Breezaire RPX900D manual

INDUSTRIAL EVAPORATIVE AIR COOLERS RPX900D A d v anced natural cooling Assembly Instructions[...]

RPX ASSEMBLY INSTRUCTIONS 2 INDEX Description Page Index 2 Important Notice/ T ools required 3 Installing Fan Housing to T ank 1/5 5 Installing T op Channel 10 Sealing Fan Housing to T ank 1/2 1 1 Sealing Fan Housing to T ank Bottom 13 Prepare Motor and Controls 1/4 14 Fan Pulley Attachment 18 Fit and T ension V Belts 19 Fitting the W ater Pumps 20[...]

RPX ASSEMBLY INSTRUCTIONS 3 IMPORTANT NOTICE Tools Required The assembly of evaporative air conditioning units has the potential to create Occupational Health and Safety issues for those involved. Assemblers are advised to ensure they are familiar with relevant State and Federal legislation, such as Acts, Regulations, approved Codes of Practice and[...]

RPX ASSEMBLY INSTRUCTIONS 4 Tools Required cont. Screwdriver No3. Spanners 10 and 13mm Hex Key 4mm. Hex Key 5mm. Metal twist drill 5mm Metal twist drill 6.5mm Metal twist drill 12.5mm. Pliers.[...]

RPX ASSEMBLY INSTRUCTIONS 5 Select Base Frame and Tank Assembly for Down discharge model. Place supplied Template to top of Tank. Align holes with template bolts. Mark with text pen, inside edge of template. Installing Fan Housing to Tank. Step 1 of 5. Remove template, place 20 mm hole saw to 6mm hole and drill through. Total four. Drill 6 mm hole [...]

RPX ASSEMBLY INSTRUCTIONS 6 Installing Base Channels. Tank to accept square end of Fan Housing. Installing Fan Housing to Tank. Step 2 of 5. Place Base Channels on Base Frame Assembly. R/H Base Channel Part No 623160. L/H Base Channel Part No 627168. Base Frame Assembly. Align Base Channel holes with Base Frame holes. Note: Position of Base Channel[...]

RPX ASSEMBLY INSTRUCTIONS 7 Repeat process for other ends of Base Channels. At this stage do not fully tighten bolts. Refer to notes on Page 17. Installing Fan Housing to Tank. Step 3 of 5. Place Sealing Putty to Base Frame Assembly. Clear hole before fitting channel. Base Frame Assy. All holes and fasteners will need to be sealed to ensure there a[...]

RPX ASSEMBLY INSTRUCTIONS 8 Installing Fan Housing to Tank. Step 4 of 5. Align and lower bottom of fan housing to Tank cut out. Use lifting crane to raise Fan Housing and H-Frame Assembly over Base Frame Assembly. Secure Vertical Channel to Base Channel Note: 2 Bolts, 4 Washers and 2 Nuts per vertical Channel. H-Frame Vertical Channel. Base Channel[...]

RPX ASSEMBLY INSTRUCTIONS 9 Installing Fan Housing to Tank. Step 5 of 5. Secure Base Channel to Fan Housing. Fix two Screws between Fan Housing and Base Channel. Fit Spire Nut to end of Screws. Inside of Fan Housing. Note: The Spire Nut can be fitted when Fan Housing assembly is tilted. Refer to notes on Page 13. Repeat process for opposite side. S[...]

RPX ASSEMBLY INSTRUCTIONS 10 Installing Top Channel. Install Top/Bearing Channel to Vertical Channels. Part N/o 623139 Secure Channels. Tighten all bolts. Repeat process for other end. Repeat process for opposite side. BOL T NUT W ASHER M8x20 M8 8x19mm P/N0 628240 P/No 628288 P/No W AS163[...]

RPX ASSEMBLY INSTRUCTIONS 11 Apply a generous bead of silicone sealant along Fan Housing and Tank. Fan Housing Tank Place Flashing Angle to Fan Housing and Tank. Apply silicone sealant bead to Flashing Angle. Flashing Angle P/No 100152 Sealing Fan Housing to Tank. Step 1 of 2. SILICONE FAN HOUSING FLASHING ANGLE TANK Illustrated assembly view.[...]

