Baja Marine Outlaw 40 manual

Baja Marine Owner ’ s Manual 40 O utla w Owner ’ s Manual Part Number: MRP 1817554 © Baja Marine Corporation 2006 R Speed changes you. TM.[...]

B aja M arine C OrpOra tiOn , 2600 S ea r a y B l vd ., K nOxville , tn 37914 F Or inFOrMa tiOn Call 1-865-971-6270 Or F ax 1-865-971-6716 i nternet addreSS : http :// www . BajaMarine . COM R Speed changes you. TM.[...]

i 40 Outlaw ® w elCOMe Congratulations on becoming the new owner of the world’s #1 performance boat. Baja ® Marine Corporation welcomes you into our worldwide and ever-expanding family of boating enthusiasts. T h e O w n e r ’ s M a n u a l P a c k e t , t o b e k e p t o n board your Baja, gives you important information on the features of y[...]

ii 40 Outlaw ® THIS P AGE INTENTIONALL Y LEFT BLANK[...]

iii 40 Outlaw ® i ntrOduCtiOn 1. T his M anual The material within this manual and your Owner ’s Manual Packet: • Gives you basic safety information • Describes the features of your boat • Describes the equipment on your boat • Describes the fundamentals of boat use • Contains service and maintenance information Y ou must learn to oper[...]

iv 40 Outlaw ® 6. h ull i DenTifica Tion n uMber (hin) The “Hull Identication Number” located on the starbo ard side of the trans om, is the most impo rtant identifying factor and must be included in all correspondence and orders. Failure to include it creates delays. Also of vital importance are the engine serial numbers and part numbers w[...]

v 40 Outlaw ® R Speed changes you. TM. a bouT Y our e xpress l iMiTeD W arranTY Baja Marine offers an Express Limited W arranty on each new Baja purchased through an authorized Baja dealer . A copy of the Limited W arranty was included in your owner ’s packet. If for any reason you did not receive a copy of the Limited W arranty , please contact[...]

vi 40 Outlaw ® 40 O utla w O wner ’ S M anual • t aBle OF C OntentS i nTroDucTion 1. This Manual ............................................................iii 2. Y our Responsibilities ..............................................iii 3. Sources of Information ...........................................iii 4. Dealer Responsibilities ........[...]

vii 40 Outlaw ® 2. Engines and Stern Drive...................................... 4.2 A. Maintenance and Service ............................. 4.2 B. Vibration and Causes ................................... 4.2 C. Impact to Stern Drive .................................... 4.3 D. Propeller Removal and Installation ............... 4.3 s ecTion 5 • [...]

viii 40 Outlaw ® Information in this publication is based upon the latest product specications available at printing. Baja ® Marine Corporation reserves the right to make changes at any time, without notice, in the colors, equipment, specications, materials and prices of all models, or to discontinue models. Should changes in production mod[...]

40 Outlaw ® 1.1 S eCtiOn 1 • S aFety SAFE boating means: • Knowing the limitations of your boat • Following the "Rules of the Road" • Keeping a sharp lookout for people and objects in the water • Not boating in water or weather conditions that are beyond the boat's and the operator's capability • Never boating when [...]

40 Outlaw ® 1.2 S eCtiOn 1 • S aFety 2. l eGall Y M anDa TeD M iniMuM r equireD e quipMenT The following equipment is the minimum required by the U.S. Coast Guard for a boat 40' to less than 65' [12.2 meters to less than 19.8 meters] in length. Person al Flotatio n Devices (PFDs): One Coast Guard approved T ype I, II or III device is m[...]

40 Outlaw ® 1.3 S eCtiOn 1 • S aFety Symptoms of carbon monoxide poisoning are dizziness, ears rin ging, headach es, naus ea, and unco nsci ousne ss. Get fresh air if anyone shows signs of carbon monoxide poisoning, and/or if carbon monoxide detector alarm sounds. A poisonin g victim 's skin often turns cherr y red. Because carbon monoxide [...]

