Tiger JD 62-6420 manual

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS BENGAL BRUTE ASSEMBLIES JD 62-6420 CAB 0601 1000 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 02/22/2010[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimiz[...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

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T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

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ASSEMBL Y SECTION Assembly Section 2-1[...]

Assembly Section 2-2 ASSEMBL Y Before attempting to mount your Tiger mower , it is import ant to read an underst and all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received![...]

Assembly Section 2-3 ASSEMBL Y FRONT CRANKSHAFT PULLEY Solution: 1. Clean nose of crankshaf t using TY16285 clean and cure primer . 2. Apply a light 2-3 mm bead of TY15969 retaining compound around the leading edge of the crankshaft nose. 3. Dip damper mounting caps crew in clean SAE30 engine oil (Always use a new cap screw) 4. Position damper/pull[...]

Assembly Section 2-4 ASSEMBL Y DRIVESHAFT & FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in parts section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as [...]

Assembly Section 2-5 ASSEMBL Y WEA THER-P ACK/METRI-P ACK ASSEMBL Y These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. 1. Apply seal to cable, before stripping insulation. 2. Align seal with cable insulation. 3. Put terminal in crimping tool, then positi[...]

Assembly Section 2-6 ASSEMBL Y POL YCARBONA TE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced, or protected with a polycarbonate window . This should be done before mounting the main frame. 1. Disconnect gas shock at door . Remove the right side cab door/window glass from tractor cab by removing [...]

Assembly Section 2-7 ASSEMBL Y MAIN FRAME INST ALLA TION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting, DO NOT tighten at this time. Remove[...]

Assembly Section 2-8 ASSEMBL Y CABLE CONTROL LEVER ST AND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is pla[...]

Assembly Section 2-9 ASSEMBL Y SWITCH BOX WIRING (CABLE) Refer to the parts section for wiring diagram to hook up the switch box. Cover all the wires from the switch box with plastic wire wrap provided. Route the wires from the switch box to the front console panel as shown on previous page. Remove the console panel under the steering wheel to acce[...]

Assembly Section 2-10 ASSEMBL Y HUSCO CONTROL V AL VES IDENTIFICA TION Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to f[...]

Assembly Section 2-11 ASSEMBL Y SWITCH BOX WIRING (JOYSTICK) Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires (1-white / 2-green & blue / 1-red) from the on / off terminal of the switch box with plastic wire wrap provided. Run these wires through the drilled hole in the right side panel of the steeri[...]

Assembly Section 2-12 ASSEMBL Y SWITCH BOX MOUNTING (JOYSTICK) Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. See picture on the last page. Mount the bracket using the hardware supplied, as noted in the parts section. Cut slot in right side panel of[...]

Assembly Section 2-13 ASSEMBL Y JOYSTICK MOUNTING The joystick control will require that the right armrest be modified and an additional bracket attached that will accommodate the joystick. In doing this, the armrest must be removed by sliding off the plastic cover and removing the capscrew from the lower right side of the seat. Af ter the capscrew[...]

Assembly Section 2-14 ASSEMBL Y PRESSURE LINE INST ALLA TION The hydraulic pressure line will be plumbed into the side of the tractor rear remotes. Locate the pressure port on the spacer and remove the plug (refer to the illustration below and the Parts Section p ages for position of the pressure port). After the plug is removed then install 22mm a[...]

Assembly Section 2-15 ASSEMBL Y 03-01-05 DANFOSS LOAD SENSE LINE INST ALLA TION The load sense line will be plumbed into the side of the tractor remote valve (shown in the picture on the last page). Locate the plug on the spacer for the load sense, and remove the plug. Install a 14mm elbow and then connect the 1/4” hose from the spacer to the T i[...]

Assembly Section 2-16 ASSEMBL Y HYDRAULIC T ANK INST ALLA TION Install all fittings and tubes into tank and tank filter as shown in the parts section illustration. Insert tank sight glass into front side of tank. Install the temperature sensor (optional), or pipe plug into side of the tank. Place the tank in the mounting bracket on the main frame a[...]

Assembly Section 2-17 ASSEMBL Y BENGAL BRUTE HOSE ROUTING W ARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy part s. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do n[...]

Assembly Section 2-18 ASSEMBL Y Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clam[...]

Assembly Section 2-19 ASSEMBL Y[...]

Assembly Section 2-20 ASSEMBL Y GREASELESS BEARING INST ALLA TION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing.[...]

Assembly Section 2-21 ASSEMBL Y AXLE BRACE MOUNTING The axle braces are to be mounted under the rear axle of the tractor . The other end of the axle brace mounts on the outside of the lower rear corners of the main frame. Af ter att aching the boom rest, it should fit tightly and level under the tractor . Attach the right axle brace to the main fra[...]

Assembly Section 2-22 ASSEMBL Y BOOM MOUNTING BRACKET Using a floor jack and / or a hoist, raise the boom mounting bracket up to level and slide the bracket into position onto main frame as shown in parts section. Install pin through main frame and bracket. Secure with cap-screw , lock-washer and hex nut through boss on main frame as shown. Secure [...]

Assembly Section 2-23 ASSEMBL Y MAIN BOOM INST ALLA TION Install the boom swivel into the main frame as shown in the parts section using a hoist. Line up holes in swivel and main frame for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned [...]

Assembly Section 2-24 ASSEMBL Y HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses with the hose covers as illustrated in the parts book. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve [...]

Assembly Section 2-25 ASSEMBL Y BOOM JOYSTICK CONTROL CALIBRA TION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystic[...]

Assembly Section 2-26 ASSEMBL Y Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. . Setting Signal Adapt ation Potentiometers: Disconnect the Deutsch connectors f[...]

Assembly Section 2-27 ASSEMBL Y MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely .) “B” Port, Boom Down: 6-8 Seconds (Note: E[...]

