Emerson Process Management FGR09CSU manual

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 C ontrol Wave EFM ControlWave EFM (Electronic Flow Meter)[...]

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference. These instructions may not cover [...]

WARRANTY A. Bristol warrants that goods described he rein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing. B. Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for [...]

How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optima l lead time. Completing the form is very important since the information permits th[...]

Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficien tly process your return. Co mpletion is req u ired to receive optimal lead time. Lack of info rmation may result in increased lead tim es.) Date___________________ RA #___________________SH_ Line No._________[...]

Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a well-trained staff is essential to your operation. Bri[...]

A Few Words About Bristol Inc. For over 100 years, Bristol ® has been providing innovative solutions for the measurement and control industry. Our product lines rang e from simple analog chart recorders, to sophisticated digital remote pr ocess controllers and flow computers, all the way to turnkey SCADA systems. Over the years, we have beco me a [...]

For technical questions regarding ACCOL products, OpenBSI Utilities , UOI and all other software except for Control Wave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsupport@bristolbabcock.com The Application Support Grou[...]

CI-Control Wave EFM - Installation Forward CI-ControlWave EFM Control Wave EFM Electronic Flow Meter INSTALLATION FORWARD NOTE for all Control Wave EFM Inst allers: READ THIS SECTION FIRST! This manual has been designed for the following audience: • Customer Site Engineers, who must plan for the installation and implementation of the C ontrol Wav[...]

CI-ControlWave EFM Contents / 0 - 1 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - Control Wave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION ........................................................................................... 1-1 1.2 Control Wave PROGRAMMING ENVIRONMENT ..............[...]

0 - 2 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - Control Wave EFM INTRODUCTION (Continued) 1.5.3.2 Daily Historical Data Log ............................................................................................ 1- 24 1.5.3.3 Periodic Historical Da[...]

CI-ControlWave EFM Contents / 0 - 3 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.3.1.1 Connection to the Multivariable Transducer (MVT) .................................................. 2-10 2.3.1.2 Process Pipeline Connection (Meter Runs wit[...]

0 - 4 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.4.2.3 Remote Upgrade of Control Wave EFM Firmware ................................................... 2-58 2.4.3 Operation of the Mode Switch.....................[...]

CI-ControlWave EFM Contents / 0 - 5 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 4 - SPECIFICATIONS (Continued) 4.3.3 Power Supply External Power Monitor Specs. ............................................................ 4-3 4.3.4 System Controller Module Connectors ......................[...]

0 - 6 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) Expansion Comm. Module Piggy-back Mo dem/Radio OEM Manuals (Continued) Internal FreeWave Radio (wired to Polyphaser) - Spread Spectrum Data Transceiver FreeWave Spread Spectrum Wirel[...]

CI-ControlWave EFM Contents / 0 - 7 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) External Modem/Radio OEM Manuals (Continued) MDS i NET 900 Ethernet Radio MDS i NET 900 Wireless IP/Ethernet Transceiver – User Guide = MDS 05-2806A01, Rev. D, Aug. 2003 (PDF = 280[...]

CI-ControlWave EFM Introduction / 1-1 Section 1 Control Wave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION Control Wave EFM electronic flow meters measure differential pressure, static pressure and temperature for a single run and compute flow for both volume and energy. In addition to operation in an unprotected outdoor environment, the Control Wave EF[...]

1-2 / Introduction CI-ControlWave EFM generated on the CPU Module (derived from the regulated 3.3Vdc logic power). In addition to Idle and Watchdog LEDs, there are six status LEDs located on the SCM that will display run time status information. Figure 1-1 - Control Wave EFM Enclosure (with 25-Button Display/Keypad Assembly)(Shown with Circular Loc[...]

CI-ControlWave EFM Introduction / 1-3 Figure 1-2A - 4-Slot Control Wave EFM (Internal View) Component Identification Diagram (Shown with D-Type Local Port)[...]

1-4 / Introduction CI-ControlWave EFM Figure 1-2B - 8-Slot Control Wave EFM (Internal View) Component Identification Diagram (Shown with Circular Local Port)[...]

CI-ControlWave EFM Introduction / 1-5 Figure 1-3 - 8/4-Slot Control Wave EFM (Electronic Flow Meter) Base Assemblies (The 4-Slot Chassis is shown wi th ECM Modules in Slots 3 & 4) 1.2 Control Wave PROGRAMMING ENVIRONMENT The Control Wave programming environment uses indu stry-standard tools and protocols to provide a flexible, adaptable approac[...]

1-6 / Introduction CI-ControlWave EFM Control Wave EFM units provide an ideal platform for remote site automation, measurement, and data management in the oil and gas industry. The control strategy file created and download ed into the controller is referred to as a Control Wave project . The Control Wave EFM ships from Bristol Babcock with a stand[...]

CI-ControlWave EFM Introduction / 1-7 function blocks accomplish various tasks comm on to most user applications including alarming, historical data storage, as well as process control algorithms such as PID control. • The OPC Server ( O bject Linking and Embedding (OLE) for P rocess C ontrol) allows real-time data access to any OPC [Object Linki[...]

1-8 / Introduction CI-ControlWave EFM 1.3.1 Enclosure Control Wave EFMs are housed in a standard Hoffman® Enclosure. External dimensions (excluding added hardware and Cover Latches ) are approximately 14.56” high, by 12.97” wide, by 8.31” deep. When present, the Multivar iable Transducer adds 2.89” to the height of the unit. The enclosure [...]

CI-ControlWave EFM Introduction / 1-9 Backup Battery Jumper JP1 (on the Battery Back up Board) from position 1 to 2 and then storing it on either pin. If the Real-time clock looses its battery backup a ControlWave Designer system variable bit (_QUEST_DATE) is set. This bit can be used to post a message or alarm to the PC (see the ‘Sys tems Variab[...]

1-10 / Introduction CI-ControlWave EFM 1.3.2.1 CPU Module Connectors The CPU Modules contain up to seven connectors that function as follows (see Table 1-1): Table 1-1 - CPU Board Connector Summary Ref. # Pins Function Notes P1 76-Pin Factory Debug Not user accessible P2 36-pin Card Edge Backplane I/O Bus Intf. see Figure 2-9 P3 44-pin Card Edge Ba[...]

CI-ControlWave EFM Introduction / 1-11 memory is 32-bits wide. System Firmware and the Boot Project are stored here. No hardware write protection is provided for the FLASH array. System Memory (SRAM) The base version of the CPU Module has 2M bytes of soldered-down static RAM, im- plemented with two 512K x 16 asynchronous S RAMs that are configured [...]