40 Outlaw ® 1.4 S eCtiOn 1 • S aFety Even strong swimmers can tire quickly in the water and drow n due to exha usti on, hyp other mia, or both. The buoyancy provided by a personal otation device (PFD) will allow the person who has fallen overboard to remain aoat with far less effort and heat loss, extending survival time necessary to nd[...]

40 Outlaw ® 1.5 S eCtiOn 1 • S aFety Drugs and/or alcohol impair the operator's ability to control the boat safely . Death or serious injury can result from improper boat operation. ! W ARNING 6. a DDiTional r ecoMMenDeD e quipMenT for s afe o pera Tion In addition to legally mandated equipment, the following items are necessary for safe bo[...]

40 Outlaw ® 1.6 S eCtiOn 1 • S aFety Whe n eng ine is runn in g, kee p pas sen ger s awa y from areas not designed for riding, such as seat backs, bow, gunw ales, tr ansom pl atfor m, fro nt and re ar decks and on sun pads. Passen gers can fall overboard if not seated properly on the seats provided. ! W ARNING Never carry more weight or passenge[...]

40 Outlaw ® 1.7 S eCtiOn 1 • S aFety Death or serious injury can result if you fail to observe these safety rules: • Anyone who controls the boat must have taken a boating safety course and have been trained in the proper operation of the boat. • Always operate the boat at speeds that will not put people or property in danger . • Be consta[...]

40 Outlaw ® 1.8 S eCtiOn 1 • S aFety The wind speed and wave height specied as the upper limit for your category of boat does not mean that you or your passengers can survive if your boat is exposed to these conditions. It is only the most experienced operators and crew that may be able to operate a boat sa fe ly und er the se con di ti on s.[...]

40 Outlaw ® 1.9 S eCtiOn 1 • S aFety Shut engine off if an object is struck or if you run aground. Check for hull leaks and propulsion system damage, before restarting engine. Use hand pump if bilge pumps don't remove water . Boa t ve ry sl owl y , if you must proc ee d wit h a dama ge d propulsion system. ! W ARNING Y our boat's prope[...]

40 Outlaw ® 1.10 S eCtiOn 1 • S aFety SKIING SIGNALS (FIG. 1.10.1) DIVERS FLAGS (FIG. 1.10.2) CODE ALPHA FLAG SPORT DIVER'S FLAG RED WHITE BLUE WHITE T urn - Arm raised, circle with index nger extended. Skier in W ater - Extend one ski vertically out of water . Back to Dock - Pat top of head. Cut Motor - Draw nger across throat. Slow [...]

40 Outlaw ® 1.1 1 S eCtiOn 1 • S aFety a. M eDical e MerGencY Y ou may be far fr om pro fe ss io na l me di ca l he lp wh en you are boating. At least two people on board your boat should be CPR certied, and should have taken a rst aid course. Equip your boat with a rst aid kit. b. W a Ter r escue A person who has fallen overboard will [...]

40 Outlaw ® 1.12 S eCtiOn 1 • S aFety e. c ollisions anD l eakinG In the event of collisions and leaking: • Slow down or stop to reduce water intake, unless maintaining speed will keep the hole above water . • Switch on bilge pump. • Operate manual bilge pump, if the powered bilge pump can't handle the water ow . • A c co u n t f[...]

40 Outlaw ® 1.13 S eCtiOn 1 • S aFety ! W ARNING A wide variety of components used on this vessel contain or emit chemicals known to the State of California to cause cancer and birth defects and other reproductive harm. EXAMPLES INCLUDE: • Engine and generator exhaust • Engine and generator fuel, and other liquids such as coolants and oil, e[...]

40 Outlaw ® 1.14 S eCtiOn 1 • S aFety NOTICE It is ille gal for any vess el to dum p plas tic trash anywhe re in the ocean or navigable waters of the United States. ! W ARNING SPEED HAZARD- W atch your wake. It might capsize a small craft. Y ou are responsible for damage caused by your wake. ! CAUTION Reduce speed in congested waterway . Be aler[...]

