VOLT-R *C302 059622-40 1 103 200V 50HZ 3PH / 220-240V 50HZ 1PH / 380-415V 50HZ 3N HARNESS-WI RE-C300 PW R/COMP 056334-40 1 103 220- 240V 50HZ 1PH HARNESS-WI RE *C300* PWR/ COMP 056334-58 1 103 380- 415V 50HZ 3N~ H[...]

  • Page 54

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