1-12 / Introduction CI-ControlWave EFM Table 1-3 - Assignment of CPU Bd. Switch SW1 Force Recovery Mode Switch Function Setting SW1-3 Force Recovery Mode ON = Force recovery mode (via CW Console) OFF = Recovery mode disabled Table 1-4 - Assignment of CPU Module Switch SW3 COM3 - Loopback & Termination Control Switch RS-485 Function Setting SW3-[...]

CI-ControlWave EFM Introduction / 1-13 The power supply operates from +4.5/+4.9 to +16Vdc or +9.6/10.3 to +16Vdc with the nominal input supply configuration (+6V or +12V ) user configured via on-board jumpers. A supervisory circuit monitors the incoming po wer and the supply voltages. The isolated supplies are shut down when the incoming vo ltage d[...]

1-14 / Introduction CI-ControlWave EFM 1.3.3.1 SCM Mode Switch SCM Module’s Mode Switch (SW1), is a 2-positi on piano type DIP-Switch that is utilized for recovery mode and core updump operations (see Sections 2.4.3 and 3.6) 1.3.3.2 SCM Board Fuse The SCM is fused to protect the entire system. 5x20mm Slow Blow Fuse F1 is rated at 1A. 1.3.3.3 SCM [...]

CI-ControlWave EFM Introduction / 1-15 1.3.4 ControlWave EFM Backplanes 4-Slot or 8-Slot Control Wave EFM Backplanes provide for the electrical interconnection of the System Controller Module (SCM), CPU Module, Expansion Communication Modules (ECOMs) and/or I/O Modules. One or two Ex pansion Comm. Modules may be substituted for I/O Modules in Backp[...]

1-16 / Introduction CI-ControlWave EFM The unit’s Base Assembly Chassis is mounted to the Fabrication Panel inside the Hoffman Enclosure. Control Wave EFM Chassis’ contain a Ground Lug that accommodates up to a #4 AWG Ground Wire. Grounding the unit is accomplished by connecting a ground wire between the Ground Lug and a known good Earth Ground[...]

CI-ControlWave EFM Introduction / 1-17 1.3.6.1 Non-isolated Analog I/O & Analog Input Modules (also see Section 2.3.4.5) Control Wave EFM AI/O Modules provide 6 Analog Inputs and optionally 2 Analog Outputs. All Analog Inputs are externally so urced, single-ended and individually Jumper configurable for either 4-20mA or 1-5Vdc. Anal og Outputs [...]

1-18 / Introduction CI-ControlWave EFM Figure 1-9 - Control Wave EFM Communications Module 1.3.8 Internal Mounting Brackets Internal mounting brackets that support th e various system components, such as the Battery, Control Wave EFM Base Assembly, etc., are mount ed on the ‘Fabrication Panel,’ which in turn is secured to the inner rear wall of[...]

CI-ControlWave EFM Introduction / 1-19 modem will mount via a Radio/Modem Mountin g Bracket (beneath the Battery Mounting Bracket on units equipped with a 4-Slot Chassis).. 1.3.9 Multivariable Transducer The Multivariable Transducer (MVT) pressure assembly is connected to the process manifold either directly or by tubing. In th e body of the transd[...]

1-20 / Introduction CI-ControlWave EFM Figure 1-11 - Digital To Relay I/O Board 1.3.12 21V Power Supply Option The 21V Power Supply is a continuous mode boos t switching type power supply. It is based upon a low power, low noise circuit that produces 21 Volts from a 12V input. Power shutdown is not an option with this unit since it employs a Boost [...]

CI-ControlWave EFM Introduction / 1-21 Solar panels mount to a 2" pipe and can be swiveled for optimum alignment with the sun and their tilt angle is adjustable for maximum performance to accommodate the latitude of the installation site. Solar panel wires enter the unit through a liquid tight conduit fitting on the bottom of the enclosure. In[...]

1-22 / Introduction CI-ControlWave EFM • AGA7 with selectable AGA8 Gross or AGA8 Detail • Auto Adjust AGA7/NX-19 • Auto Adjust AGA7 with selectable AGA8 Gross or AGA8 Detail • Includes run switching • Includes an auto-selector, PID flow/pressure control algorithm per run or per station • Interfaces to a chromatograph and provides energy[...]

CI-ControlWave EFM Introduction / 1-23 totals, and archive averages. The user can select AGA3/NX-19 (1985), AGA3/AGA8, AGA7/NX-19 or AGA7/AGA8. 1.5.2.1 Flow Rate and Flow Time Calculations (AGA3) For orifice flow measurement, the differential pressure value is compared to a flow cutoff value every second. If the differential pressure is less than t[...]

1-24 / Introduction CI-ControlWave EFM or an external MVT, the user selects th e downstream tap location during MVT configuration, the MVT firmware changes the si gn of the differential pressure to provide a positive DP value. 1.5.3 Archives The Control Wave EFM stores two distinct types of archive data. The first type is Audit Trail data, which is[...]

CI-ControlWave EFM Introduction / 1-25 The following items are stored in the Daily Data Log. • Corrected Volume • Uncorrected Volume • Accumulated Energy • Average Static Pressure • Average Temperature • Average Differential Pressure • Average Specific Gravity • Average Heating Value • Flow Time • Uncorrected Count Each log entr[...]

1-26 / Introduction CI-ControlWave EFM 1.5.5 Communications A Control Wave EFM can be configured as a Master or Slave node on either a MODBUS network or a BSAP network. Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd. J3, PC/AT 9-Pin Male D-Sub - RS-23[...]

CI-ControlWave EFM Introduction / 1-27 slave transmit and receive data on opposite lines ; all slaves (from the first to the "nth") are paralleled (daisy chained) across the same lines . The master node should be wired to one end of the RS-485 cable run. A 24-gauge paired conductor cable, such as Belden 9843 should be used. Note: Only hal[...]

1-28 / Introduction CI-ControlWave EFM 1.5.6.2 Pulse Output for External Totalizer or Sampler When the Control Wave EFM is configured to provide a pulse output based on volume, the operator provides a control volume and puls e duration. After each calculation cycle, an internal volume accumulator is compared to the control volume. If the accumulato[...]

CI-ControlWave EFM Product Features & Overview / 1A-1 Section 1A PRODUCT FEATURES & OVERVIEW 1A.1 PRODUCT OVERVIEW Control Wave  products have been designed and inte grated as a highly adaptable, high performance Distributed Open Controller fam ily with exceptional networking capability that provides a complete Process Automation Managem[...]

1A-2 / Product Features & Overview CI-ControlWave EFM  Full user programming environment, Control Wave Designer with ACCOL III, is available for modification of existing loads as well as creation of custom loads  Full suite of function blocks for flow calcul ations, audit trail, historical archive/data management, communication, and proce[...]

CI-ControlWave EFM Product Features & Overview / 1A-3 Briefly, this library includes function blocks for:  Average, Compare, Totalize  Scheduling & Sequencing  PID & Lead/Lag  AGA gas flow and liquids calculations  File handling In addition, Control Wave ensures data integrity, in the event of a communication interruption[...]