40 Outlaw ® 1.15 S eCtiOn 1 • S aFety 20. n auTical T erMs Abeam – object 90 degrees ( 90° ) to center line on either side of boat. Abaft – a point on a boat that is aft of another . Aft - toward the rear or stern of the boat. Beam - the maximum width of a boat. Bilge - the lowest part of the hull on the inside where uids collect. Bow - [...]

40 Outlaw ® 1.16 S eCtiOn 1 • S aFety 21. k eY To s YMbols on c onTrols & p rinTs These symbols may be found on your controls and gauges and/or used in this owner's manual. This page is to help you understand what the symbols mean. PROPULSION SYSTEM TRIM PROPULSION SYSTEM TRIM BOW UP PROPULSION SYSTEM TRIM BOW DOWN TRIM T AB TRIMMING OP[...]

40 Outlaw ® 1.17 R Speed changes you. TM. 22. W arninG l abel l oca Tions w arning l aBel l OCa tiOnS (F ig 1.17.1) Located in Owner’s Packet California Residents Only The above warning is attached to the steering wheel prior to delivery of any boats sold in the state of California in accordance with California Health and Safety Code §§ 25249.[...]

40 Outlaw ® 1.18 R Speed changes you. TM. THIS P AGE INTENTIONALL Y LEFT BLANK[...]

40 Outlaw ® 2.1 S eCtiOn 2 • g eneral B Oa t a rrangeMent ! CAUTION Do Not use cleats for lifting. 2. p assenGer l oca Tions 1. When the boat is moving, all passengers must be on the seating provided or , if standing, holding on rmly . While the person at the wheel must alert passengers before any sudden or erratic boat mov em en t, such as c[...]

40 Outlaw ® 2.2 S eCtiOn 2 • g eneral B Oa t a rrangeMent 3. b asic b oa T D iMensions anD c learances (u niTeD s T a Tes s T anDarD s.a.e.) 40 O utla w s pecifica Tions Overall Length ................................................................. 40'6" Overall Length w/ Swim Platform .................................... 42'7&q[...]

40 Outlaw ® 2.3 S eCtiOn 2 • g eneral B Oa t a rrangeMent b asic b oa T D iMensions anD c learances (M eTric ) 40 O utla w S peCiFiCa tiOnS Overall Length..............................................................12.3 m w/std. Swim Platform....................................................13.0 m Beam (width).................................[...]

40 Outlaw ® 2.4 S eCtiOn 2 • g eneral B Oa t a rrangeMent 6. G eneral D eck l a YouT GENERAL DECK LA YOUT (FIG. 2.4.1) FWD REAR (AFT) LEFT (PORT) RIGHT (STBD) Cleat Cleat Deck Hatch Shift/Throttle Controls Steering Wheel Helm Seat Passenger Seat Glove Box Cleat Cleat Deck Hatch Aft Seating Anchor Storage Engine Hatch Inspection Plate Swim Platfo[...]

40 Outlaw ® 2.5 S eCtiOn 2 • g eneral B Oa t a rrangeMent 7. D escripTion of M ajor c onTrols a. G ear s hifT anD T hroTTle c onTrol The shift/throttle control unit for the engine is activated by individual handles. (See Figure 2.5.1) The shift handle must be in neutral position to start your engine. Moving the shift handle forward engages the f[...]

40 Outlaw ® 2.6 S eCtiOn 2 • g eneral B Oa t a rrangeMent c. T railer s WiTch The trailer switch (Power T ilt) is not to be confused with the Power T rim function. The trailer switch is to be used only when the engine is off. The trailer switch allows the drive unit to be raised for trailering, beaching and launching. T o operate, press and hold[...]