Assembly Section 2-28 ASSEMBL Y[...]

Assembly Section 2-29 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

Assembly Section 2-30 ASSEMBL Y[...]

SAFETY SECTION Safety Section 1-1[...]

Safety Section 1-2 SAFETY A safe and careful operator is the best operator . Safety is of primary import ance to the manufacturer and should be to the owner / operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing cert ain precautions. The first section of this manual includes a list of Safety Me[...]

Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperienced or untrain[...]

Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and[...]

Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate properly . Bef[...]

Safety Section 1-6 SAFETY WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured. Serious injury may occur from not maintaining this machine in good working order. (SG-21) WA[...]

Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescriptio[...]

Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and c[...]

Safety Section 1-9 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWIN[...]

Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan[...]

Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Re[...]

Safety Section 1-12 SAFETY 002369 HYDRAULIC T ANK 00725746 INSIDE OF CAB 00769737 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC T ANK P AR T NO. LOCA TION 00758194 MOWER DECK[...]

Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971 123 HYDRAULIC T ANK 22645 INSIDE OF CAB 22839 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC T ANK 13.5” x 7” 31513 22840 INSIDE OF CAB 24028 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-16 SAFETY 32707 HYDRAULIC T ANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Safety Section 1-18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-19 SAFETY RED 42399 REFLECTIVE T APE MOWER DECK AMBER 4240006 REFLECTIVE T APE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3231 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-22 SAFETY 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-23 SAFETY 34852 HYDRAULIC T ANK TB101 1 MOWER DECK[...]

Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP TIE 14” LONG N[...]

Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. Public Law 91-[...]

Safety Section 1-26 SAFETY[...]

OPERA TION SECTION Operation Section 3-1[...]

Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operat[...]

Operation Section 3-3 OPERA TION ST ARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders [...]

Operation Section 3-4 OPERA TION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the T iger Rear S tow Boom has multiple sections with tapered spools, located near the right side of the steering wheel. The malfuncti[...]

Operation Section 3-5 OPERA TION LEVER #1 MAIN BOOM LEVER #2 SECONDAR Y BOOM LEVER #4 BOOM SWIVEL INDICA TOR LIGHT OFF LEVER #3 DECK ROLL LEVER # 5 BOOM SHIELD SWIVEL KNUCKLE LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICA T OR LIGHT ON[...]

Operation Section 3-6 OPERA TION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the[...]

Operation Section 3-7 OPERA TION MOWER OPERA TION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – such as gravel, rocks and debris. These conditio[...]

Operation Section 3-8 OPERA TION If bystanders approach within 300 feet while mower is in operation turn mower switch “OFF” immediately! Af ter shutdown, never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely . If cutter shaft jams and stops, turn mower switch to “OFF”, and swiv[...]

Operation Section 3-9 OPERA TION MAIN CONTROL SWITCH BOX DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joystick. The Joystick Master Switch enables the joysti[...]

Operation Section 3-10 OPERA TION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller .[...]

Operation Section 3-11 OPERA TION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDAR Y BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERA TES SAFETY SHIELD SWIVEL KNUCKLE RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE[...]

Operation Section 3-12 OPERA TION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal s[...]

Operation Section 3-13 OPERA TION The 50” boom flail equipped with free swinging brush knives is intended for brush cutting only . Cutting grass is not recommended. Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will ca[...]

Operation Section 3-14 OPERA TION 63” BOOM FLAIL The 63” boom flail mower was designed for cutting grass. The cutter shaft speed must be maintained for proper cutting. T o insure that the cutter shaf t is rot ating at maximun speed, run tractor at full throttle during mowing operations. If cutter shaft slows to the point that the knives are fol[...]

Operation Section 3-15 OPERA TION T ransporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. Boom head must be stowed on Boom Rest. The FLAIL HEAD MUST be stowed in the UPPER position. The 50” ROT ARY HEAD MUST be stowe[...]

Operation Section 3-16 OPERA TION[...]

MAINTENANCE SECTION Maintenance Section 4-1[...]

Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of t[...]

Maintenance Section 4-3 MAINTENANCE Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Imp[...]

Maintenance Section 4-4 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the Det ailed Mainte[...]

Maintenance Section 4-5 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL Y OR EVER Y 150 HO[...]

Maintenance Section 4-6 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines, re-tighten or replace. 5. Electronic 5a . Without [...]

Maintenance Section 4-7 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service represent ative at the number shown on the front cover of this manual.[...]

Maintenance Section 4-8 MAINTENANCE * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. T ORQUE SPECIFICA TIONS[...]

Maintenance Section 4-9 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F St art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M Normal T emperatures[...]

Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over opening when re[...]

Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 m[...]

Maintenance Section 4-12 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover . Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standa[...]

Maintenance Section 4-13 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hours . GREASING PUMP DRIVE SHAFT COUPLER With engine stopp[...]

Maintenance Section 4-14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area.[...]

Maintenance Section 4-15 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not be greased. GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on rod end tang of th[...]

Maintenance Section 4-16 MAINTENANCE ADJUSTING / CHECKING BEL T TENSION T o adjust belt tension or replace belt s on flail cutter head, remove four bolt s that secure belt cover and remove cover . The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter h[...]

Maintenance Section 4-17 MAINTENANCE TIGHTENING SPINDLE BOL TS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. T orque the (6) bolts shown below to 331 ft. lbs. TIGHTENING KNIFE BOL TS AND DISK BOL TS: After every 8 hours of operation or daily , the Knife Bolts and Disk Bolts should be tightened as fol[...]

Maintenance Section 4-18 MAINTENANCE BALL V AL VES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle parallel with valve) WHEN TRACT OR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so will result in component failure![...]

