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A good user manual
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Table of contents for the manual
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Page 1
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791 FORM 30805, Rev. A (8-95) MODEL CMR34 GAS CHEESEMEL TER ML-52198 INST ALLA TION & OPERA TION MANUAL[...]
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Page 2
— 2 — IMPORT ANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OB[...]
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Page 3
— 3 — Installation, Operation and Care of MODEL CMR34 GAS CHEESEMEL TER KEEP THIS MANUAL FOR FUTURE REFERENCE GENERAL Your Vulcan-Hart Gas Cheesemelter is suitable for use in restaurant, commercial or institutional kitchens. The cheesemelter is produced with quality workmanship and material. Proper installation, usage and maintenance of your ch[...]
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Page 4
— 4 — LOCATION Do not obstruct the air flow into and around the cheesemelter. This air flow is necessary for proper combustion of gases and for ventilation of the cheesemelter. Do not obstruct the flow of flue gases from the flue duct of the cheesemelter. It is recommended that the flue gases be ventilated to the outside of the building through[...]
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Page 5
— 5 — INSTALLATION CODES AND STANDARDS The cheesemelter must be installed in accordance with: 1. State and local codes. 2. In USA . . . National Fuel Gas Code, ANSI Z223.1 (latest edition) available from the American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209. In Canada . . . Canadian Standard CAN/CGA-B149.1 Installation for [...]
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Page 6
— 6 — 4. Replace back top(s) and top castings on range. 5. After unpacking, remove the rack, drip pan and drip pan insert from the cheesemelter. 6. Make sure the mounting brackets are firmly attached to the top of the cheesemelter. Carefully lift the cheesemelter so that the cheesemelter support brackets are approximately one inch above the flu[...]
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Page 7
— 7 — Fig. 5 Fig. 6 5. Line up holes on top brackets. Attach self-tapping screw to each top bracket, and attach 3 / 8 -16 bolt to each top bracket. Bolt thread through weld-nut on rail (beam support). 6. Reassemble bottom cover on cheesemelter (8 screws). 7. Attach shelf to back riser if included. GAS CONNECTIONS CAUTION: All gas supply connect[...]
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Page 8
— 8 — Standard cheesemelters for use with natural gas are equipped with fixed orifices and a pressure regulator with a preset outlet pressure of 6" W.C. (water column). Standard cheesemelters for use with propane gas are equipped with fixed orifices and a pressure regulator with a preset outlet pressure of 10" W.C. Once the regulator [...]
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Page 9
— 9 — OPERA TION WARNING: THE CHEESEMELTER AND ITS PARTS ARE HOT. BE CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE CHEESEMELTER. CONTROLS — (Fig. 9) Fig. 9 Burner Valve — The burner valve regulates the flow of gas throughout the cheesemelter. Gas flow is increased by turning the valve counterclockwise. After preheating, the maximum outp[...]
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Page 10
— 10 — LIGHTING THE PILOT LIGHT 1. Turn on the main gas supply. 2. Turn on the burner valve and purge air from the line. Turn the burner valve off, wait five minutes. 3. Using a taper, light the pilots (Fig. 10). 4. If the pilots fail to light, turn off the gas, wait five minutes and repeat Steps 1 through 3. 5. Turn burner valve on for ignitio[...]
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Page 11
— 11 — LOADING AND UNLOADING Place the rack in the desired position. Pull the rack out for loading. Load as quickly as possible and avoid spillage. Push the rack into place and cook for the appropriate time. Lower and pull the rack out for unloading. CLEANING PermaFinish surfaces can be cleaned using a cloth with detergent solution. An occasion[...]
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Page 12
— 12 — TROUBLESHOOTING PROBLEM Uneven heating Side burning Too much top heat Uneven heat side-to-side Uneven heat front-to-back Dried out products Pilot outage Poor ignition POSSIBLE CAUSES 1. Temperature too low 2. Improper operation of cheesemelter 3. Fluctuating gas pressure 1. Temperature too high 2. Faulty ventilation 3. Excessive heat inp[...]