40 Outlaw ® 2.7 S eCtiOn 2 • g eneral B Oa t a rrangeMent 8. i Mpor T anT G auGes a. T achoMeTer anD h our M eTer The tachometer (see Figure 2.7.2) indicates the revolutions per minute (RPM) of the engine (it does not indicate the speed of the boat). Y our Engine Op er ato r' s Ma nu al i nd ica te s th e m axi mu m fu ll throttle RPM at wh[...]

40 Outlaw ® 2.8 S eCtiOn 2 • g eneral B Oa t a rrangeMent i nSer ting the a Ft r eMOv aBle n a viga tiOn / a nChOr l ight ( l OCa ted a t the S tern OF the B Oa t ) (F ig 2.8.1) ANCHOR LIGHT MAST SCREW IN TYPE CONNECTOR COMPRESSION TYPE CONNECTOR DECK ANCHOR LIGHT FITTING b. o il p ressure , W a Ter T eMpera Ture , v ol TMeTer anD f uel G auGes [...]

3.1 40 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t 1. p re -l aunch , l aunch anD p osT - l aunch c hecklisT Listed below are the critical items you must check and do each time you use your boat. It does not list all of the necessary maintenance and service items required to keep your boat running properly . These other items are found in Section [...]

3.2 S eCtiOn 3 • u Sing y Our B Oa t 40 Outlaw ® 3. f uelinG The b oa T The fuel ll cap is located on the port side of the boat (Figu re 3.2. 1). Do not mist ake th e wate r tank ll and waste pump out caps for the gasoline ll cap. Refer to your engine manual for the proper grade of gasoline. b efore f uelinG • Fuel during daylight hou[...]

3.3 40 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t • Shut of f gas burning appliances (gas stove, etc.). • Close all hatches, doors, and keep engine compartment closed to prevent gasoline fumes from entering the cabin or cockpit area. • All passengers must leave the boat until it is refueled and engine is safely started. • There must be no[...]

3.4 S eCtiOn 3 • u Sing y Our B Oa t 40 Outlaw ® • If there are passengers not wearing PFDs, the PFDs must be readily accessible. “Readily accessible” means out of the storage bag and unbuckled. • All throwable otation devices (cushions, rings, etc.) must be right at hand. 6. p assenGer i nsTrucTion anD l oca Tion • Ev er yo ne on b[...]

3.5 40 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t it is recommended that the bilge blower run all the time the engine is running. 6. Place drive unit in full DOWN/IN position. 7. Put shift control lever into neutral; then for a: COLD ENGINE - Move throttle lever forward to full open throttle, then return to about 1/4 throttle. In cold weather , i[...]

3.6 S eCtiOn 3 • u Sing y Our B Oa t 40 Outlaw ® 10. s TeerinG s YsTeMs Y our Baja ® may be will be equipped with one of two types of steering. Please refer to the Owner ’ s Packet for information on the steering system installed on your boat. a. h YDraulic s TeerinG Some Baja ® boats may use a hydraulic steering system (Fig. 3.6.1). Periodi[...]

3.7 40 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t b. p oWer s TeerinG The pow er st ee rin g sy ste m is an en cl ose d pu sh- pul l cable that is hydraulically assisted (power steering) at the stern drive end (Fig. 3.7.1). The cable and its connections to the steering wheel and to the out drive MUST be inspected at least twice a year by your Baj[...]

3.8 S eCtiOn 3 • u Sing y Our B Oa t 40 Outlaw ® THIS P AGE INTENTIONALL Y LEFT BLANK[...]

4.1 40 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear 1. b ilGe a. f uel & o il s pillaGe Regulations prohibit discharging fuel or oily waste in navigable waters. Discharge is dened as any ac ti on w hi ch ca u se s a lm , sh ee n or d is co lo r at io n on the water surface, or causes a sludge or emulsion beneath the water su[...]