Maintenance Section 4-19 MAINTENANCE INSPECTION OF ROT AR Y KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced. 2 – Knives must be replaced in sets. Knives with unequal wear may cause [...]

Maintenance Section 4-20 MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . The knife should not be welded on for any reason. 2 - Always replace the knife bolt s when replacing the kn[...]

Maintenance Section 4-21 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . 2 – Assemble knives, clevis, bolt s and nuts as shown in p art section of manual. 3 – Install locking he[...]

Maintenance Section 4-22 MAINTENANCE HEA VY DUTY SPINDLE ASSEMBL Y INST ALLA TION AND BEARING ADJUSTMENT W ARNING! A press MUST be used to install bearing cup s, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of t[...]

Maintenance Section 4-23 MAINTENANCE BEARING INST ALLA TION 1 – Press upper bearing cup into the spindle housing. 2 – T urn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing,[...]

Maintenance Section 4-24 MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely . 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will[...]

Maintenance Section 4-25 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft adapter: [...]

Maintenance Section 4-26 MAINTENANCE[...]

P ARTS SECTION JD 62-6420 BENGAL BRUTE Parts Section 5-1[...]

Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locat[...]

Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION P AG E TRACTOR SPECIFIC P ARTS: TRACTOR MOUNT KIT - MAIN FRAME 5-4 TRACTOR MOUNT KIT - HYDRAULICS 5-6 HYDRAULICS - UNIVERSAL CABLE CONTROL 5-8 LIFT V AL VE - BOOM, 4 SP , CAB 5-10 LIFT V AL VE - BOOM, 5 SP , CAB 5-12 LIFT V AL VE - JOYSTICK AND SWITCH BOX 5-14 LIFT V AL VE - JYSTCK, 5 SP ,[...]

Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME 03-01-05[...]

Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME ITEM P ART NO. Q T Y DESCRIPTION 1 06300023 1 MAIN FRAME 2 06310005 1 BOOM MOUNTING BRACKET 3 06501019 1 CYLINDER, 4” X 9”,1.5 PIN 4 06700017 1 SWIVEL, CPL T 4A 06520075 2 BEARING , 1 1/2ID X 2.50 4B 06520108 1 BEARING , 1 1/2ID X 1.00 4 C 33466 1 BUSHING , 1 1/4” X 1” 5 34169 1 T ANK, RES, I[...]

Parts Section 5-6 03-01-05 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD[...]

Parts Section 5-7 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD ITEM PART NO. QTY. DESCRIPTION 2 21644 2 CAPSCREW - 3/8” X 5” 3 6T2665 1 STAR LOCKWASHER - 3/8” 4 22016 2 FLATWASHER - 3/8” 5 21625 2 HEX NUT - 3/8” NC 6 21988 1 LOCKWASHER - 3/8” 7 34611 1 HOSE/TUBE - 1” 8 34117 1 ELBOW 1”MORB X 1”MORB90 9 33554 1 ELBOW 1”MORB X MJIC45 [...]

Parts Section 5-8 HYDRAULICS - UNIVERSAL CABLE CONTROL[...]

Parts Section 5-9 ITEM PART NO. QTY. DESCRIPTION 1A ***** 1 HUSCO VALVE (SEE LIFT VALVE PAGE) 2 34622 1 VALVE MOUNTING PLATE 3 34620 1 V A L V E M O U N TING ANGLE, LF 4 34621 1 VALVE MOUNTING ANGLE, RF 5 23865B 1 CABLE CONTROL MOUNTING BRACKET 6 ***** 1 / SPOOL CABLE CONTROL BOX (SEE LIFT VALVE PAGE) 7 34623 1 / SPOOL CONTROL CABLE 122” 8 064102[...]

Parts Section 5-10 LIFT V AL VE - FLAIL BOOM, 4 SPOOL, CAB[...]

Parts Section 5-11 LIFT V AL VE - FLAIL BOOM, 4 SPOOL, CAB ITEM PART NO. QTY. DESCRIPTION 1 06502057 1 4 SPOOL VALVE 2 34622 * VALVE MOUNTING PLATE 3 06502036 2 CHECK VALVE 4 31329 2 ADAPTER 5 06510049 1 SWITCH BOX, BOOM 7 6T1251 3 CABLE CONTROL BOX 7A 06505023 1 CABLE CONTROL BOX W/BUTTON 8 06500151 1 HOSE,1/4X112 9 06410239 1 SUPPORT BRACKET, 2 R[...]

Parts Section 5-12 04-27-05 LIFT V AL VE - ROT AR Y BOOM, 5 SPOOL, CAB[...]

Parts Section 5-13 LIFT V AL VE - ROT AR Y BOOM, 5 SPOOL, CAB ITEM PART NO. QTY. DESCRIPTION 1 06502038 1 5 SPOOL VALVE 2 34622 1 VALVE MOUNTING PLATE 3 06502036 2 CHECK VALVE 4 31329 2 ADAPTER 5 06510049 1 SWITCH BOX, BOOM 6 06400179 1 ADAPTER MOUNT, 2ND ROW CONTROL BOX 7 6T1251 4 CABLE CONTROL BOX 7A 06505023 1 CABLE CONTROL BOX W/BUTTON 8 065001[...]

Parts Section 5-14 LIFT V AL VE - JOYSTICK AND SWITCH BOX 03-01-05[...]

Parts Section 5-15 ITEM PART NO. QTY. DESCRIPTION 1 33356 1 JOYSTICK HOLDER 2 06510046 1 JOYSTICK 3 32829 4 MACHINE SCREW 10-32 X 3/4” 4 33693 1 CABLE - JOYSTICK 4’ 5 06510195 1 SWITCH BOX 6 33355 1 SWITCH BOX MOUNTING BRACKET 7 27513 2 CAPSCREW 10MM X 25MM 8 21529 4 CAPSCREW 1/4” X 3/4” NC 9 21986 4 LOCKWASHER 1/4” 1 0 PT3905E 10’ WIRE[...]