RPX ASSEMBLY INSTRUCTIONS 12 Secure Flashing Angle to Fan Housing and Tank, with supplied screws: Total 10 places. Note: If end of fan housing bows inwards and cannot be easily fixed, a special clamp can be utilised to aid fixing. P49 has details to enable manufacture of clamp. Apply additional silicone to top and bottom edge of Flashing Angle. Che[...]

RPX ASSEMBLY INSTRUCTIONS 13 Use crane to tilt cooler. Silicone sealant between Fan Housing and Tank, apply thick bead to all four sides. Fit spire nut to ends of screws. Refer to notes on Page 9. Use crane and raise cooler to up right position. Sealing Fan Housing to Tank Bottom. SPIRE NUT - P/No F AS 115.[...]

RPX ASSEMBLY INSTRUCTIONS 14 Prepare Motor and Controls. Step 1 of 4. Securing Control Box panel to Motor Platform. Place Control Box and water pump assembly to motor platform. BOL T NUT W ASHER M6x20 M6 6x14mm P/N0 628226 P/No 628271 P/No W AS029 Place Motor Platform to a suitable work bench. Note: Control box mounting holes.[...]

RPX ASSEMBLY INSTRUCTIONS 15 Use crane and fit electric motor to platform, align holes and secure with supplied fasteners. Secure Motor to Platform. Repeat for all 4 motor mounting bolts. Ensure motor is square to Platform. Tighten all bolts. Prepare Motor and Controls. Step 2 of 4. BOL T NUT W ASHER M8x30 M8 8x19mm P/N0 628257 P/No 628288 P/No W A[...]

RPX ASSEMBLY INSTRUCTIONS 16 Feed seven wires from the electrcal control box wiring loom through the motor terminal cover opening. Attach all wires and secure motor terminal cover. Wire connection. For low speed connect. Wire , tag numbered 1 to U1 2t o V 1 3t o W 1 F or high speed connec t. Wire , tag numbered 4 to W2 5t o U 2 6t o V 2 C onnec t e[...]

RPX ASSEMBLY INSTRUCTIONS 17 The motor pulley attaches to the motor shaft via a T aper Lock Bush screwed to the P ulley . Do not fully tighten Bush locking screws now , Pulley may need to mo ve on shaft to align V-Belts. Motor Pulley Attachment Prepare Motor and Controls. Step 4 of 4. Secure Motor Platform to Base Channels. At this stage do not ful[...]

RPX ASSEMBLY INSTRUCTIONS 18 Fit 460 mm Aluminium Pulley to the fan shaft. Use suitable straight edge, align Fan Pulley to Motor Pulley. Align Fan Pulley and Motor Pulley. Tighten All screws. Allow shaft to extend approx 15mm passed pulley. Apply small amount Loctite 222 (not supplied) to Grub screws. Total 3 Grub screws. Lock Screws on Motor Pulle[...]

RPX ASSEMBLY INSTRUCTIONS 19 Use a suitable belt tension measuring tool, Set f or recommended belt tension. Deflec tion (cm) 1 F orce (Kg) 1.5/1.7 Apply tension to belts. If belt tension is not correct, loosen bolts and move Motor Assembly , re-tension and tighten bolts. Tighten all bolts. Repeat same for opposite side. Fit two A91 supplied belts. [...]

RPX ASSEMBLY INSTRUCTIONS 20 Use pump brackets as template drill 4 mm holes. Position the two pumps at the corner of the tank, nearest control box. Secure pumps with supplied screws. Ensure pumps leads are out of water. Secure pumps leads with supplied cable ties, P/No FAS 213. Fitting the Water Pumps. SCREW - Phlp . 5x19 mm P/No 9610013[...]

RPX ASSEMBLY INSTRUCTIONS 21 Connecting the water system. Connecting the W ater Inlet and Float Installing the Anti-V ortex panels. Connect water hoses to pumps. Restrictor Valve. Bleed Tap assembly, (see later notes p40). Secure with supplied fasteners. Repeat same for opposite side . Note: Align Centre of Anti-Vortex panel to fan housing. Remove [...]