4.2 40 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear Except for checkin g the operation of the bilge pump using the ON position, leave the switch in the OFF (AUT O) positio n. In th e OFF (AUT O) positi on, whe n the bilge liquid is deep enough to activate the oat switch, the bilge pump turns on and pumps out the bilge liquid until [...]

4.3 40 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear c. i Mp acT To s Tern D rive The stern drive can be damaged by impact, either whi le tr ai le ri ng or boat in g. T o mi nim iz e the po ss ib il it y of impact damage while trailering, keep the stern drive raised to the trailering position. The hydraulic system used to raise and low[...]

4.4 40 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear f. Install the thrust washer , propeller , continuity washer , thrust hub, propeller nut retainer and the propeller nut onto the shaft (Figure 4.3.3). g. Place a block of wood between the gear case and the propeller (Figure 4.4.1) and torque the propeller nut to recommended manufactu[...]

40 Outlaw ® 5.1 S eCtiOn 5 • F uel S ySteM 1. f uel s YsTeM Section 3 • Using Y our Boat con tains important fueling information. T ake time to read all the fuel related information in the owner ’s manual. The 40 Outlaw standard gasoline fuel system consists of a 296 gallon fuel tank, fuel tank vent, an anti-siphon valve, engine fuel supply [...]

40 Outlaw ® 5.2 S eCtiOn 5 • F uel S ySteM 2. f uelinG p recauTions Ce r ta in pr e ca u t io n s mus t be car e fu lly an d co m pl ete l y observed every time a boat is fueled, even with diesel fuel. Diesel fuel is nonexplosive but it will burn. a. s T a Tic e lecTriciTY anD The f uel s YsTeM There is a danger that static electricity can ignit[...]

40 Outlaw ® 5.3 S eCtiOn 5 • F uel S ySteM • Elec tric al equi pmen t, inc ludi ng blow ers – pow er off. • Doors, hatches – closed. • Smoking material – extinguished. • Inboard tanks – grounded. • Filler pipe – marked GAS or DIESEL. • Fue l no zz le – in c ont ac t wi th ller pip e to pre ve nt static sparks. • Fill[...]

40 Outlaw ® 5.4 S eCtiOn 5 • F uel S ySteM THIS P AGE INTENTIONALL Y LEFT BLANK[...]

40 Outlaw ® 6.1 R Speed changes you. TM. S eCtiOn 6 • e leCtriCal S ySteMS 1. e lecTrical s YsTeMs D irecT c urrenT (Dc) The 12 volt direct current (DC) electrical system (similar to that in your car or truck) derives its power from the battery . An engine-dr iven alternat or keeps the battery in a charged condition. The battery voltage is indic[...]

40 Outlaw ® 6.2 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. Protective terminal covers, such as rubber boots on electrical connections, must be in place when engine is operating or when working in the engine compartment. Jumper cables are not ignition-protected. DO NOT US E ju mp er ca bl es in th e e ng in e c om pa rt me nt . Th[...]

40 Outlaw ® 6.3 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. Zinc anodes require replacement about every six months, if the boat is operated in salt wate r . In fresh water , the zinc anodes can be replaced about once a year . If the anodes deteriorate more rapidly than this, there is probably a stray current problem within the boa[...]

40 Outlaw ® 6.4 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. i gnitiOn S witCh (Fig. 6.4.1) Note: This drawing contains information proprietary to Baja Marine Corp. Any unauthorized disclosure, use, or reproduction is expressly prohibited, unless written permission of Baja TO ENGINE RUN CIRCUIT 16 A WG PURPLE/BLACK 16 A WG PURPLE/B[...]

6.5 40 Outlaw ® R Speed changes you. TM. d rive p uMp with K-p lane t riM t aBS (Fig 6.5.1) DIODE DIODE BLUE/WHITE GREEN/WHITE RED 100 AMP 100 AMP 14 A WG YELLO W 14 A WG WHITE 14 A WG RED 14 A WG GREEN 14 A WG GREEN 14 A WG RED 14 A WG BLUE 14 A WG BLUE 14 A WG RED 14 A WG GREEN 14 A WG PURPLE 14 A WG PURPLE 8 A WG BLACK BLOCK 8 A WG RED TO 80 AM[...]

