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United States Stove 1800GC manual

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Table of contents for the manual

  • Page 1

    Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC THE WOOD A[...]

  • Page 2

    TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS Introduction ....................................................................................................... 3 Locating Your Furnace ...................................................................................... 3 Clearances ...................[...]

  • Page 3

    INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION Thank you for your purchase of a U.S. Stove Woodburning furnace. Your decision to buy a Hotblast Furnace was undoubt- edly reached after much careful thought and consideration. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that o[...]

  • Page 4

    NOTE: Type of chimney: Class A All-Fuel also referred to as Low-Heat appliance type chimney per Uniform Mechanical Code: Chimney, low-heat appliance type is a factory built, masonry or metal chimney suitable for removing the products of combustion from fuel-burning low-heat appliances produc- ing combustion gases not in excess of 1000°F (538°C) u[...]

  • Page 5

    When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following guidelines must be observed. guidelines must be observed. gu[...]

  • Page 6

    EXISTING FURNACE (if used) HOTBLAST FURNACE HOT AIR PLENUM 2" MIN. 1" MIN. 1" MIN. HOT AIR DUCT MINIMUM CLEARANCES TO COMBUSTIBLES (2.54 cm) 6' (182.88cm) 6' (182.88cm) (5.08 cm) (2.54 cm) CONNECTING HOT AIR DUCT TO FURNACE CONNECTING HOT AIR DUCT TO FURNACE CONNECTING HOT AIR DUCT TO FURNACE CONNECTING HOT AIR DUCT TO FURN[...]

  • Page 7

    FUEL DOOR ILLUSTRATION ASH DOOR ILLUSTRATION LOCK WASHER HEX NUTS ASSEMBL ASSEMBL ASSEMBL ASSEMBL ASSEMBL Y INSTR Y INSTR Y INSTR Y INSTR Y INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fire- places, and wood-burnin[...]

  • Page 8

    BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. MODEL 1600 - (6) BRICKS ON EACH SIDE MODEL 1600 - (6[...]

  • Page 9

    1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION BAFFLE ROD EXTENSION HEX COUPLING BAFFLE ROD 1-1/2" THE MODELS 1600 AND 1800 HAVE BEEN THE MODELS 1600 AND 1800 HAVE BEEN THE MODE[...]

  • Page 10

    SPIN DRAFT CAP 1/2" X 2-1/2" CARRIAGE BOLT 1/2" LOCK NUT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT 1. Screw spin draft onto 1/2" x 2-1/2" carriage bolt. 2. Screw spin draft and bolt assembly into ash door allowin[...]

  • Page 11

    WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING ELECTRIC FURNACE BLACK TO BE ADDED BLUE BLACK WHITE BLACK MAIN POWER 110 VOLT BLUE FROM LIMIT BLACK BLACK TO BE ADDED HOTBLAST LIMIT CONTROL MUST PULL OUT MUST PULL OUT MUST PULL OUT MUST PULL OUT MUST PULL OUT THE JUMPER THE JUMPER THE JUMPER THE JUMPER THE JUMPER ELECTRIC FURNACE THERMOSTAT ELE[...]

  • Page 12

    WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING GAS OR OIL FURNACE LH POINTER (FAN OFF) 100 CENTER POINTER (FAN ON) 150 RH POINTER (LIMIT OPENS) 200 SAFETY STOP SETTING LIMIT CONTROL 50 150 100 200 250 FAN LIMIT HIGH LIMIT CONTROL WALL THERMOSTAT ELECTRICAL BOX DRAFT FAN CENTER R* WIRE INTO GAS VALVE CIRCUIT Ra TO GAS FURNACE FAN 110V POWER SU[...]

  • Page 13

    TESTING AND OPERA TESTING AND OPERA TESTING AND OPERA TESTING AND OPERA TESTING AND OPERA TING PR TING PR TING PR TING PR TING PR OCEDURES OCEDURES OCEDURES OCEDURES OCEDURES TESTING: TESTING: TESTING: TESTING: TESTING: 1. If using an optional power draft, check the draft blower by turning the room thermostat up high enough so that the draft blower[...]

  • Page 14

    ! The furnace is designed to burn air dried wood and coal at a predetermined firing rate. Over firing could result in damage to the heat exchanger and cause dangerous operation. Over firing occurs when the ash door is left open during operation or a highly volatile fuel, i.e. large amounts of small kindling, is used. ! When tending the firebox alwa[...]

  • Page 15

    TR TR TR TR TR OUBLE SHOO OUBLE SHOO OUBLE SHOO OUBLE SHOO OUBLE SHOO TING AND PR TING AND PR TING AND PR TING AND PR TING AND PR OBLEM SOL OBLEM SOL OBLEM SOL OBLEM SOL OBLEM SOL VING VING VING VING VING 1. Problem: 1. Problem: 1. Problem: 1. Problem: 1. Problem: Smoke puffs from furnace Solution: Solution: Solution: Solution: Solution: A. Check c[...]

  • Page 16

    P P P P P AR AR AR AR AR TS LIST TS LIST TS LIST TS LIST TS LIST MODEL 1600/1800 ITEM ITEM ITEM ITEM ITEM DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION PART# PART# PART# PART# PART# 26 Top Safety Latch 23786 27 Feed Door (Drilled) 69091 28 Ash Door (Drilled) 68880 29 Door Latch Handle 24179(2) 30 Ash Door Latch 23823 31 1/2" Flat[...]

  • Page 17

    ITEM ITEM ITEM ITEM ITEM DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION MODEL MODEL MODEL MODEL MODEL PART# PART# PART# PART# PART# 11 Full Brick BOTH 89066 12 Full Brick 1600 23887 13 Slide Baffle Plate BOTH 24231 14 Grate Retainer 1600 40312(2) 1800 40337(2) 15 Baffle Rod S/S 1600 C10871 1800 89704 16 Top Insulation 1600 C98871 1800 [...]

  • Page 18

    MO MO MO MO MO T T T T T ORIZED NA ORIZED NA ORIZED NA ORIZED NA ORIZED NA TURAL DRAFT P TURAL DRAFT P TURAL DRAFT P TURAL DRAFT P TURAL DRAFT P AR AR AR AR AR TS LIST TS LIST TS LIST TS LIST TS LIST PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) (OPTIONAL [...]

  • Page 19

    INST INST INST INST INST ALLA ALLA ALLA ALLA ALLA TION OF OPTIONAL EQ TION OF OPTIONAL EQ TION OF OPTIONAL EQ TION OF OPTIONAL EQ TION OF OPTIONAL EQ UIPMENT UIPMENT UIPMENT UIPMENT UIPMENT INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC [...]

  • Page 20

    HO HO HO HO HO W W W W W T T T T T O ORDER REP O ORDER REP O ORDER REP O ORDER REP O ORDER REP AIR P AIR P AIR P AIR P AIR P AR AR AR AR AR TS TS TS TS TS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIV[...]