RPX ASSEMBLY INSTRUCTIONS 22 Remove plastic protective film. Note: Hole location on corner pillar. Repeat for all corners of Base Frame. Corner Pillar. Plastic protective film. Rivet Corner Pillar to Base Frame. At this stage two rivets only, other rivets will be fitted, when cooler is squared, see notes Final Riveting P39. Corner Pillar Installati[...]

RPX ASSEMBLY INSTRUCTIONS 23 Align two tabs on Centre Rail to slots on Corner Pillar. One Rivet, for each end. Apply silicone to folded tag. Corner Pillar. Centre Rail. Repeat same for other end. Centre Rail Installation. RIVET 5X12 mm P/No F AS 032[...]

RPX ASSEMBLY INSTRUCTIONS 24 T op R ail Installation. Step 1 of 2. Note: Tab at each end of rail. Remove protective plastic cover. Rivet Universal Bracket to Top Rail. Universal Bracket P/No 626567. Fit Universal Bracket to Top Rail before fitting to Corner Pillar. Two Rivets. RIVET 5X12 mm P/No F AS 032[...]

RPX ASSEMBLY INSTRUCTIONS 25 Fit Top Rail to Corner Pillar. Repeat same for all T op Rails. Use suitable pliers twist Top Rail end tab inside Corner Pillar. This to ensure that assembly will not dislodge. Top Rail Installation. Step 2 of 2. T op R ail. Centre Rail. Ensure Top Rail is hard against Corner Pillar. Align one tab on Top Rail, to slots o[...]

RPX ASSEMBLY INSTRUCTIONS 26 Base F rame. Bottom Rail. Place Bottom Rail to inside edge of Base F rame and Rivet, to eight points. C ompleted Assembly T op , C entre and Bottom Rails. Repeat same for other three sides . Bottom Rail Installation. RIVET 5X12 mm P/No F AS 032[...]

RPX ASSEMBLY INSTRUCTIONS 27 Centre Pillar Installation Select Centre Pillar and slide through Centre Rail slot. Centre Rail. Centre Pillar. Bottom Rail. Slightly raise centre of Top Rail, until Centre Pillar end tab passes through slot. Do not fold tab. Ensure Centre Pillar end tab slots to Bottom Rail.[...]

RPX ASSEMBLY INSTRUCTIONS 28 Align holes on W ater Spreader to T op Rail and Rivet. Water Distributor Cap. W ater Spreaders . Repeat same for other three sides. W ater Spr eader Installation. RIVET 3.2X8 mm P/No F AS 300[...]

RPX ASSEMBLY INSTRUCTIONS 29 F it Distribution Cap to top of W ater Spreader . Note: P osition of Distribution Cap to W ater Spreader . Repeat same for all W ater Spreaders . Complete assembly of Water Spreaders and Distributor Cap. Repeat same for other three sides. No securing is required , ensure cap is tightly pressed in position. Distributor C[...]

RPX ASSEMBLY INSTRUCTIONS 30 Cooler is fitted with two Water Pumps. R/H side W ater Pump supply hose. Typical hose connection to Water Spreders Inlet. 8 places. L/H side W ater Pump supply hose. W ater Distribution C onnection. Step 1 of 2.[...]

RPX ASSEMBLY INSTRUCTIONS 31 Typical Hose Connection to Water Spreaders. D&T Models. Water Pump (2) Supply hose. Incorrect length Water supply hose. Hoses when fitted should not touch pads. Fit saddle to secure four way Distributor. Repeat same for All water supply Hoses. Water Distribution Connection. Step 2 of 2. CONNECT TO PUMP 1 1 2 CONNECT[...]

RPX ASSEMBLY INSTRUCTIONS 32 Select T Model Cabinet Top, place to suitable work frame. Apply small bead of Silicone along cut out inside line of rivet holes. Check alignment, for rivet clearance holes. Rivet Blanking Cover to Cab Top. Fit Cab Top Blanking Cover. Remove film from cut out. Installing Cab Top Blanking Cover. RIVET 5X12 mm P/No F AS 03[...]

RPX ASSEMBLY INSTRUCTIONS 33 Note: Position of Cabinet Top joined section. Place Cabinet Top onto Corner Pillars. Cabinet Top Installation. Step 1 of 2.[...]