1A-4 / Product Features & Overview CI-ControlWave EFM other client applications communicate with the Bristol networks. OpenBSI supports both serial BSAP protocol and Ethernet Internet Protocol communication to Control Wave and Network 3000 RTUs and controllers. 1A.3.2 OpenBSI Utilities Above this communication layer are a group of applications [...]

CI-ControlWave EFM Product Features & Overview / 1A-5 1A.3.3.1 ActiveX Controls  Security - 56-bit encryption - allows the user to sign on to the RTU  Signal Value - displays signal values in various formats  Comm. Statistics - works with a standard pa ge that displays the RTU’s communication statistics  Configuration Info - works[...]

1A-6 / Product Features & Overview CI-ControlWave EFM class hardware and software with confidence in their interoperability. Our OpenBSI OPC Server was among the first to comply with the OPC Foundation alarm and event server specification.  OPC Data Access 1.0a & 2.0 compatible  Windows NT, 2000 & XP  Compatible with both Contr[...]

CI-ControlWave EFM Product Features & Overview / 1A-7  Global time-synchronization  Time-stamped Alarm reporting  Historical archive data transfer  Audit file transfer  On-line program editing  Diagnostics  Communication statistics 1A.4.1.2 Modbus Protocol Modbus - Modbus is often considered a de-fa cto standard protocol be[...]

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CI-ControlWave EFM Installation & Operation / 2-1 Section 2 INSTALLATION & OPERATION 2.1 INSTALLATION IN HAZARDOUS AREAS Each Control Wave EFM electronic flow meter is furnishe d in a housing designed to meet the NEMA Type 3 specifications and to operat e in a Class I, Division 2, Groups C & D environment with a nonincendive rating (see[...]

2-2 / Installation & Operation CI-ControlWave EFM Figure 2-1B - 8-Slot Control Wave EFM (Shown with MDS - Transnet Radio & Circular Local Port)[...]

CI-ControlWave EFM Installation & Operation / 2-3 Each Control Wave EFM Base Assembly (4/8-Slot) is housed in an open-faced Gold Irridite coated Aluminum Chassis assembly. Keyed cutouts in rear wall of the Control Wave EFM Base Assembly are provided for Wall or Panel mounting arrangements. The Control Wave EFM Base Assembly is mounted to the Fa[...]

2-4 / Installation & Operation CI-ControlWave EFM Control Wave EFM Modules that comprise the system are housed in a base assembly consisting of an open faced Gold Irridite coat ed Aluminum Chassis equipped with either a 4-Slot or 8-Slot Backplane. Dimensional drawin gs of the Base Assemblies are provided at the end of Chapter 4. 2.2 SITE LOCATI[...]

CI-ControlWave EFM Installation & Operation / 2-5 1. Remove the unit from its carton and install it at the assigned work site (see Section 2.3.1). Dimensions are provided in Section 4.6 of this manual. 2. Remove the SCM Module and after configuring its jumpers, install it into Control- Wave EFM Base Assembly, chassis slot 1, i.e., the first slo[...]

2-6 / Installation & Operation CI-ControlWave EFM Step 3. Establish Communications using either LocalView or NetView, and Run the Flash Configuration Utility Communications must be established with the Control Wave EFM using either LocalView or NetView. The Control Wave EFM ships from the factory with a default Flash configuration. Most users w[...]

CI-ControlWave EFM Installation & Operation / 2-7 Once the program has been created, it is assi gned to an executable task. The entire project is then saved and compiled. NOTE: From this point on, the order of steps may be varied, somewhat, depending upon the requirements of the user's application. NOTE: If you modify the standard EFM prog[...]

2-8 / Installation & Operation CI-ControlWave EFM 2.3.1 Mounting the Control Wave EFM Enclosure When mounting one of these units, it is to be positioned in accordance with the following restrictions: - The unit is to be positioned vertically with the Multivariable Transducer (MVT) at its base and is to be mounted to a wall or a verti cal 2” p[...]

CI-ControlWave EFM Installation & Operation / 2-9 - There should be clearance for the optional Solar Panel (if required) (the Solar Panel may be mounted to the same 2” pipe that secures the unit. - Power wiring should not be installed until the unit has been mounted and grounded at a designated work site. - I/O wiring, external power wiring, [...]

2-10 / Installation & Operation CI-ControlWave EFM 2.3.1.1 Connection to the Multivariable Transducer (MVT) One Multivariable Transducer (MVT) is provided with each Control Wave EFM and is secured to the bottom of the enclosure. Figure 2-5 details MVT process flange and optional manifold block connector mounting dimensions. The MVT provides con[...]

CI-ControlWave EFM Installation & Operation / 2-11 Optional Process Manifold Blocks: Process manifold blocks may be installed on the transmitter to permit the use of connector a ssemblies having different connection centers. The manifold blocks, which are oval in appe arance, mate with the transmitter's process flange. The blocks may be in[...]

2-12 / Installation & Operation CI-ControlWave EFM by cathodic protection or other EMF on the pipeline. Control Wave EFM s may be mounted directly on the pipeline (see Figure 2-6) or remo tely on a vertical stand-alone two-inch pipe (see Figure 2-7). It is recommended that isol ation fitting always be used in remotely mounted meter systems. An [...]

CI-ControlWave EFM Installation & Operation / 2-13 heating (e.g., with a rose-bud torch) it electri cally insulates and increases the strength of the pipe stand. See Bristol Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Manifolds. 2.3.2 System Controller Module (SCM) Configuration System Controller Module’ ([...]

2-14 / Installation & Operation CI-ControlWave EFM For safety reasons and to prevent accidental damage to a user supplied external bulk DC Power Supply, it is recommended that plugg able Terminal Block connector TB1 be discon- nected from the SCM until the entire unit has been wired, and hardware configured. Sections 2.3.9.1 & 2.3.9.2 provi[...]

CI-ControlWave EFM Installation & Operation / 2-15 SW2-3 set OFF forces the use of Soft Switches as set per factory default (see Section 2.4.4). For use of user defined Soft Switches, SW2-3 must be set to the ON position. Note: If both SW2-3 and SW2-8 are set OFF (closed), all communication ports will be set to 9600 bps operation (8-bits, no pa[...]

2-16 / Installation & Operation CI-ControlWave EFM Table 2-3 - CPU Bd. Switch SW1 - Force Recovery Mode/Battery Enable Switch Function Setting - (OFF = Factory Default) SW1-3 Force Recovery Mode ON = Force recovery mode (via CW Console) OFF = Recovery mode disabled Note: SW1-1, SW1-2 and SW1-4 are not used. 2.3.3.2 Communication Ports A Control[...]