Parts Section 5-16 LIFT V AL VE - JOYSTICK, 5 SPOOL, BOOM 03-01-05[...]

Parts Section 5-17 LIFT V AL VE - JOYSTICK, 5 SPOOL, BOOM ITEM P ART NO. Q T Y DESCRIPTION 1 32724 2 F L A T W ASHER - 10MM 2 27513 4 CAPSCREW - 10MM X 25MM 3 21579 4 CAPSCREW - 5/16" X 3/4" 4 21987 4 LOCKWASHER - 5/16" 5 34622 1 V AL VE MOUNTING PLA TE 6 06502097 1 ELECTRONIC LIFT V AL VE - 5 SPOOL 7 33294 2 ELBOW 8 33649 2 HOSE, 1/[...]

Parts Section 5-18 ITEM PART NO. QTY. DESCRIPTION 1 R95494 1 O-RING 2 R95493 1 DISK 3 AL161388 AVA SPACER 4 AL117977 1 SCREW 5 51M7052 1 O-RING 6 51M7041 1 O-RING 7 15M7076 1 DRAIN PLUG 8 15M7077 2 DRAIN PLUG 9 51M7045 1 O-RING 1A R95494 1 O-RING 1 2 14M7148 1 N U T 1 4 L169845 3 STUD 1 5 AL77680 1 COVER END COVER 03-01-05[...]

Parts Section 5-19 PUMP DRIVESHAFT ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION * 34999 A V A DRIVESHAFT ,U-JOINT 1 06505004 1 YOKE PULLEY , 34999 2 06505005 1 SLEEVE, 34999 3 06505006 1 SHAFT , 34999 4 06505007 2 CROSS, 34999 5 06505008 1 YOKE DRIVE, 34999 6 6T3203 1 GREASE ZERK, 1/4 X 45 7 6T3207 3 GREASE ZERK, 1/4 X STR[...]

Parts Section 5-20 ITEM PART NO. QTY. DESCRIPTION 1 31965 2 2 F T T R I M S E A L 2 27508 3 CAPSCREW, 8MM X 20MM 3 22015 3 FLATWASHER, 5/16” 4 21581 1 CAPSCREW 5 06490005 1 POLYCARB, FRMD, DOOR 6 06490006 1 POLYCARB, FRMD, REAR 7 06520040 3 BRACKET, RETAIN 8 6T2619 1 LOCKWASHER 9 21577 1 NYLOCK, NUT POL YCARBONA TE SAFETY WINDOW 03-01-05[...]

Parts Section 5-21 BOOM WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 1 32615 1 W H L W T ,INBOARD,1700#,DRLL&T AP 14.75OC,OUTBOARD 2 6531000 3 HEX NUT , 7/8" NC,GR8 3 6530213 3 CAPSCREW ,7/8x16,NC,GR8,3"THRD 5 6533000 6 F L ATW ASHER,7/8",GR8 6 6400410 4 S P ACER,JD,WHL WHT ,RS 7 6100920 1 TRACTOR RIM 03-01-05[...]

Parts Section 5-22 FRONT PUMP & GRILL GUARD (OPTIONAL) ITEM PART NO. QTY. DESCRIPTION 1 06330002 1 PUMP GUARD 3 2 1 8 3 3 4 CAPSCREW 3/4” X 1 3/4” 4 22021 4 FLATWASHER 3/4” 5 21993 4 LOCKWASHER 3/4” 6 21825 4 HEX NUT 3/4” 03-01-05[...]

Parts Section 5-23 ITEM P/N Q T Y DESCRIPTION * 06200420 A V A I L SAFETY LIGHT KIT (INCLUDES ITEMS 1 THRU 9) 1 34800 1 MOUNT ,JD62-6420,ASAE 279.1 1 2 21529 5 CAPSCREW ,1/4" X 3/4" NC 3 21527 3 NU T ,NYLOCK,1/4" NC 4 34859 1 MARKER LIGHT ASY 5 21986 2 LOCKWASHER 1/4” 6 31592 2 GROMMET , RUBBER, 5/16 X 13/16 7 1 ADAPTER HARNESS 8 3[...]

Parts Section 5-24 SOLENOID V AL VE SWITCH AND WIRING ITEM P ART NO. QTY . DESCRIPTION 06510049 A V AI L S W I TCH BOX ASY BOOMKA T (COMPLETE) 1 34325 1 SWITCH BOX 2 6T3923 1 INDICA T OR LIGHT 3 06510069 1 SELECTOR INDICA TOR LIGHT 4 PT3905A 1 TOGGLE SWITCH, MOWER RUN 5 34532 1 T OGGLE SWITCH, TRA V EL LOCK 7 6T3931 O P T . TEMPERA TURE SENSOR 8 6T[...]

Parts Section 5-25 JOYSTICK AND SWITCH BOX WIRING / BOOMKA T ITEM PART NO. QTY. DESCRIPTION 1 06510047 1 SWITCHBOX 2 RE F . * TRA VEL LOCK - REFER TO HYDRAULICS 3 REF . * SOLENOID - REFER TO MAIN FRAME 03-01-05[...]

Parts Section 5-26 SWITCH BOX SCHEMA TIC[...]

Parts Section 5-27 SELECTOR V AL VE SCHEMA TIC[...]

Parts Section 5-28 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. T urn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If fu[...]

Parts Section 5-29 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylinder or function. [...]

Parts Section 5-30 HYDRAULIC - TROUBLESHOOTING GUIDE[...]

Parts Section 5-31 ELECTRICAL - TROUBLESHOOTING GUIDE[...]

Parts Section 5-32[...]