RPX ASSEMBLY INSTRUCTIONS 34 Repeat same for all co rners. Remov e plastic protective co ver , from corners of Cabinet T op . Cabinet T op . At this stage two rivets only. Other rivets will be added when cooler is squared. See notes Final Riveting P39. Rivet Cabinet Top Corners. Cabinet Top Installation. Step 2 of 2. RIVET 5X12 mm P/No F AS 032[...]

RPX ASSEMBLY INSTRUCTIONS 35 Use Supplied Braces to diagonally square cooler. F i ta l l4B r a c e s If necessar y drill 5 mm hole Distance between hole centres 1868mm. to clear aligning holes. Squaring the Cooler f or Final Assembly.[...]

RPX ASSEMBLY INSTRUCTIONS 36 Repeat same for other side. Drill two 12.5mm holes through Top Channel and Cab Top. Drill one 6mm hole to centre Top Channel. Note: Use 12.5 and 6 mm holes on T op Channel as guide. T op Channel. Place plastic Washers between Cabinet Top and Top Channel. Place one Washers at each end. Note: Number of washers may vary, b[...]

RPX ASSEMBLY INSTRUCTIONS 37 Fit screw and washer, to centre hole of Top Channel, through to plastic washers and Top Channel. Use suitable pliers to hold Spire nut. Secure Cabinet T op. Repeat same for opposite side. Screw (air) driver . Pliers Note: Position of Spire Nut. . Cabinet T op Final Assembly. Step 2 of 3. SCREW - Phlp. W asher 6x14mm P/N[...]

RPX ASSEMBLY INSTRUCTIONS 38 When completed , remov e all squaring braces. Attach Lifting Eyenut to C o oler Repeat same for other three lifting Ey enuts. F it bolt and washer , thru 12.5 mm holes in T op Channel, through two plastic W ashers, C abinet T op and Ey enut. Secure and tighten. Fit washer under Eyenut. Cabinet T op Final Assembly. Step [...]

RPX ASSEMBLY INSTRUCTIONS 39 Fasten thru Cabinet Top Rail and Bracket. Repeat same for other three sides. Fit Nylon Washer between Cab Top and Universal Bracket. Universal Bracket. Nylon Washer. Cab Top Rivet the four Corner pillars at the Base Frame. If necessary drill 5mm to clear holes. Rivet to four Cabinet Top corners. Final Riveting RIVET 5X1[...]

RPX ASSEMBLY INSTRUCTIONS Place Bleed Sticker on Corner Pillar o ver hole Pass bleed tap valve through hole opening and fit rubber Grommet over valve body. Cable tie bleed hoses together . Fit Blank Grommet to other three holes. Installation of Bleed V alve. GROMMET BLANK P/No 626932 GROMMET BLEED V AL VE P/No 999236 40 Note: Apply some White Petro[...]

RPX ASSEMBLY INSTRUCTIONS 41 Clean and T est Cooler. C ompleted RPX 900D Step 1: Check that all fasteners are tightly secur ed, and all riveting is completed . Step 2: Remov e all plastic cov ering from panels. Step 3: V acuum clean inside tank. Step 4: Use cloth and suitable cleaning solution, wipe down inside and outside of cooler . Step 5: Set o[...]

RPX ASSEMBLY INSTRUCTIONS 42 W ashers par t numbers. W asher 14x25x1.5mm. SS P/No 802138 W asher13x44x2.5mm G/Bond P/No 608372 Nylon W asher P/No 629872 W asher 9x25x2.5mm G/Bond P/No 627984 W asher 6.5x50 x5mm Poly . P/No W AS 121 W asher 13x50x5mm Poly . P/No 608303 W asher 6x14x1.2mm. SS P/No W AS029 W asher 5.6x11x 0.8mm. SS P/No W AS031 W ashe[...]

RPX ASSEMBLY INSTRUCTIONS 43 Bolts and nuts par t numbers . P/No SCR433 P/No 628271 P/No 628288 Grub screw 5/16 BSW 19mm long . Nut M6 Nyloc SS. Nut M8 Nyloc SS. P/No 628257 P/No 608174 Bolt M8x30. SS. Bolt M12x30. SS. P/No 628240 Bolt M8x20. SS. P/No 628226 Bolt M6x20. SS. P/No 608358 Eyenut M12 Note: Stainless steel bolts and nuts are used in the[...]