6.6 40 Outlaw ® R Speed changes you. TM. S witCh p anel w ire i nFOrMa tiOn – t riple (Fig 6.6.1) HEA T SEALED 14-16 NO. RING TERMINAL D D A A A (.156) SPLASH PROOF CONNECTOR RECEPT ACLE A A A A C C C (.250) 14-16 HEA T SEALED QUICK SLIDE RECEPT ACLE C LABEL WITH THE LETTER "H" Plug DT06-12SA #5 CABIN LIGHTS #6 PORT BLOWER #7 STBD BLOW[...]

6.7 40 Outlaw ® R Speed changes you. TM. S witCh p anel w ire i nFOrMa tiOn – t win (Fig 6.7.1) HEA T SEALED 14-16 NO. RING TERMINAL D D A A A (.156) SPLASH PROOF CONNECTOR RECEPT ACLE A A A A C C C (.250) 14-16 HEA T SEALED QUICK SLIDE RECEPT ACLE C LABEL WITH THE LETTER "H" Plug DT06-12SA #5 CABIN LIGHTS #6 PORT BLOWER #7 STBD BLOWER[...]

6.8 40 Outlaw ® R Speed changes you. TM. w iring h arneSS i nFOrMa tiOn (Fig 6.8.1) 12GA.ORANGE(DOCK.LT .) 12GA.BLACK(DOCK.L T.) 14GA.BLACK(CABIN) 14GA.GRAY(179" MAST FORE) 14GA.GRAY(326" TRANSOM LIGHT) 14GA.GRAY(179" MAST AFT) 12ga BLK/YEL 12ga ORG/WHT 12ga BLACK 12ga ORANGE 14GA.DK.BLUE(CABIN) 5 4 7 8 1 2 6 9 (LABEL "AIR PUMP[...]

6.9 40 Outlaw ® R Speed changes you. TM. dC d iStriButiOn w iring i nFOrMa tiOn (Fig 6.9.1) STEREO AMP 16 BRN/GRN 16 DARK BLUE 16 PUR/GRN 16 TAN/BLU-GRN 16 YEL/RED-GRN 16 TAN/GRN 16 LT BLU/GRN 7 8 4 5 6 2 3 16 GRY/GRN 1 FUEL GAUGE PORT VOLT GA UGE PORT OIL TEMP GAUGE PORT TACH GAUGE STBD OIL TEMP GAUGE STBD TACH GA UGE STBD VOLT GA UGE STBD WA TER[...]

6.10 40 Outlaw ® R Speed changes you. TM. 2 3 1 2 3 1 2 3 1 29 14 L T.BL UE 14 PURPLE 14 L T.GREEN GRN T APE RED T APE 8 W A Y MOLDED FEMALE (STBD) 16 T AN/BLU 12 13 13 14 RED TRIM STBD 20 AMP 8 BLACK (A) 1 2 B LA C K (D ) 25 13 29 29 14 RED 19 16 PU RPLE 16 PIN K 15 15 15 28 29 29 117 #5/16 #10 49 8 24 20 55 TRIM CENTER 14 PURPLE 14 L T.BL UE 14 [...]

6.1 1 40 Outlaw ® R Speed changes you. TM. g auge p anel w iring i nFOrMa tiOn (Fig 6.1 1.1) HEAT SEALED 14-16 NO . RING TERMINAL D (.156) SPLASH PROOF CONNECTOR PLUG B D C (.250) 14-16 HEAT SEALED QUICK SLIDE RECEPT ACLE C A A A A A A A A A A A A A A A A (.156) SPLASH PROOF CONNECTOR RECEPT ACLE A A A A LABEL WITH THE LETTER "K" PLUG 7 [...]