BENGAL BRUTE COMMON SECTION COMMON P ARTS SECTION Common Section 6-1[...]

Bengal Brute Common Section 6 - 2 T ABLE OF CONTENTS SECTION SPECIFIC P ARTS P AGE BOOM SWIVEL HOSE ROUTING 6-4 BENGAL BRUTE BOOM ARM 6- 6 BENGAL BRUTE BOOM ARM / PREFORMED TUBES 6- 8 BENGAL BRUTE BOOMREST 6-10 BENGAL BRUTE ROT ARY PIVOT ASSY 6-12 BENGAL BRUTE FLAIL PIVOT ASSY 6-14 50” BOOM ROT ARY MOWER DECK ASSY 6-16 60” BOOM ROT ARY MOWER DE[...]

Bengal Brute Common Section 6 - 3 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are giv[...]

Bengal Brute Common Section 6 - 4 BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS ITEM P ART NO. QTY . DESCRIPTION 1 - 1 1” HOSE TO MAIN BOOM LOWER TUBE 2 - 1 1” HOSE TO MAIN BOOM UPPER TUBE 3 - 6 1/4” HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER’’[...]

Bengal Brute Common Section 6 - 5 NOTES P AGE INTENSIONALL Y LEFT BLANK[...]

Bengal Brute Common Section 6 - 6 BENGAL BRUTE ARM 05-25-05[...]

Bengal Brute Common Section 6 - 7 BENGAL BRUTE ARM 05-25-05 CONTINUED ITEM P ART NO. QTY . DESCRIPTION 1 06700017 1 SWIVEL ASSY *REFER T O TRACTOR MOUNT KIT 2 06700031 1 MAIN BOOM ARM ASSY 3 06310013 1 MAIN BOOM WLDMNT 4 06520075 2 BUSHING ,1-1/2ID x 2-1/2 5 TB3010 2 BUSHING ,1ID 6 06700036 1 KNUCKLE BOOM ARM ASSY 7 06310007 1 KNUCKLE BOOM WLDMNT 8[...]

Bengal Brute Common Section 6 - 8 BENGAL BRUTE ARM / PREFORMED TUBES 05-25-05[...]

Bengal Brute Common Section 6 - 9 ITEM P ART NO. QTY . DESCRIPTION 1 06506020 1 PREFORMED TUBE #8 2 06506019 1 PREFORMED TUBE #7 3 06506018 1 PREFORMED TUBE #6 4 06506022 1 PREFORMED TUBE #9 5 06506021 1 PREFORMED TUBE #10 6 06506015 1 PREFORMED TUBE #3 7 06506014 1 PREFORMED TUBE #2 8 06506013 1 PREFORMED TUBE #1 9 06506017 1 PREFORMED TUBE #5 1 0[...]

Bengal Brute Common Section 6 - 10 BOOMREST - BENGAL BRUTE[...]

Bengal Brute Common Section 6 - 11 ITEM P ART NO. Q T Y DESCRIPTION 1 06310039 1 BOOMREST ,LRS 2 06520078 9 STRIP ,REST ,SEC,1 3 06520079 3 STRIP ,REST ,SEC,2 4 28734 3 0 CAPSCREW ,FL T/SKT HD,3/8X1NC 5 06310017 1 S TOP ,TRB60,RS 6 21833 8 CAPSCREW , 3/4 x 2 1/4,NC 7 21825 8 HEX NUT ,3/4,NC 8 22021 1 6 F L ATW ASHER,3/4" 9 TRACT OR SPECIFIC AX[...]

Bengal Brute Common Section 6 - 12 BENGAL BRUTE ROT AR Y PIVOT ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 13 BENGAL BRUTE ROT AR Y PIVOT ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06700016 1 PIVOT ASSEMBL Y 2 06700015 1 PIVOT ARM 3 06420014 2 PIN, CLEVIS 4 TB1023 4 R OLL PIN 5 06420019 1 PI N 6 06420020 1 PI N 7 06420016 1 PI N 8 06420021 1 PI N 9 21688 1 CAPSCREW 7/16” X 2-3/4”, NC 1 0 21675 1 HEX NUT , 7/16”, NC 1 1[...]

Bengal Brute Common Section 6 - 14 BENGAL BRUTE FLAIL PIVOT ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 15 BENGAL BRUTE FLAIL PIVOT / HEAD ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06700029 1 PIVOT ASY 2 06700015 1 PIVOT ARM 3 06420014 2 PIN CLEVIS 4 TB1023 4 R OLL PIN 5 06420019 1 PI N 6 06420020 1 PI N 7 06420018 1 PI N 8 06420021 1 PI N 9 21688 1 CAPSCREW 7/16” X 3 1/4” 1 0 21989 1 LOCKWASHER 7/16” 1 1 21675 1 H[...]

Bengal Brute Common Section 6 - 16 50” BOOM ROT AR Y MOWER ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 17 50” BOOM ROT AR Y MOWER ASSY ITEM P/N Q T Y DESCRIPTION 1 33780 1 DECK,WLDMNT ,50" R TRY 2 33779 1 PL A TE,COVER,KNF HOLE 3 33778 1 HINGE PIN,50" RTRY 4 33777 2 SKID SHOE,50" RTRY 5 33776 1 M O TO R MOUNT ,PLA TE,50" R TRY 6 33775 2 FLAP ,50" R TRY 7 33774 1 FLAP RET AINER,50" R TRY[...]

Bengal Brute Common Section 6 - 18 60” ROT AR Y MOWER ASSEMBL Y[...]

