Bad Boy Mowers PUP Series manual

OPERA T OR’S MANU AL PT O GRASS COLLECTION SY STEM DESIGNED FOR: ASSEMBL Y OPER A TION MAINTENANCE MODEL 48031001 BAD BO Y PUP SERIES MOWERS MANU AL P AR T#: Q0336 $4.00 REV : 0[...]

2 PT O GRASS COLLECTION SY STEM T ABLE OF CONTENTS SECTION P AGE Safety - ------------------------------2 Safety Alert Symbols ----------------------3 W arranty -----------------------------4 I INTRODUCTION AND DESCRIPTION - - ------------5 1-1 Introduction - ------------------------5 1-2 Description - ------------------------5 II INST ALLA TION FO[...]

3 SAFETY WARNING! WARNING! WARNING! WARNING! Saf ety Aler t Symbol Saf ety Signs NEVER ONL Y AFTER ST OPPING THE MOWER’S ENGINE AND WAITING FOR ALL MO VING P ARTS T O COME TO A COMPLETE ST OP . ALWA Y S UP DOWN NEVER NEVER “ A TTENTION! BECOME ALERT! Y OUR SAFETY IS INVOL VED!” D ANGER, WARNING, CA UTION operate the unit unless the discharge [...]

4 PECO LIMITED WARRANTY FOR NEW PR ODUCTS A. WHA T IS WARRANTED? 1. PRODUCT WARRANTY : ALL DEFECTIVE P ARTS MUST BE RETURNED TO PECO FOR INSPECTION T O DETERMINE V ALIDITY OF WARRANTY CLAIMS. 2. P ARTS REPLACED DURING WARRANTY : B. SECURING WARRANTY ADJUSTMENTS. C. ITEMS NOT CO VERED BY PECO WARRANTY . D. UN APPRO VED AL TERA TION OR MODIFICA TION.[...]

5 SECTION I INTR ODUCTION AND DESCRIPTION 1-1 Introduction 1-2 Description 2-1 Prepar ation Of Mow er We are pleased to have you as a Bad Boy customer . Y our collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower . This manual is provided to give you the necessary[...]

2-2 PT O Assembly Installation Remove the (2) existing bolts and nuts from the right side that fastens the mower ’s rear frame to the mower ’s chassis. Align the (2) lower holes on the PTO assembly P#(A0610) (Figure 2) to the (2) lower holes on the mower ’s rear frame. Fasten by using (2) 5/16”- 18 x 1-1/4” Grade 8 HHCS P#(K01 18) and (2)[...]

2-6 Mount T ube Stiffener Installation Place the lower mount tube stiffener P#(B0247) between the lower mount tube (previously installed) and the mower ’s rear frame positioning the bend flaps downwards (Figure 8). Fasten to the mower ’s rear frame by using (2) ½”-13 x 1” HHCS P#(K1231), (2) fender washers P#(K0041) and (2) ½”-13 flange[...]

8 Figure 1 1. Exploded View Of The A0549 - Bagger Assembly (2) K1 144 - 5/16”-18 x 1” CARRIAGE BOL T (6) K1 142 - 5/16”-18 x 3/4” CARRIAGE BOL T (4) K1010 - 1/4”-20 x 5/8” CARRIAGE BOL T (1 LEFT , 1 RIGHT) B0237 - PIVOT BRACKET (1) V1054 - INLET (1) B8002 - PLASTIC SCREEN (2) C0051 - LONG SCREEN MOUNT STRIP (2) C0052 - SHORT SCREEN MOUN[...]

9 1 2 3 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 34 37 38 39 40 41 42 43 35 43 42 48 47 46 45 49 50 52 53 51 4 6 7 Exploded P ar ts V iew Exploded View Of The A0610 - PTO Assembly 44[...]

P ar ts V iew Item Part No. Qty . Description 1 -----K 1 1 2 5-- ------7 -----1 / 4 ”-20 x 1” HHCS 2 ----- E4004F - ------1 ----- BLOWER HOUSING FRONT 3 ----- K1225 - - ------2 -----1 / 4 ”-20 x 1” HHCS G8 4 ----- K121 1 - - ------1 ----- 3/8"-16 x 1-1/2" HHCS G8 5 ----- K0278 - - ------1 -----T APER-LOCK W ASHER 6 ----- S3242 - -[...]

11 2-9 Boot T o Mower Dec k Installation 60” Boot Plate Mounting Instructions 48” & 52” Boot Plate Mounting Instructions F or All Deck Sizes T o mount the boot plate P#(B0184) to the boot P#(E1 1 13) use (2) 3/8”-16 x 1” carriage bolts P#(K1 182) and (2) 3/8”-16 flange nuts P#(K1215). See Figure 1 1 for bolt placement. T o mount the[...]

12 2-10 Blow er Cone Installation 2-11 Impeller Blade R emo val/Replacement Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially thread the bolts into each of the two tabs located on the blower housing. Place blower cone so the two tabs line up with the bolts then tighten completely . See [...]

13 2-12 Lengths Of Hose Adjustment 2-13 Upper Hose Installation The hoses in steps 2-13 and 2-14 must be cut to fit your machine. Follow steps 2-13 and 2-14. Do not cut the hoses until you have tried to fit them on your machine. Remember that the hoses have to be long enough to allow for enough clamping surface between the inlet, blower assembly , [...]

14 2-17 Installation/R emo val Of Collection Bags T o install the bag onto the bag ring, first make sure the bag ring end caps are fastened to the bag ring. Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag (Figure 19). Do this for each of [...]

15 SECTION III OPERA TING INSTR UCTIONS 3-1 General Safety 3-2 Operation And Tips On Mo wing Only qualified people familiar with this operator ’s manual and the mower ’s operator’s manual should operate this machine. A. Perform BEFORE EACH USE the maintenance list in paragraph 4-1. B. Start mower . C. With the mower at high idle speed, engage[...]

16 3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields. 4. Perform lubrication per paragraph 4-2. 5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation. 6. With the engine off, engage the blower [...]

17 SAFETY DECALS T o promote safe operation, Bad Boy supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. Part #: R1050 Part #: R1054 Part #: R1052 Part #: R1057 Part # R1051 Part #: R4037 Part #: R1083 Part #:[...]

18 Bad Boy[...]

NO TES 19[...]

T ur n any Bad Boy Lawn V ac into a total lawn gr ooming tool with the Bad Boy W and Kit! With your Bad Boy W and Attachment you will double the ability of your Bad Boy Lawn V ac. Using the same powerful vacuum/blower that makes your Lawn V ac work so well, you will be able to get to all those hard-to-reach places where you needed a rake or broom b[...]