CI-ControlWave EFM Installation & Operation / 2-17 Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd. J3, PC/AT 9-Pin Ma le D-Sub - RS-232 - connected to Local Port COM2 - Port 2: CPU Bd. J4, PC/AT 9-Pin Male D-Sub - RS-232 - supports External Radio [...]

2-18 / Installation & Operation CI-ControlWave EFM Expansion Communications Module 1: Resides in Base Chassis Backplane Slot #3 COM4 - Port 1: ECOM Bd. J1, PC/AT 9-Pin Male D-Sub - RS-232 COM5 - Port 2: ECOM Bd. J2, PC/AT 9-Pin Male D-Sub - RS-485 Expansion Communications Module 2: Resides in Base Chassis Backplane Slot #4 COM8 - Port 1: ECOM B[...]

CI-ControlWave EFM Installation & Operation / 2-19 Figure 2-12 - Communication Port RS-232 Cable Wiring Diagram[...]

2-20 / Installation & Operation CI-ControlWave EFM Table 2-4A - RS-232 Ports (1/2/4/8) and RS-485 Ports (3/5/9) Pin Assignments Pin # Signal RS-232 Description: RS-232 Signals Signal RS-485 Description: RS-485 Signals 1 DCD Data Carrier Detect Input N/A 2 RXD Receive Data Input RXD- Receive Data - Input 3 TXD Transmit Data Output TXD- Transmit [...]

CI-ControlWave EFM Installation & Operation / 2-21 Figure 2-13B - PC Connected to Control Wave EFM via Circular Local Port Bristol Cable Part Number 395402-01-8 = 10 Foot Comm. Cable Bristol Cable Part Number 395402-02-6 = 25 Foot Comm. Cable RS-485 Ports Control Wave EFM can use an RS-485 communication port for local network com- munications t[...]

2-22 / Installation & Operation CI-ControlWave EFM by configuring CPU Bd. Switch SW3 and/or ECOM Switch SW1 (COM6/COM9) so that the 100-Ohm termination resistors and biasing networ ks are installed at the end nodes and are removed at all other nodes on the network (see Table 2-6). Table 2-5 - RS-485 Network Connections (see Table 2-4A Control W[...]

CI-ControlWave EFM Installation & Operation / 2-23 Installation steps 1 through 3 below support user installation and configuration of a Spread Spectrum Modem. 1. Mount the radio (Spread Spectrum Modem) on to the Expansion Comm. Module. Remove the nut and washer from the internal coaxial RF cable supplied with the ECOM Module. Remove the plug f[...]

2-24 / Installation & Operation CI-ControlWave EFM Figure 2-14 - Expansion Comm. Module Radio/Modem Installation Diagram[...]

CI-ControlWave EFM Installation & Operation / 2-25 Modems are supplied in kit form with all the hardware required for user installation onto an Expansion Communications Module. Figure 2-14 shows the modem mounted on the Expansion Comm. Module. Modems are user installed onto the ECOM Module (see Figure 2-14) and their associated Ports are setup [...]

2-26 / Installation & Operation CI-ControlWave EFM Complies with Part 68 FCC Rules. Contains device with FCC Regi stration Number: AU7-USA-25814-M5-E Ringer Equivalence Number (REN): 0.3B Note: The sum of all the RENs on your telephone lines should be less than five in order to assure proper service from the telephone company. In some cases, a [...]

CI-ControlWave EFM Installation & Operation / 2-27 Figure 2-16 - Wiring for Phone Cord Connector 2.3.3.6 Radio Ready and External (Case Mounted) Modem or Radio A wide selection of modems and radios are offered. The Control Wave EFM is factory shipped with a user selected radio or modem installed within the enclosure (beneath the Battery Mountin[...]

2-28 / Installation & Operation CI-ControlWave EFM removable Terminal Block connectors and field devices (see Figure 2-18). Use AWG 14 or smaller wire, (consult with th e field device manufacturer for recom- mendations). Leave some slack and plan fo r wire routing, identification, main- tenance, etc. The bundled wires are to be ro uted in/out t[...]

CI-ControlWave EFM Installation & Operation / 2-29 6. Using a PC equipped with ‘ Control Wave Designer’ and ‘OpenBSI’ software, con- figure the Control Wave EFM to accept the new I/O Module (and any other modules that have been added or removed) and then download the application load into the Control Wave EFM CPU’s System FLASH and/or[...]

2-30 / Installation & Operation CI-ControlWave EFM 2.3.4.2 I/O Wire Connections Control Wave EFM electronic flow computers utilize compression-type terminals that accommodate up to #14 AWG wire. A connection is made by inserting the wire’s bared end (1/4” max) into the clamp beneath the screw and securing the screw. The wire should be inser[...]

CI-ControlWave EFM Installation & Operation / 2-31 Figure 2-19 - Non-Isolated DI/O Module Configuration Diagram 2.3.4.5 Non-isolated Analog Inpu t/Output & Analog Input Modules (see Figure 2-20) Analog Input/Output Modules support six 4-20m A or 1-5 Vdc single ended analog inputs and optionally, two independently configurabl e 4-20mA or 1-5[...]

2-32 / Installation & Operation CI-ControlWave EFM Each AI signal is channeled through signal co nditioning circuitry (that provides a 2 Hertz low pass filter), a transorb for surge suppression, multiplexer, and an A to D Converter (ADC). Figure 2-20 - Non-isolated AI/O & AI Module Configuration Diagram[...]

CI-ControlWave EFM Installation & Operation / 2-33 The Analog Output circuit consists of a 12-bit resolution Digital to Analog Converter (DAC), a V to I circuit, and a V to V circuit. The 12- bit DAC dives the V to I circuitry. A scaling circuit within the V to I circuit drives the V to V circuitry. V to I and V to V circuitry are powered by an[...]

2-34 / Installation & Operation CI-ControlWave EFM Modules consists of a High Speed Counter PCB with two 10-point Terminal Block Assemblies (for local termination), 14 Configur ation Jumpers, an LED Board with 4 Status LEDs (one for each point) and a Cover Assembly. The HSC Board mates with the Backplane PCB via a 36-pin gold plated card edge c[...]

CI-ControlWave EFM Installation & Operation / 2-35 signals, or relay contacts. A serial EEPROM contains HSC Board serialization data. Each input of the HSCI Module is configured as a 16-bit high-speed counter. 2.3.4.6.1 High Speed Counter Configurations HSC Modules provide a total of 4 HSC inputs with surge protection. HSC Module Con- figuratio[...]

2-36 / Installation & Operation CI-ControlWave EFM Figure 2-22 - Mixed I/O Module Wiring Diagram Mixed I/O Modules optionally support one exte rnally powered (VEXT = 11 to 30Vdc) analog output. AO Circuitry consists of a 12-bit reso lution Digital to Analog Converter (DAC), a V to I circuit, and a V to V circuit. The 12-bit DAC drives the V to [...]

