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Taylor thick shake freezers manual

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Table of contents for the manual

  • Page 1

    Models 358 & 359 Th ick S hake F reezers Opera ting Instruc tions 056788-M 8/2/ 10 (Or igi nal Publi cation) (Updat ed 3/18/ 11)[...]

  • Page 2

    Com plete this page for quick r efer ence when ser vice is r equir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity : A E August , 2010 T aylor All right s res erved. [...]

  • Page 3

    Models 3 58 & 3 59 Table of Cont ents Table of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ............................................[...]

  • Page 4

    Table of Cont ents Mode ls 358 & 3 59 Table of Contents - P age 2 Cleaning 19 ............................................................. Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................................................... Se ction 7 I mpor tant: O perator C hecklis t 21 .......[...]

  • Page 5

    1 Mo del s 358 & 359 To the Insta ller Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For com plete ins tallat ion details , please s ee the checko ut card. Installer Safety In all ar eas of t he world, equipm ent s hould be installed in ac cordanc e with exis ting loc al codes. Please cont act your local a[...]

  • Page 6

    2 Mo del s 358 & 359 To the Insta ller 110318 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air cooled units r equire a minimum of 3” ( 76 mm) of clearanc e around all sides of the f reezer s and 3-1/ 2” (89 mm) on the bo tt om. Model 359 only: Inst allation of air deflec tor is required. Failur e to allow adequat [...]

  • Page 7

    3 Mo del s 358 & 359 To the Insta ller Refr igerant In cons iderat ion of our env ironment , T aylor proudly uses only ear th fr iendly HFC ref rigerant s. The HF C ref rigerant used in this unit is R404A. T his ref rigerant is gener ally consider ed non-toxic and non-f lammable, wit h an O zone Depleting P otent ial (O DP) of z ero (0) . Howev[...]

  • Page 8

    4 Mo del s 358 & 359 To the Opera tor Section 2 To the Operator Your f reezer s have been car efully engineer ed and manuf actur ed to give y ou dependable operat ion. Thes e units, when properly oper ated and c ared for , will produce a c onsist ent qualit y produc t. Lik e all mechanic al product s, t hey will r equire cleaning and maint enan[...]

  • Page 9

    5 Mo del s 358 & 359 Safety Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of the operat or when he or s he comes in contac t wit h the f reez er and its par ts. Tay lor has gone to ext rem e eff ort s to des ign and manuf actur e built- in safet y f eatur es to pr otect both y ou and the serv ice tec hnician. A s [...]

  • Page 10

    6 Mo del s 358 & 359 Safety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT rem ove any int ernal oper ating part s (examples: f reez er door, beater, scr aper blades, et c.) unles s all contr ol switc hes are in t [...]

  • Page 11

    7 Mo del s 358 & 359 Op erato r Parts I den ti fi cati on Section 4 Operator Parts Identif ication Model 358 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 COVER A.- HOPPER INSUL X51658 2 TUBE-FEED- NONREVERS 015176-5 3 PANEL-REAR 046021 4 PANEL-SI DE *358* RI GHT 046023-SP1 5 FILTER A. -13 X 16-7/ 8 X 7/16 046044 6 STUD-NOSE CONE 054748 7 CHANNEL A.-[...]

  • Page 12

    8 Mo del s 358 & 359 Op erato r Parts I den ti fi cati on Model 359 Figur e 2 ITE M DESCRIPTI ON PART NO. 1 PANEL-SI DE-LEFT 065250 2 COVER ASSEMBLY-HOPPER X51658 3 TUBE-FEED- NONREVERSIBLE 015176-5 4 PANEL-REAR 065271 5 FILTER- AIR 18 L X 13. 5 H X .70 052779-3 6 CASTER-3” SWI VEL 3/4-10STM 021279 7 PANEL-SI DE-RIGHT 065251 8 DEFLECTOR-AI R [...]

  • Page 13

    9 Mo del s 358 & 359 Op erato r Parts I den ti fi cati on Beater and Door Assem bly Figur e 3 ITE M DESCRIPTI ON PART NO. 1 SEAL-DRI VE SHAFT 032560 2 SHAFT-BEATER 033235 3 BEATER A.- 7 QT. - 1 PIN X46233 4 BEARING- FRONT 013116 5 GASKET-DOOR - 5.177 I D X 5.9380 016672 ITE M DESCRIPTI ON PART NO. 6 VALVE A.- DRAW X46028 7 O-RI NG - 1-1/ 16 OD [...]

  • Page 14

    10 Mo del s 358 & 359 Op erato r Parts I den ti fi cati on Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 KIT ASSEMBLY- TUNE UP *358 X46050 KIT ASSEMBLY- TUNE UP *359 X36356 2 BRUSH-REAR BEARI NG 013071 3 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON PART NO. 4 BRUSH-DRAW VALVE 014753 5 BRUSH-HOPPER 3” x 7” 023316 6 LUBRICANT- TAYLOR 4[...]