6.12 40 Outlaw ® R Speed changes you. TM. LABEL WITH THE LETTER "E" 12" PLUG 7 Pin 0460-204-0490 Deutsch DTH Series Plug Receptacle DTH04-1-4-P #1 4 AWG RED PLUG 5 DC MAIN PLUG 6 LABEL WITH THE LETTER "D" 12" Receptacle DTH04-1-4-P Deutsch DTH Series Plug #1 4 AWG RED Pin 0460-204-0490 DC MAIN PLUG 4 #3 ACC #4 EMPTY #[...]

40 Outlaw ® 7.1 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS 1. o pTions & a ccessories l oca Tions Figure 7.1.1 shows the location of some of the components. T ake time to walk through your boat, locate the features, and become familiar with their operation and maintenance. ST ANDARD & OPTIONAL EQUIPMENT LOCA TIONS (FIG. 7.1.1) Item Locatio[...]

40 Outlaw ® 7.2 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS 2. a uToMa Tic f ire e xTinGuisher s YsTeM (o pTion ) The 40 Outlaw may be equipped with an automatic fire extinguisher system located aft of the engine on th e tr an so m. I n t he ev en t of a re , th e h eat sen sitive automatic head will release the extinguishant as a vapor , totall[...]

40 Outlaw ® 7.3 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS Bimini T op or sunshade must not be used when the vessel speed exceeds 45 MPH. Damage to boat or bimini may occur . Removing or installing canvas on the water can be difcult since rough water or wakes can cause you or your passengers to lose their balance while attempting canvas removal[...]

40 Outlaw ® 7.4 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS REFER TO OWNER'S MANUAL P ACKET FOR IN S T RU C TI ONS AN D W A RR ANT Y I NF O RM A TIO N ON DEPTH FINDER. 8. s Tereo s YsTeM Y our 40 Outlaw comes with a Clarion CMD4 AM/ FM stereo package from Marine Audio. Clarion's CM design eliminates the need for after-market housing kits [...]

40 Outlaw ® 7.5 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS c. v acu f lush ® h eaD (o pTion ) The V acuFlush ® head u tilizes a HEAD SY STEM breaker on the main distribution panel. The foot pedal at the base of the toilet opens a mechanical seal and vacuum forces waste through the opening in the bowl to an accumulator tank, through the vacuum pu[...]

40 Outlaw ® 7.6 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS THIS P AGE INTENTIONALL Y LEFT BLANK[...]

8.1 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe ITEM REQUIRED MAINTENANCE/SERVICE REFERENCE SOURCE BEFORE EVERY USE AFTER FIRST 20 HOURS EVERY 25* OR 50 HOURS EVERY 50* OR 100 HOURS EVERY 6 MOS. OR ANNUALL Y Battery Check water level Owner ’ s Manual p. 6.1 • • • Bilge Area Clean and check Owner ’ s [...]

8.2 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe s uMMar Y G uiDe f or i nspecTion , s er vice anD M ainTenance *Use in salt water or other severe operating conditions requires shorter maintenance/service intervals **May not be on your boat ITEM REQUIRED MAINTENANCE/SERVICE REFERENCE SOURCE BEFORE EVERY USE AFT[...]

8.3 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 2. u seful s er vice i nforMa Tion OWNER HOME PORT BOA T NAME REGISTRA TION NUMBER ST A TE HULL SERIAL NUMBER W ARRANTY REGISTRA TION DA TE ENGINE MAKE & MODEL SERIAL NUMBER GEAR MAKE & REDUCTION RA TIO SERIAL NUMBER PROPELLER SIZE P ART NUMBER SHAFT SIZE[...]

8.4 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 3. i nspecTion , s er vice anD M ainTenance p roTocol a. b ilGe a rea Many of your boat’ s systems have critical features located in the bilge area. A thorough and organized inspection of the bilge area will address many of these critical features. For example,[...]