CI-ControlWave EFM Installation & Operation / 2-37 Figure 2-23 - Non Isolated Mixed I/O Module Configuration Diagram 2.3.4.7.1 Mixed I/O Module Configurations Mixed I/O Module Configuration Jumpers W1 through W28 must be set per Table 2-11. Table 2-11 - Non Isolated Mixed I/O Module Jumper Assignments Jumper Purpose Notes W1* Configures optiona[...]

2-38 / Installation & Operation CI-ControlWave EFM Table 2-11 - Non Isolated Mixed I/O Module Jumper Assignments (Continued) Jumper Purpose Notes W23 - W26 Configures AI1 through AI4 (respectively) Pins 1-2 installed = 4-20mA AI (250 ohm resistor in) Pins 2-3 installed = 1-5V AI W27 AO Voltage Selection Set W27 Pins 2-3 ALWAYS Pins 1-2 installe[...]

CI-ControlWave EFM Installation & Operation / 2-39 Figure 2-25 - RTD Probe Installation/Removal Diagram 2.3.6 21V Power Supply Option 21V Power Supplies are mainly used in co njunction with Temperature and Pressure Transmitters which require a higher than +12V but lower than +21.4V ( ± .8V) input supply to operate (such as Series 3508 Transmit[...]

2-40 / Installation & Operation CI-ControlWave EFM Table 2-13 - 21V Power Supply Board Terminal Designations 21VPS TB# 21VPS TB NAME CONNECTION to PDB. CONNECTION to XMTR. TB1-1 +12VIN TB3-1 N/A TB1-2 12VGND TB3-2 N/A TB1-3 CHASSISGND N/A N/A TB2-1 +21V N/A XMTR1+ TB2-2 21VGND N/A XMTR1- TB2-3 +21V N/A XMTR2+ TB2-4 21VGND N/A XMTR2- 2.3.7 Digit[...]

CI-ControlWave EFM Installation & Operation / 2-41 The commons associated with each form C Relay (R0COM and R1COM) have the option of being tied to the Control Wave EFM Power Ground or to a floating Ground. Jumper W1 is associated with Outputs R0A and R0B and W2 is associated with outputs R1A and R1B. When Jumper W1 is installed the common (C) [...]

2-42 / Installation & Operation CI-ControlWave EFM Figure 2-28 - Digital to Relay I/O Board Wiring Diagram 2.3.8 Connection to a Model 3808 Transmitter A Model 3808 Transmitter (Digital) can be interfaced to a Control Wave EFM via either an RS-232 or an RS-485 communication scheme. Communication schemes and cable lengths are determined the type[...]

CI-ControlWave EFM Installation & Operation / 2-43 Note: For Loopback & Termination Control: Use SW3 on CPU Module to configure COM3. Use SW1 on ECOM Module to configure COM5 or COM9. Figure 2-30 - Model 3808 Transmitter to Control Wave EFM RS-485 Comm. Cable Figure 2-31 - Control Wave EFM to 3808s - RS-485 Network Diagram[...]

2-44 / Installation & Operation CI-ControlWave EFM Figures 2-29 and 2-30 detail the RS-232 and RS-485 wiring connections required between the Control Wave EFM and the Model 3808 Transmitter. Up to eight (8) Model 3808 Tran smitters can be connected to a Control Wave EFM via a half duplex RS-485 Network. An illustration of this network is provid[...]

CI-ControlWave EFM Installation & Operation / 2-45 Power Distribution Boards are provided with six (6) Terminal Connector Blocks that function as follows: TB1 - Primary Power Input: (three-conductor) (from user supplied bulk power source) TB1-1 = Power+ (Pos. input) TB1-2 = Power– (Neg. input) TB1-3 = Chassis (GND) TB2 - Main Power Output 1: [...]

2-46 / Installation & Operation CI-ControlWave EFM Bulk +6/12Vdc Supply Current = CPU* + Sum of all ECOM Modules, I/O Modules, optional Boards & Optional External Modem/Radio This summation will accommodate steady stat e current draw. Table 2-16 provides detailed steady state power current requirements for each Control Wave EFM Base Assembl[...]

CI-ControlWave EFM Installation & Operation / 2-47 2.3.9.3 Mounting an Optional Solar Panel Solar Panels (used to charge the rechargeable lead acid batteries) are to be mounted to a 2” to 2-3/8” pipe as illustrated in Figure 2-35. Muffler (Pipe) Clamps, utilized for this purpose, are secured via four 1/4-20 nuts and washers. 2-3/8 U-Clamp A[...]

2-48 / Installation & Operation CI-ControlWave EFM 2.3.9.3.2 Tilt Angle 30/40 Watt Solar Panel Systems (see Figure 2- 35) have adjustable tilt angles. Table 2-17 shows the angle (from horizontal) at which the Solar Panel should be installed in order to maximize annual energy output. At most latitude s, performance can be improved by less of an [...]

CI-ControlWave EFM Installation & Operation / 2-49 1. Remove connector TB1 from the System Control Module (SCM) and remove the Battery/Power Harness from the Batte ry Charger/Power Manager Board. 2. Remove the Lead-acid Battery from its shipping carton. 3. Install the Lead-acid Battery (on end) as illustrated in Figure 2-36. Note: Make sure the[...]

2-50 / Installation & Operation CI-ControlWave EFM NOTE: If the Battery or is removed when power is off the contents of SRAM (on the CPU Module) will not be retained. Once a Battery has been removed, don’t install a replacement Battery for at least one minute unless SW2-5 on the CPU has been set OFF. 2.3.11 Installation of a Bezel Assembly (s[...]

CI-ControlWave EFM Installation & Operation / 2-51 2.4 OPERATIONAL DETAILS Control Wave EFM electronic flow computers are shippe d from the factory with firmware that allows the unit to be configured in conjunction with an IEC 61131, application program. This section provides information as follows: - Steps required to download the application [...]

2-52 / Installation & Operation CI-ControlWave EFM Upgrade of system firmware via LocalView FLASH Mode requires OpenBSI 5.1 (or newer). If you have an older version of OpenBSI, FLASH upgrades are to be performed via HyperTerminal. You will need a binary (*.BIN) sy stem firmware file, and that file should be defined in the Flash Master File (FLA[...]

CI-ControlWave EFM Installation & Operation / 2-53 When the "Mode" , "Name" , and "Location" have been specified, click on the [Create] push button to activate the Co mmunication Setup Wizard. Step 1 - Communication Setup Choose the communication port you want in the What port would you like to use: field. Click on[...]