  • Page 15

    11 Models 3 58 & 3 59 Impor tant: To the Oper ator Section 5 Important: To the Operator Model 358 Model 359 Figur e 5 Figur e 6 ITE M DESCRIPTI ON 1 POWER SWITC H 2 MIX OUT I NDICATOR 3 RESET BUTTON ITE M DESCRIPTI ON 1 MIX OUT I NDICATOR-LEFT SI DE 2 POWER SWI TCH-LEFT SIDE 3 MIX OUT I NDICATOR-RI GHT SIDE 4 POWER SWITCH- RIGHT SIDE 5 RESET BU[...]

  • Page 16

    12 Mo del s 358 & 359 Impor tant: To the Oper ator Power Switch The m iddle position is “ OF F” . T he left position is “W ASH”, which act ivat es the beat er m otor only . T he right pos ition is “ AUT O”, which act ivat es the beat er motor and the re frigeration system. Figur e 7 Indicator Light - “Mix O ut” The “ MIX O UT?[...]

  • Page 17

    13 Mo del s 358 & 359 Op erati ng P roced ures Section 6 Operating Procedures The M odel 358 has been select ed t o show you t he pict ured st ep-by- step oper ating pr ocedures f or bot h models c ontained in t his manual. T hese m odels, f or pract ical purpos es of oper ation, ar e the s ame. Thes e models st ore 20 quar ts ( 18.9 lit ers) o[...]

  • Page 18

    14 Mo del s 358 & 359 Op erati ng P roced ures Step 3 Check the sc raper blades f or any nicks or s igns of wear. I f any nic ks ar e present , r eplace both blades . If the blades ar e in good condition, inst all the scr aper blade clips on t he sc raper blades. Place t he rear s craper blade ov er t he rear holding pin on t he beater ass embl[...]

  • Page 19

    15 Mo del s 358 & 359 Op erati ng P roced ures Step 8 Place t he fr eezer door gas ket int o t he groove on t he back of the f reezer door . S lide the whit e plastic front bearing over t he baff le rod ont o the bear ing hub, making c ertain t he f langed end of t he bearing is rest ing against the freez er door. DO NOT LUBRICATE THE GASKET OR[...]

  • Page 20

    16 Mo del s 358 & 359 Op erati ng P roced ures Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WA- TER A ND FO LLOW THE M ANUF ACTURE R'S SPECIFICATI ONS. Step 2 Pour t he sanit izing solut ion into t he hopper an[...]

  • Page 21

    17 Mo del s 358 & 359 Op erati ng P roced ures Step 6 Stand t he air t ube in the c orner of the mix hopper . Figur e 25 Re peat St eps 1 thr ough 6 for t he other s ide of t he fr eezer on t he Model 359. Prim ing Step 1 Wit h a pail beneath t he door s pout, r aise t he draw handle. Pour two gallons ( 7.6 lit ers) of fresh mix into t he mix h[...]

  • Page 22

    18 Mo del s 358 & 359 Op erati ng P roced ures Step 5 Place t he mix hopper c over in pos ition over t he mix hopper. Figur e 29 Re peat St eps 1 thr ough 5 for t he other s ide of t he fr eezer on t he Model 359. Closing P r ocedure To disas semble y our unit, the f ollowing item s will be needed: S Two c leaning pails S Saniti zed NSF appr ov[...]

  • Page 23

    19 Mo del s 358 & 359 Op erati ng P roced ures Cleaning Step 1 Prepar e an approved 100 PP M cleaning s olution (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [7. 6 liters] of S tera- Sheen R ). USE WARM WAT ER A ND FO LLOW T HE M ANUFA CTURER' S SPECIFICATI ONS. Step 2 Pour t he cleaning solut ion into t he mix hopper . Figur[...]

  • Page 24

    20 Mo del s 358 & 359 Op erati ng P roced ures Step 5 Return t o t he freez er wit h a small amount of cleaning solut ion. W ith t he black br istle br ush, br ush clean t he rear shell bear ing(s) at the back of the freez ing cylinder (s) . Figur e 32 Step 6 Remove t he drive s haft drip pan(s) f rom t he fr ont panel and tak e to t he sink f [...]

  • Page 25

    21 Models 3 58 & 3 59 Impor tant: Ope rat or Chec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe der al, st ate , or loca l re gulator y age ncie s, and must b e fo ll ow ed acco rdi n gl y. I f th e u ni t has a “[...]

  • Page 26

    22 Mo del s 358 & 359 Impor tant: Ope rat or Chec klis t j 4. Dispose of o-rings and s eals if t hey ar e worn, torn, or f it t oo loosely, and replace wit h new ones. j 5. Follow all lubr icating pr ocedures as out lined in “Assembl y”. j 6. If y our machine is air cooled, check t he condenser f or acc umulat ion of dirt and lint. Dirty co[...]

  • Page 27

    23 Models 3 58 & 3 59 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed wit h draw valv e open and machine in t he “AUT O” m ode. a. Beat er mot or is out on reset. a. Reset t he fr eezer. 12 b. Circ uit breaker of f or blown fuse. b. T urn break er on or replace[...]