RPX ASSEMBLY INSTRUCTIONS 44 Screws and riv ets par t numbers . P/No F AS032 Rivet 5x12mm Al. P/No F AS300 Rivet 3.2x8mm Al. P/No F AS204 Rivet 5x25mm Al. P/No 9610013 P/No SCR506 W afer Screw 25x4mm Phlp . P/No SCR507 Screw 19x5mm Phlp . SS. Screw 50x6mm Phlp . SS. P/No SCR 384 Screw 25x6mm Phlp . SS. P/No F AS118 Rivet 5x18mm Al.[...]

RPX ASSEMBLY INSTRUCTIONS 45 P anels par t numbers. Bottom Rail P/No 626789 T op R ail P/No 626482 Anti V or tex P/No 627229 Centre Rail P/No 626772 Corner Pillar P/No 626697 Universal Bracket P/No 626567[...]

RPX ASSEMBLY INSTRUCTIONS 46 P anels par t numbers, cont. Flashing Angle . P/No 100152 T op/Bearing Channel P/No 623139 Base Channel R/H P/No 623160 L/H P/No 627168 Motor Platf orm P/No 623184 W ater spreader P/No 506609 Centre Pillar P/No 627892[...]

RPX ASSEMBLY INSTRUCTIONS 47 P/No 822044. Bush T aper Lock.. P/No 111500 460mm Pulley . P/No 626987. 125 x2A Mtr Pulley . P/No 025101 Label Serial Number . P/No 111500 Label O/Load Instructions. P/No 998053. Label Bleed Control. P/No 999236 Grommet Bleed Valv e. P/No F AS213. Cable Tie 140mm. P/No 626932 Grommet Blank. M isc. par t numbers.[...]

RPX ASSEMBLY INSTRUCTIONS 48 M isc. par t numbers, cont. P/No 609737. Over flow Assy . P/No 626680 2 Speed switch Assy . P/No 200103 Mounting block. P/No MIS508. Silicone Sealant. Down Discharge T emplate cutout. Diagonally square braces . Distance between pin centr es 1868mm. P/No Vba91. A Section V Belts.[...]

RPX ASSEMBLY INSTRUCTIONS 49 Special jig to assist when securing Flashing Angle to Fan Housing. Place tool to centre of cooler, lever upwards to push inside of fan housing to flashing angle. Note: Cooler must be on pallet[...]

50 FAN HOUSING AND 'H' FRAME ASSEMBLY. RESERVOIR, BASE FRAME AND ACCESSORIES. RPX 900 'D' KIT.[...]

51 PADS ASSEMBLY. HARDWARE KIT 9655147. CABINET TOP 'D' ASSEMBLY. RPX 900 'D' KIT.[...]

RPX PALLET SPECIFICATIONS 52 REV. DESCRIPTION ECN DATE DRN APP REVISIONS C 3 Self drilling screws added to centre slats 1046 24/03/2004 RJK DP B Redrawn to curent specifications NA 4/12/98 RJK A Production Release NA 10/8/95 DP C L 90 45 GENERAL TOLERANCE SUPPLIER MATERIAL LINEAR ± 0.5mm ALL DI MENS IONS S HOWN ARE OUTS IDE A ND IN MILLIM ETR ES U[...]

RPX 900D EXPLODED VIEW 53 62 59 19 20 18 34 28 50 48 42 40 41 17 55 57 60 56 26 25 23 27 24 52 53 54 44 31 30 47 35 32 33 6 1 2 46 7 29 8 16 63 11 9 10 15 14 13 12 49 51 20 38 37 36 61 58 39 16 Pad -Small Celdek 597Wx585H x60D 9 626727 100121 623993 855288 627854 623948 ITEM NO. 2 1 6 8 7 Reservo i r-P o l y DESCRIPT P / N ION voir ssy - uppo C Lab[...]

54 Wi FA N LO C Lo / Hi change without notice. Please consult with your dealer to confirm the specifications of the model selected. Manufacturers and Designers of Technically Advanced Quali ty Heating and Cooling Products...........Sept 2005 Wiring Diagram - Two Speed Three Phase. 12 3 4 5 6 GR E Y FA N H I PU M P GR E Y GR E Y GR E Y GR E Y GR E Y[...]