2-54 / Installation & Operation CI-ControlWave EFM Step 3 - Flash Data Setup Complete the following fields in the Flash Data Setup Wizard: "Please enter the name of the binary file to Flash" To upgrade system firmware, you must specif y the path and name of a binary (*.BIN) file on your hard disk containing the firmware. Click on [Fin[...]

CI-ControlWave EFM Installation & Operation / 2-55 Once the Flash download has begun, you will NOT be allowed to shut down LocalView, unless you cancel the download, or it has been completed. The progress of the Flash download will be displayed in the window. Any mismatch in file versions, or if the type of .BIN file does no t match the type of[...]

2-56 / Installation & Operation CI-ControlWave EFM 6. Close the HyperTerminal program. The null modem cable connected between the Control Wave EFM and the PC can be removed if desired. 7. Set the System Controller Module’s Mode Swi tch (SW1) for ‘Local Mode,’ i.e., SW1-1 in the OPEN ( Right ) position and SW1-2 in the CLOSED ( Left ) p os[...]

CI-ControlWave EFM Installation & Operation / 2-57 Once the Control Wave EFM running its application load, st atus codes are posted to the six Status LEDs on the PSSM. These Status LED (Hex) Codes are listed in Table 2-15 (see Figure 2-47. Figure 2-45 - HyperTerminal Flash Download (Send File Dialog Box - Enter Filename) Figure 2-46 - HyperTerm[...]

2-58 / Installation & Operation CI-ControlWave EFM Table 2-18 - System Status LED Codes on System Controller Module Status In Hex LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 Indication Definition 00 0 0 0 0 0 0 Application Running 01 0 0 0 0 0 1 Unit in Diagnostic Mode 03 0 0 0 0 1 1 Unit Running Diagnostics 04 0 0 0 1 0 0 Flash XSUM Error 05 0 0 0 1 0[...]

CI-ControlWave EFM Installation & Operation / 2-59 2.4.3 Operation of the Mode Switch The System Controller’s Mode Switch (SW1) is a two position piano type DIP-Switch that functions as follows: Both switches set to the OPEN ( Right ) or CLOSED ( Left ) positions = Recovery Mode. Recovery Mode is used for either a firmware upgrade (see Sectio[...]

2-60 / Installation & Operation CI-ControlWave EFM WINDIAG program, it must not otherwise be in use. Note: CPU Switch SW2-8 must be set OFF to run the WINDIAG program. In lieu of the use of an RS-232 Port, an RS-485 cable (see Tables 2-4A & 2-5) can be connected between COM5 and the PC’s RS-485 Port. COM8: From the factory, RS-232 Communi[...]

CI-ControlWave EFM Installation & Operation / 2-61 Figure 2-48 - Dual-Button Display/Keyp ad Assembly Installation Drawing[...]

2-62 / Installation & Operation CI-ControlWave EFM Figure 2-49 - 25-Button Display/Keypad Assembly Installation Drawing 2.4.5.1 Operation of the Dual-button Display/Keypad Assembly The Display will have a timeout of 20 minutes. If there has been no keypad activity for this time the display will “logout,” i.e., the displa y will be turned of[...]

CI-ControlWave EFM Installation & Operation / 2-63 If a shorter timeout of the display is needed for power savings, another timeout may be implemented. The processor connected to the display will control the timeout. When the timeout occurs the display will be blanked, but communications between the ARM and display processor will still occur. T[...]

2-64 / Installation & Operation CI-ControlWave EFM Manual Mode In Manual Mode the programmer is responsible for creating each screen and displaying the next desired screen, based on key inputs. The programmer has access to all lines of the display and can provide any string that he/she desires to display. Special formats that must be adhered to[...]

CI-ControlWave EFM Service / 3-1 Section 3 SERVICE 3.1 SERVICE INTRODUCTION This section provides general, diagnostic and test information for the Control Wave EFM . The service procedures described herein will require the following equipment: 1. PC with null modem interface cable & Bristol’s WINDIAG Software 2. Loop-back plug, 9-pin female D[...]

3-2 / Service CI-ControlWave EFM 3.2.2 Removal/Replacement of the Bezel Assembly Before I/O Modules can be removed, the Be zel Assembly, which covers them, must be removed. 1. Grasp the sides of the Bezel Assembly and ge ntly lift it up and then pull it out and off its associated I/O Module Covers. 2. To replace the Bezel Assembly, first align th e[...]

CI-ControlWave EFM Service / 3-3 4. Press down on the Cover’s built-in top latch (with one hand) and up on the Cover’s built-in bottom latch (with the other hand). 5. Carefully slide the I/O Module out of the front of the Housing. If binding occurs, gently rock the I/O Module up and down to free it. 6. To replace an I/O Module, power must be of[...]

3-4 / Service CI-ControlWave EFM Figure 3-1 - Sealed Lead-acid Battery Mounting Diagram 3.2.8 Removal/Replacement of a Power Distribution Board 1. If the Control Wave EFM is running, place any critical control processes under manual control and shut down the unit by disconnecting power to the System Controller Module (SCM). 2. Unplug wiring harness[...]

CI-ControlWave EFM Service / 3-5 3.2.9 Removal/Replacement of a 21V Power Supply Board 1. If the Control Wave EFM is running, place any critical control processes under manual control (as required). 2. Unplug wiring harnesses from 21V Powe r Supply Board connectors TB1 and TB2. 3. Slide the 21V Power Supply Board toward th e front of the unit and r[...]

3-6 / Service CI-ControlWave EFM +16Vdc), you can determine the point at which the unit turns off, i.e., the point at which the PWRGOOD LED on the SCM goes OFF (Vt-). If the value of the bulk power supply’s +6Vdc or +12Vdc output approaches the value of Vt + or Vt- it should be replaced by a power supply with the correct +6V or +12V output. JP5, [...]

CI-ControlWave EFM Service / 3-7 Control Wave EFM LED designations are provided in Table 3-1. Table 3-1 - LED Assignment Module LED Name LED Color Function SCM * IDLE Red ON = Idle SCM * WD Red ON = Watchdog Condition - OFF = Normal SCM 6 STATUS Red See Table 3-2 & Figure 3-2 CPUM C1 RX (Comm 1) Red ON = RX Activity (Top-Left - see Fig. 3-4) CP[...]

3-8 / Service CI-ControlWave EFM Table 3-2 - System Status LED Codes on System Controller Module (Continued) Status (Hex) LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 Indication Definition 11 0 1 0 0 0 1 Error Testing SDRAM 12 0 1 0 0 1 0 Error Testing SRAM 20 1 0 0 0 0 0 Application Loaded 28 1 0 1 0 0 0 Stopped at a Break Point 30 1 1 0 0 0 0 No Applicati[...]

CI-ControlWave EFM Service / 3-9 Figure 3-4 - CPU Module Communication Connector and LED Designations Figure 3-5 - Control Wave EFM Plus I/O Module LED Designations[...]