  • Page 28

    24 Mo del s 358 & 359 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. The dri ve shaf t is s tuc k in the dri ve coupling. a. Mix and lubr icant c ollect ed in the driv e coupling. a. Br ush clean t he rear s hell bearing area r egularly. 20 b. Rounded cor ners of drive shaft , c oupling or both. b. Call an aut horized s ervi[...]

  • Page 29

    25 Models 3 58 & 3 59 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product is not feeding into the f reezing c ylinder. a. I nadequate lev el of mix i n the m ix hopper. a. Fill t he mix hopper wit h mix. 17 b. Mix inlet hole fr ozen up. b. Mix hopper t emper ature needs adjust ment. Contact an author ized serv ice tec hn[...]

  • Page 30

    26 Mo del s 358 & 359 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 4 MONTHS EVERY 6 MONTHS ANNUALLY 358 QTY. 359 QTY. Drive S haft S eal X 1 2 Scr aper Blade X 2 4 Fr eezer Door Gas ket X 1 2 Fr ont Bearing X 1 2 Draw Valve O -Ring X 2 4 Black B rist le Brush, 1” x 2” Inspec t &[...]

  • Page 31

    Section 10 Parts List 27 Mo del s 358 & 359 Parts List 1 10318 DESCRI PT IO N PART NUMBER QTY. 358 QTY. 359 WARR. CLASS RE MARKS ARM A.- IDLER * 356* X64892 1 2 103 + BRACKET-I DLER ARM 045912 1 2 103 + BOLT-I DLER PULLEY *358* 046039 1 2 103 + SCREW-SHOULDER 046048 1 2 000 + SPRING- EXTENSION. 500X.063X4.00 046046 1 2 103 BEARING- FRONT 013116[...]

  • Page 32

    28 Parts List Mod els 358 & 359 DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER CAPACITOR- RUN 7.5UF/370V 034749 1 103 BLOWER FAN CASTER-LOCKI NG SWIVEL 3 IN. 030307 2 2 103 CA ST ER -SW V-3 /4-1 0 S T . 3IN W HL 021279 2 2 103 COMPRESSOR CS18K6E 052397-27E 1 512 208- 230V 60HZ 1PH - K0078823/UP CO PELAWELD + CAPACITOR- START-1[...]

  • Page 33

    29 Mo del s 358 & 359 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER FILTER- CORCOM 2VR1 032567 1 2 000 GUIDE A. -DRIP PAN* 358*W/ SHROUD X68531 1 000 208- 230V 60HZ 1PH GUIDE A. -DRI P PAN *358* 359 X45985 1 2 103 208-230V 60HZ 3PH HARNESS A.- WIRE * 358*BTR MTR X58286 1 103 208-230V 60HZ 1PH HARNESS-WI RE-POWER * [...]

  • Page 34

    30 Parts List Mod els 358 & 359 DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER LABEL-WARN- CONDENSER-SHARP 059287 1 3 000 LABEL-WARN- COVER 051433 5 5 000 LIGHT- AMBER 075724 1 2 103 LUBRICANT- TAYLOR 4 OZ. 047518 1 1 000 MAN-O PER 358/359 056788-M 1 1 000 MOTOR-1.5 HP 021522-27 1 212 208- 230V 60HZ 1PH MOTOR-1.5 HP 021522-33 [...]

  • Page 35

    31 Mo del s 358 & 359 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER + BOLT-I DLER PULLEY *358* 046039 1 2 103 RELAY-3 POLE- 20A-208/ 240 50/60 066795-33 1 2 103 RELAY-DPDT- 20A-120/240/ 277V 026581-27 2 103 SANITI ZER-STERA SHEEN -GREEN 055492 1 1 000 SHAFT-BEATER 033235 1 2 103 + SEAL-DRI VE SHAFT 032560 1 2 000 S[...]

  • Page 36

    32 Parts List Mod els 358 & 359 DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER INSULATOR- SWITCH 1/ 64 ARMITE 029099 2 000 ROD-SW ITCH *350- 1-450- 1* 029135 2 103 SPRING- COMP.480X. 047X2.00 SS 025452 2 103 SWITCH- PLUNGER-SPDT15A125- 25 032260 4 103 SWITCH- PRESSURE 405 PSI-SOLD 052663 1 2 103 DISCHARGE LINE SWITCH- TOGGLE-D[...]

  • Page 37

    33 Mo del s 358 & 359 Parts List DESCRI PT IO N REMARKS WARR. CLASS QTY. 359 QTY. 358 PART NUMBER WATE R COOLED ACCUMULATOR-COPPER 2" DIA 10" 047062 1 103 ADAPTOR-3/ 8MP X 1/2 BARB- 011021 1 103 BLOWER-100 CFM 012796-27 1 103 CONDENSER-WC- COAX 048287 1 103 COUPLING- ANCHOR 3/8FPTX1- 046203 1 103 GUARD-BLOWER 022505 1 103 HOSE-RUBBER [...]

  • Page 38

    Mode l 358 063532-27 Rev. 3/11[...]

  • Page 39

    Mode l 358 063532-33 Rev. 3/11[...]

  • Page 40

    Mode l 359 065467-33 Rev. 3/11[...]