Bengal Brute Common Section 6 - 19 60” ROT AR Y MOWER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 06320159 1 DECK,WLDMNT ,R TRY60 2 33777 2 SKID SHOE,RTRY 3 06320162 1 SHIELD,RTRY60 4 33879 6 CAPSCREW ,3/4 x 2-1/4,NF ,GR8 5 33880 6 F L A T W ASHER,3/4,GR8,SAE 6 21993 6 LO C K W A S HER,3/4,GR8 7 6T2413 6 HEX NUT ,3/4,NF ,GR8 8 6T1024H5 1 SPINDLE[...]

Bengal Brute Common Section 6 - 20 50” ROT AR Y KNIVES AND DISK ITEM P ART NO. QTY . DESCRIPTION 1 06770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SP ACER 4 06538000 2 KNIFE MOUNTING BOL T 5 06521001 2 ST ANDARD KNIFE 6 33764 6 FL A T W ASHER 7 6T2259 6 CAPSCREW * 6T1825 1 LOCTITE - USED ON ALL DISK MOUNTING BOL TS * [...]

Bengal Brute Common Section 6 - 21 05-25-05 50” ROT AR Y BLADE BAR AND KNIVES ITEM P ART NO. QTY . DESCRIPTION 1 PT1018H5 1 SPINDLE,5/8HOLES,HD,WO/T ABS 2 06400388 1 BAR,BLADE,TRB 3 06521001 2 KNIFE,TRB50,5/8 4 06538000 2 KNIFE MTG BOL T ,5/8 SHOULDER 5 06533002 2 F L A T W ASHER,1 1/8,GR 8 6 6T1023R 2 KNIFE MTG NUT ,1 1/8,NF ,GR8 7 6T2259 6 CAPS[...]

Bengal Brute Common Section 6 - 22 60” ROT AR Y KNIVES AND DISK ITEM P ART NO. QTY . DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 S P ACER 4 34684 2 S T ANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE 6 34497 2 KNIFE MOUNTING BOL T 7 25270 6 F L ATW ASHER,5/8,GR8,USS 8 6T2290 6 CAPSCREW ,5/8 x 2,NF[...]

Bengal Brute Common Section 6 - 23 60” ROT AR Y BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT ,1-1/8,NYLOCK,NF 4 06533002 2 F L A TW ASHER,1-1/8,GR8 5 06521001 2 KNIFE,TRB50,5/8 6 06538000 2 KNIFE MTG BOL T ,5/8 SHOULDER 7 33764 6 F L ATW ASHER ,5/8, GR 8,SAE 8 6T2[...]

Bengal Brute Common Section 6 - 24 50” BOOM FLAIL DRIVE ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 25 50” BOOM FLAIL DRIVE ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06504013 1 MOTOR(M350-1 3/4 GEAR) 2 TF3006 1 B EL T GUARD 3 TF3043 2 SHEA VE 4 TF3013 1 BUSHING 5 TF301 1 1 BUSHING 6 TF3034 1 IDLER PULLEY 7 TF3205 1 IDLER ARM 8 TF3206 2 IDLER PULLEY SP ACER 9 TF3605 1 IDLER ARM PIN WITH ZERK 10 6T3004 1 R - CLIP 1 1[...]

Bengal Brute Common Section 6 - 26 50” BOOM FLAIL CUTTER ASSY . 05-25-05[...]

Bengal Brute Common Section 6 - 27 50” BOOM FLAIL CUTTER ASSY ITEM P ART NO. QTY . DESCRIPTION 34787 A V A IL FLAIL, BOOM,50, BRUSH,CPL T ASSY 34789 A V A IL FLAIL, BOOM,50, GRASS,CMPL T ASSY 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 3 34783 A V AIL TBF50,BRUSH,KNIFE ASSY 3A 34784 A V AIL TBF50,GRASS,KNIFE ASSY 4 TF3405 1 GROUND ROLL[...]

Bengal Brute Common Section 6 - 28 63” BOOM FLAIL DRIVE ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 29 63” BOOM FLAIL DRIVE ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06504013 1 MOTOR(M350-1 3/4 GEAR) 2 28703B 1 BE L T GUARD 3 TF3044 1 UPPER SHEA VE 4 TF3040 1 LOWER SHEA VE 5 TF3013 1 BUSHING 6 28723 1 BUSHING 7 28679B 1 MOTOR CHANNEL 8 PT361 1A 1 CLEVIS 9 40496 1 THREADED ROD 1 0 28702 2 BEL T 1 1 TF3620A 1 TENSION[...]

Bengal Brute Common Section 6 - 30 63” BOOM FLAIL CUTTER ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 31 63” BOOM FLAIL CUTTER ASSY ITEM P ART NO. QTY . DESCRIPTION 1 28659H 1 CUTTER HEAD BONNET 2 28743 1 CUTTER SHAFT / KNIFE ASY ST ANDARD GRASS 2A 28744 1 CUTTER SHAFT / KNIFE ASY SMOOTH CUT 3 28650A 1 GROUND ROLLER 4 28701 2 DEFLECTOR FLAP 5 28700 1 FLAP RET AINING BAR 6 28735 2 ADJUST ABLE ROLLER BRACKET 7 27975A[...]

Bengal Brute Common Section 6 - 32 3” x 10” WELDED CYLINDER P ARTS (06501021) 07-1 1-06 PISTON NUT TORQUE 06501572 210 ± 5 FT . LB CLEVIS CLAMP BOL T TORQUE 3/8-16 UNC 26 - 30 FT . LB W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QT[...]

Bengal Brute Common Section 6 - 33 3” x 18” WELDED CYLINDER P ARTS (06501023 05-25-05 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501023 A V A IL HYDRAULIC CYLINDER COMPLETE 1 06501561 1 R OD 2 06501562 1 TUBE[...]

Bengal Brute Common Section 6 - 34 3-1/2” x 20” WELDED CYLINDER P ARTS (06501024) 05-25-05 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501024 A V A IL HYDRAULIC CYLINDER COMPLETE 1 06501565 1 R OD 2 06501566 1[...]