3-10 / Service CI-ControlWave EFM Figure 3-6 - Expansion Comm. Module - Comm. Connector and LED Designations 3.3.3 Wiring/Signal Checks Check I/O Field Wires at the Card Edge Term inal Blocks and at the field device. Check wiring for continuity, shorts & opens. Check I/ O signals at their respe ctive Terminal Blocks (see Table 3-3). Table 3-3 -[...]

CI-ControlWave EFM Service / 3-11 3.4.1 Extent of Field Repairs Field repairs to a Control Wave EFM are strictly limited to the replacement of complete modules. Component replacement on a Control Wave EFM Module constitutes tampering and will violate the warranty. Defective Control Wave EFM Housings or Modules must be returned to Bristol Inc. for a[...]

3-12 / Service CI-ControlWave EFM COM2: From the factory, RS-232 Communication s Port COM2 on the CPU Board defaults to 9600 baud, 8-bits, no parity, 1 stop bit, BSAP/ Control Wave Designer protocol operation. To test COM2 using the WINDIAG program, it must not otherwise be in use and CPU Switch SW2-8 must be set OFF. COM3: RS-485 Communications Po[...]

CI-ControlWave EFM Service / 3-13 Figure 3-7 - Netview Startup Menu - Example with Multiple Networks Figure 3-8 - WINDIAG Main Diagnostics Menu[...]

3-14 / Service CI-ControlWave EFM 4. Select the module to be tested. Enter any pr ompted parameters (slot #, etc.). WINDIAG will perform the diagnostics and display pass/fail results. 5. After all diagnostic testing has been perf ormed, exit the WINDIAG program and then exit the Netview Program if there aren’t any other Control Wave EFM units to [...]

CI-ControlWave EFM Service / 3-15 Figure 3-9 - RS-232 Loop-back Plugs Figure 3-10 - RS-485 Loop-back Plugs Figure 3-11 - WINDIAG’s Communications Diagnostic Menu 1. Type "1," "2," "3," or "4" for the port to test. 2. Set baud rate to test to 115200 baud or ALL ASYNC and the number of passes to 5.[...]

3-16 / Service CI-ControlWave EFM 3. Click on RUN button next to External loop-back.  Test responses: a) Success - All sections of test passed b) Failure - TXD RXD Failure or CTS RTS Failure  Execution time < 5 sec. 3.6 CORE UPDUMP In some cases a copy of the contents of S RAM and SDRAM can be uploaded to a PC for evaluation by Bristol Inc[...]

CI-ControlWave EFM Specifications / 4-1 Section 4 SPECIFICATIONS 4.1 CPU, MEMORY & PROGRAM INTERFACE Processor: Sharp’s LH7A400 32-bit System-on-Chip with 32-bit ARM9TDMI RISC Core Memory: 8 Mbytes of simultaneous read/write FLASH 2 Mbyte of on-board SRAM 512 Kbytes FLASH Boot/Downloader Real Time Clock: A Semtech SH3000 support IC provides a[...]

4-2 / Specifications CI-ControlWave EFM Table 4-2 - RS-232 Ports (COM1/2/4/8 and RS-485 Ports COM3//5/9 Connector Pin Assignments Pin # Signal RS-232 Description: RS-232 Signals Signal RS-485 Description: RS-485 Signals 1 DCD Data Carrier Detect Input N/A 2 RXD Receive Data Input RXD- Receive Data - Input 3 TXD Transmit Data Output TXD- Transmit Da[...]

CI-ControlWave EFM Specifications / 4-3 Shutdown: +6V System: Max. ON Switchpoint = 4.90V Min. OFF Switchpoint = 4.33V +12V System: Max. ON Switchpoint = 10.3V Min. OFF Switchpoint = 9.28V 4.3.2 Power Supply Sequencer Specs. Signals Monitored: Input Power Sequencer Switchpoints: +3.3V Ma x. ON Switchpoint = +3.15V +3.3V Min. OFF Switchpoint = +3.00[...]

4-4 / Specifications CI-ControlWave EFM Figure 4-2 - SCM - TB1 (Power Connector) 4.4 INPUT/OUTPUT MODULE SPECIFICATIONS 4.4.1 Non-isolated Analog Input/Output Module Non-isolated Analog Inputs Number of Inputs: 6 Single Ended Inputs (1-5V or 4-20Ma) individually jumper configurable Input Type: (Externally Powered) Voltage Input: 1-5 Vdc (Externally[...]

CI-ControlWave EFM Specifications / 4-5 Note 2 : 2.5 ohm uncompensated series resistance with Inductors Terminations: Pluggable - Max. wire size is 14 gauge Data Transfer: 8 Bit Wide bus access 4.4.2 Non-isolated Digital Input/Output Module Non-isolated Digital Inputs Number of Inputs: 12 DI individually jumper configurable for 2mA or 60uA Internal[...]

4-6 / Specifications CI-ControlWave EFM 4.4 mA @ 3.3Vdc: 12 DIs ON @ 66uA, CLK active 27.6mA @ 3.3Vdc: 12 DIs ON @ 2mA, CLK active Status LEDs Enabled All DIs and DOs OFF: 33uA All DIs and DOs ON: add 32mA Terminations: Pluggable, max wire size is 14 gauge for local terminations - Two 14-pin mass termination headers are provided for remote terminat[...]

CI-ControlWave EFM Specifications / 4-7 2 High Speed Counter Inputs per Module 1 Analog Output (optional) per Module Terminations: Pluggable - Max. wire size is 14 gauge Power Consumption: 5mA Base Current @ 3.3V Non-isolated Mixed I/O Module Digital Inputs/Outputs Number of Points: Up to 6 individually jumper configurable DI/O Input Current: Indiv[...]

4-8 / Specifications CI-ControlWave EFM Power Consumption: 2.5mA + 1.145mA @ 4.66US/Channel Period, CLK active 180uA, CLK stopped Non-isolated Mixed I/O Module Analog Output Number of Outputs: 1 AO (1-5V or 4-20Ma) jumper configurable 4-20mA Output Compliance: 250 ohm load with 11V External Power Source 650 ohm load with 24V External Power Source 1[...]

CI-ControlWave EFM Specifications / 4-9 Electrical isolation: None Surge Suppression: 31V Transorb between signal and ground Meets ANSI/IEEE C37.90-1978 Status Indication: None Power Consumption: 200uA or 2mA per HSCSET or HSCRST Input (ON State) (Jumper Selectable per Point) (Clock Power Disabled - Subtract 1.1mA @ 3.3V) 4.5 DIGITAL TO RELAY I/O B[...]