8.5 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe • Check your rst aid kit, making certain it is complete and that the items in it have not passed an expiration date. • Check the signaling equipment and emergency flares. Make sure all items are within their expiration dates. • Inspect the anchor , moori[...]

8.6 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 5. f iTTinG o uT a fTer s ToraGe a. f uel s YsTeM Check the entire fuel system for loose connections, worn hoses, leaks, etc. and repair . This is a primary safety precaution. Ch ec k fue l l in es f or da ma g e a nd ma k e s ur e tha t t he y do not come in con[...]

8.7 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe • Check fuel lines for damag e and/or leak s. Make sure that they do not come into contact with moving parts. • Check Carbon Monoxide detector to see if operational 6. s ecuriTY c onsiDera Tions Be conscious of the security of your boat. Always rem ov e th e [...]

8.8 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 8. q uick r eference c hecklisT As the owner/operator of a Baja ® Boat, you are responsible for the safe operation of your boat and the safety of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equi[...]

8.9 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe q uick r eference c hecklisT ( conT ’ D ) *I f en g in e fa i ls t o st a rt , re f er t o t he E ng i ne O wn e r’ s Ma n ua l fo r f ur th er tr ou bl e sh oo ti n g pr oc e du re s b. p rep arinG To D ep arT anD a fTer l aunchinG G eneral 1. Bilge/Engine C[...]

8.10 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe c. D ep arTinG G eneral 1. Passengers/Crew ................................................... Safely seated with PFDs on or immediately accessible 2. Lines, Fenders and Anchor ..................................... Stowed b oa T s YsTeMs 1. T rim T abs .........[...]

8.1 1 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe q uick r eference c hecklisT ( conT ’ D ) 3. Ignition .................................................................... Once the motor is cooled down, turn the ignition keys counter clockwise to stop the engine. 4. Engine Operation ........................[...]

8.12 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 9. a fTer M arkeT e quipMenT c hecklisT Any safe ty or opera tiona l equip ment add ed to your boat after deliver y shoul d be checke d for seawo rthin ess and proper working condition. Use the area below to list any equipment and the proper operating condition [...]

8.13 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 10. M ainTenance l oG Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date Maintenance Description Engine Hours[...]

8.14 40 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe M ainTenance l oG (c onT ’ D ) Date Maintenance Description Engine Hours[...]

9.1 40 Outlaw ® S eCtiOn 9 • C are & r eFiniShing Y our new boat has been designed to provide you with years of enjoyment and satisfaction. In order to maintain the factory new appearance of your boat, we recommend the use of Y acht Bright ™ products designed specically for pleasure boats. Fol low ing p rop er b erg lass mai nten anc[...]

9.2 S eCtiOn 9 • C are & r eFiniShing 40 Outlaw ® • Minor scratches and deeper stains that do not penetrate the gelcoat may be removed by light sanding and bufng. 4. p erManenTl Y M ooreD or D ockeD b oa Ts If permanently moored in salt water or fresh water , your boat will collect marine growth on its bottom. This will detract from the[...]

9.3 40 Outlaw ® S eCtiOn 9 • C are & r eFiniShing The fabric should be cleaned regularly before substances such as dirt, pollen, etc. are allowed to accumulate on and become embedded in the fabric. The fabric can be cleaned without being removed from the installation. Simply brush of f any loose dirt, particles, etc.; hose down and clean wit[...]

9.4 S eCtiOn 9 • C are & r eFiniShing 40 Outlaw ® T his P age i nTenTionall y l efT B lank[...]

i ndex 40 o uTla w ® i ndex A Accessories. See Options & Accessories Locations B Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems C Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certications CE (Common European) Mark iv Clearances 2.2 D Diving 1.10 Docking 2.1 E Electrical Systems Batteries 6.1 Breakers[...]

i ndex 40 o uTla w ® T his P age i nTenTionall y l efT B lank[...]