Bengal Brute Common Section 6 - 35 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501019 A V A IL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 R OD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEA[...]

Bengal Brute Common Section 6 - 36 05-25-05 4” x 20” WELDED CYLINDER P ARTS (06501022) W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501019 A V A IL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 R OD 2 06501539 1 TUB[...]

Bengal Brute Common Section 6 - 37 P AGE INTENSIONALL Y LEFT BLANK NOTES[...]

Bengal Brute Common Section 6 - 38 ROT AR Y MOWER SPINDLE ASSY[...]

Bengal Brute Common Section 6 - 39 ROT AR Y MOWER SPINDLE ASSY ITEM P ART NO. QTY . DESCRIPTION 6T1024H5 A V A I L SPINDLE ASSEMBL Y COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T101 1 1 UPPER SEAL - SET OF 2 7 6T1012 1 B E A R [...]

Bengal Brute Common Section 6 - 40 MOWER SPINDLE ASSEMBL Y - 34980[...]

Bengal Brute Common Section 6 - 41 ITEM P A R T N O . QTY . DESCRIPTION 1 34978 1 SPINDLE MOUNT 2 34979 1 SPINDLE,TM60",NEW 3 6T1013 1 BEARING CUP 4 6T1012 1 BEARING ,CONE 5 6T101 1 2 SEAL,UPPER (SET OF 2) 6 6T1014 1 SLEEVE,ADJ BEARING 7 6T1013H 1 BEARING CUP ,HD 8 6T1012H 1 BEARING ,CONE,HD 9 6T101 1H 1 SEAL,LOWER (HD) 1 0 34985 1 NUT W/SETSC[...]

Bengal Brute Common Section 6 - 42 RESER VOIR T ANK FIL TER ASSEMBL Y[...]

Bengal Brute Common Section 6 - 43 RESER VOIR T ANK FIL TER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 06505044 A V AI L F I L TER ASSY SAE 10 MICRON 1 28583 4 CA P SCREW ,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 S EA L KI T 4 06505047 1 SPRING 5 06505048 1 B Y P A S S 6 35259 1 FI L TER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY[...]

Bengal Brute Common Section 6 - 44 5 SPOOL DANFOSS V AL VE 06-29-06[...]

Bengal Brute Common Section 6 - 45 5 SPOOL DANFOSS V AL VE 06-29-06 ITEM PART NO. QTY. DESCRIPTION A V AIL. 06502097 RE F V L V ,5SP ,32PVG ,OPEN STOW , 3OS 1 06502074 1 END PLA TE 1S 06505013 1 END PLA TE SEAL KIT 2 * 5 BONNET 2 S 06505042 1 BONNET SEAL KIT 2 A 42197 1 MAIN BOOM BONNET 2 B 42197 1 SECONDARY BOOM BONNET 2 B 42197 1 DECK ROLL BONNET[...]

Bengal Brute Common Section 6 - 46 06-29-06 5SP HUSCO V AL VE - LOAD SENSE (06502038)[...]

Bengal Brute Common Section 6 - 47 06-29-06 5SP HUSCO V AL VE - LOAD SENSE (06502038) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING)[...]

Bengal Brute Common Section 6 - 48 06-29-06 4SP HUSCO V AL VE - LOAD SENSE (06502057)[...]

Bengal Brute Common Section 6 - 49 06-29-06 ITEM P ART NO. QT Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31600 1 V AL VE SECTION (DOUBLE ACTING , DETENT - FLOA T) 6 31598 1 V AL V E SECTION (DOUBLE ACTIN[...]

Bengal Brute Common Section 6 - 50 05-25-05 HYDRO PUMP & TSR MOTOR TSR MOTOR FRONT PUMP[...]

Bengal Brute Common Section 6 - 51 05-25-05 HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMP ITEM P ART NO. QTY . DESCRIPTION 23152 A V A I L PUMP ASSEMBL Y 1 3/4” COMPLETE 1 22765 1 SEAL (INCLUDED IN SEAL KIT) 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL (INCLUDED IN SEAL KIT) 6 22770 2 THRUST P[...]

Bengal Brute Common Section 6 - 52 50” & 60” ROT AR Y MOWER MOT OR 05-25-05[...]

Bengal Brute Common Section 6 - 53 50” & 60” ROT AR Y MOWER MOT OR ITEM P ART NO. QTY . DESCRIPTION * 06504012 A V A IL M O T O R ASSEMBL Y TRB50 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 2404206 1 GEAR HOUSING 4 06504038 1 MA TCHED GEAR SET 5 06504037 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 K E Y 8 02962201 4 DOWEL PI[...]

Bengal Brute Common Section 6 - 54 ITEM P ART NO. QTY . DESCRIPTION * 06504013 A V A IL M O TOR ASSEMBL Y 350 - TBF50, TBF63 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MA TCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 K E Y 9 06504045 4 DOWEL PIN[...]

Bengal Brute Common Section 6 - 55 05-25-05 MANUAL CONTROLS SWITCHBOX ITEM P / N QT Y . DESCRIPTION 1 06514010 1 SWBX,ASSY 2 35226 2 SWITCH,MOWER,COLEHERSEE 3 3381 1 1 SWITCH,MASTER/DECK FLOA T 4 34532 1 SWITCH,TRVL LCK 5 6T3923 1 INDICT A T OR LIGHT ,ON,RED 6 06510193 1 INDICT A T OR LIGHT ,ON,GREEN 7 06514006 1 BREAKER,15A,SWBX 8 34540 2 STRAIN R[...]

Bengal Brute Common Section 6 - 56 BOOM TRA VEL LOCK ITEM P ART NO. QTY . DESCRIPTION 1 06510050 1 HYDRAULIC TRA VEL LOCK V AL VE 2 31329 1 ADAPTER 3 34532 1 SWITCH,TRA VEL LOCK 4 * REF . MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF . HOSE / FITTINGS - REFER TO BOOM ASY 6 06510092 1 COIL ,TRA VEL LOCK Refer to your switchbox before drilling hole [...]

Bengal Brute Common Section 6 - 57 05-25-05 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 1 06510195 1 SWITCHBOX 2 RE F . * TRA VEL LOCK - REFER T O HYDRAULICS 3 REF . * SOLENOID - REFER TO MAIN FRAME[...]

Bengal Brute Common Section 6 - 58 JOYSTICK SWITCHBOX SERVICE P ARTS ITEM P / N Q T Y . DESCRIPTION 1 06510195 1 SWBX,ASSY 2 3381 1 2 SWITCH,MASTER/DECK FLOA T 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF ,3/4,BLACK,NYLON 6 6T3923 1 INDICT A T OR LIGHT ,ON,RED 7 06514006 1 BREAKER,15A,SWBX 8 06550044 1 DECAL,SWBX,0[...]

Bengal Brute Common Section 6 - 59 JOYSTICK SWITCHBOX SCHEMA TICS[...]

Bengal Brute Common Section 6 - 60 SELECT OR V AL VE SCHEMA TIC[...]

Bengal Brute Common Section 6 - 61 05-25-05 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Bengal Brute Common Section 6 - 62 SOLENOID BRAKE V AL VE HYDRAULIC SCHEMA TIC BRAKE V AL VE TROUBLESHOOTING F AILURE MODE: CHECK STEPS - MOWER WILL NOT ST ART - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT ST ART - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT ROT A TE A[...]

Bengal Brute Common Section 6 - 63 HYDRAULIC - TROUBLESHOOTING GUIDE[...]

Bengal Brute Common Section 6 - 64 ELECTRICAL - TROUBLESHOOTING GUIDE[...]

Bengal Brute Common Section 6 - 65 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. T urn of f electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the man[...]

Bengal Brute Common Section 6 - 66 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylind[...]

Bengal Brute Common Section 6 - 67 CLEAN CUTTER SECTION CLEAN CUTTER - BOOM[...]

Bengal Brute Common Section 6 - 68 CLEAN CUTTER BLADE MOUNTING The CLEAN CUTTER blade was designed for installation onto a standard TRB50 spindle. It is equipped with replaceable carbide tipped teeth. Carbide is very hard, it will chip or break on inpact. Handle the saw blade with care. DO NOT roll saw on any hard surface or allow it to strike a ha[...]

Bengal Brute Common Section 6 - 69 OPERA TING INSTRUCTIONS OPERA TION - CLEAN CUTTER Inspect clean cutter saw before each use. Re-torque spindle bolts to 204 Ft- lbs. Inspect blade around collar and near the teeth for bends and cracks. Check for loose, broken, chipped, dull of missing teeth. T ighten all loose teeth by hammering and or replacing ri[...]

Bengal Brute Common Section 6 - 70 CAUTION: Never leave the key in the ignition switch. Also personal injury or death can occur from sudden dropping or inadvertent operation of the controls. Make certain the area is clear before lowering or raising the deck. Excessive wobble will generate heat in the blade, rapidly accelerating the loss of tension.[...]

Bengal Brute Common Section 6 - 71 MAINTENANCE INSTRUCTIONS Inspect clean cutter saw before each use. Re-torque spindle bolts in an alternating pattern to 204 ft-lbs. Check for loose, broken, chipped, dull or missing teeth. T ighten all loose tooth assemblies by hammer and or replacing rivets. If teeth tips are broken, chipped, or missing, replace [...]

Bengal Brute Common Section 6 - 72 CLEAN CUTTER BLADE AND TEETH P ARTS ITEM PART NO. QTY. DESCRIPTION 1 06420024 1 ADAPTER,SA W ,TRB50,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420037 1 COLLAR,SA W ,TRB50,RNFRCD 4 33764 6 F L ATW ASHER,5/8,GR 8,SAE 5 06530209 6 CAPSCREW ,5/8 x 3 3/4 NF , GR 8 6 06520225 3 0 T OOTH WITH RIVET , SA W BLADE [...]

Bengal Brute Common Section 6 - 73 TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1. Heat face of tip to dull orange , remove tip, then brush tooth body clean of all debris (carbon). 2. Apply acetone to socket rail on tooth body and allow it to evaporate. Dab on soldering paste (black flux) to socket rail of tooth body and slide pre-tinned tip i[...]

Bengal Brute Common Section 6 - 74[...]

Bengal Brute Common Section 6 - 75 FIRE SYSTEM SECTION FIRE SUPRESSION SYSTEM[...]

Bengal Brute Common Section 6 - 76 FIRE SUPRESSION SYSTEM P ARTS[...]

Bengal Brute Common Section 6 - 77 - FIRE SUPRESSION SYSTEM P ARTS ITEM P/N QTY . DESCRIPTION 1 06520357 1 T ANK,FIRE SUPRESS SYS,RAILKUT 2 06520358 1 MNT , T ANK,FIRE KIT ,RAILKUT 3 06520359 1 PUMP ,FIRE SUPRESS SYS,RAILKUT 4 6T2181 4 CAPSCREW ,SKT HD,10/24 X 3/4 5 24890 4 HEX NUT ,10-24 NYLOCK 6 06520360 1 HOSE REEL,FIRE KIT ,RAILKUT 7 21630 4 CA[...]

Bengal Brute Common Section 6 - 78 FIRE SUPRESSION SYSTEM WIRING[...]

W ARRANTY SECTION Warranty Section 7-1[...]

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W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrant s to the original Retail Customer , the new T iger equipment is free of defect s in material and workmanship. Any p art of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health A[...]

Printed in USA © T iger Corporation[...]