4-10 / Specifications CI-ControlWave EFM Vibration: 1g for 10Hz to 500Hz per PMC-31-1 (without damage or impairment) 21V Power Supply Board Performance Specifications Input Voltage (Vin): 10.8V to 16V (dc) Input Current (Iin): 100mA (Typ. @ 12V & 50mA load) 140mA (Max. over Temp. Range @ 50mA load) Output Voltage (Vout): 21.4Vdc ± 0.8V Output [...]

CI-ControlWave EFM Specifications / 4-11 Figure 4-3 - 4-Slot Control Wave EFM Base Chassis Assembly Dimensions[...]

4-12 / Specifications CI-ControlWave EFM Figure 4-4 - 8-Slot Control Wave EFM Base Chassis Assembly Dimensions[...]

CI-ControlWave EFM Specifications / 4-13 Figure 4-5 - Control Wave EFM NEMA 3X Enclosure Dimensions[...]

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Control Wave EFM Special Instructions for Class I, Division 2 Hazardous Locations 10/06/2006 Appendix A, Document CI-ControlWave EFM Page 1 of 2 1. Bristol, Inc.’s Control Wave EFM Electronic Flow Meter is listed by Underwriters Laborat ories (UL) as nonincendive and is suitable for use in Class I, Division 2, Group C and D hazardous locations or[...]

Control Wave EFM Special Instructions for Class I, Division 2 Hazardous Locations 10/06/2006 Appendix A, Document CI-ControlWave EFM Page 2 of 2 Table A1 -Module/Board Connector Customer Wiring Connectors (Continued) Module/Item Connector Wiring Notes SCM Module TB1 - Input Power Typically Factory Wired - * SCM Module TB2 - RTD Interface Field Wire[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-1 Appendix C HARDWARE INSTALLATION GUIDE Hardware Configuration There are seven (7) main steps required to configure a Control Wave EFM . This appendix provides an overview of these steps with an em phasis on the installation and configuration of the hardware. This appendix is intended[...]

C-2 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-1B - 8-Slot Control Wave EFM (Internal View) SCM & CPUM Installed in Slots #1 & #2 (Respectively) of Base Assembly[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-3 Step 1. Hardware Configuration (Continued) 2. Remove the System Controller Module (SCM ) and after configuring its configuration jumpers, install it in chassis slot 1, i.e., the first slot from the left end of the Base Assembly Chassis (see Section 2.3.2). JP5, JP6, JP7, JP8 & JP[...]

C-4 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Table C-1 - CPU Bd. Switch SW1 - Force Recovery Mode/Battery Enable Switch Function Setting - (OFF = Factory Default) SW1-3 Force Recovery Mode ON = Force recovery mode (via CW Console) OFF = Recovery mode disabled Note: SCM Switch SW1 can also be used for Force Recovery Mode operati[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-5 A Control Wave EFM can be configured as a Master or Slave node on either a MODBUS network or a BSAP network. Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd. J3, PC/AT 9-Pin Male D-Sub -[...]

C-6 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Expansion Communications Module: COM4, COM5, COM6 & COM7 on 1 st ECOM Bd., - assigned to Base Housing Slot #3 COM8, COM9, COM10 and COM11 on 2 nd ECOM Bd., assigned to Base Housing Slot #4 COM4/8 - Port 1: ECOM Bd. J1, PC/AT 9-Pin Male D-Sub - Both RS-232 COM5/9 - Port 2: ECOM Bd[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-7 Radios are user installed onto the ECOM Module (see Figure C-4A) and their associated Ports are setup during installation in the Ports Page of the Flash Configuration Utility. The Flash Configuration Utility is accessed via NetView or LocalView. FreeWave ® Spread Spectrum Wireless D[...]

C-8 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-4B - ECOM Module Component Identification Diagram #2 Microwave Data System Inc. MDS TransNET OEM™ Spread Spectrum Data Transceiver: Operates in the 902 to 928 MHz range (20 miles). Installation steps below support user installa tion and configuration of a Spread Spectrum M[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-9 Figure C-5 - Communication Port RS-232 Cable Wiring Diagram[...]

C-10 / Appendix C - Hardware Installation Guide CI-ControlWave EFM • For FreeWave Radio: Follow the Tuning Transceiver Performance” section of the FreeWave Technologies Inc. FreeWave Spread Spectrum Wireless Data Transceiver User Manual to configure the radio. For MDS Radio: Refer to section 3.3 “Initial Power-Up & Configuration” within[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-11 Base Housings - Slots 3 & 4 (in lieu of Exp ansion Comm. Modules) & Slots 5 through 8 Expansion Housings - Any Slot Install I/O wiring to each I/O Module (see Figures C-6 through C-10). Install a communications cable between the Control Wave EFM and a Model 3808 Transmitter [...]

C-12 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-7 - Non-isolated AI/O Module Configuration Diagram[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-13 Figure C-8 - Non Isolated HSC Module Configuration Diagram Step 1. Hardware Configuration (Continued) 6. Install a ground wire between the Chassis Ground Lug and a known good Earth Ground (also see Supplement Guide S1400CW). Control Wave EFM Housings are provided with a Ground Lug t[...]

C-14 / Appendix C - Hardware Installation Guide CI-ControlWave EFM connected to Chassis Ground when they have been installed and secured via their two Captured Panel Fasteners. As an extra adde d precaution, it is recommended that a #14 AWG wire be run from SCM Power Connecto r TB1-3 (Chassis Ground) to the same known good Earth Ground. The followi[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-15 Figure C-10 - Non-isolated Mixed I/O Module Wiring Diagram (see Figure C-9 for Mixed I/O Module Configuration Diagram) • Chassis Ground Lug to Earth Ground w i r e s i z e s h o u l d b e # 4 A W G . I t i s recommended that stranded copper wire is used and that the length should [...]

C-16 / Appendix C - Hardware Installation Guide CI-ControlWave EFM • The wire ends should be tinned with so lder prior to insertion into the Chassis Ground Lug. Note: Use a high wattage Soldering Iron. • The ground wire should be run such that any routing bend in the cable has a minimum radius of 12-inches below ground and 8-inches above ground[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-17 Figure C-12 - Control Wave EFM to 3808s - RS-485 Network Diagram Step 2. Software Installation on the PC Workstation Control Wave Designer software will have to be installed on the PC if the Control Wave EFM is to be utilized in an application othe r than that supported by the stand[...]

C-18 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Step 3. Establish Communications using either LocalView or NetView, and Run the Flash Configuration Utility Communications must be established with the Control Wave EFM using either LocalView or NetView. The Control Wave EFM ships from the factory with a default Flash configuration.[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-19 Once the program has been created, it is assi gned to an executable task. The entire project is then saved and compiled. NOTE: From this point on, the order of steps may be varied, somewhat, depending upon the requirements of the user's application. If you modify the standard E[...]

C-20 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Downloading the Application Load Any Control Wave EFM must have a configured application lo ad before it can be placed into operation. For units not shipped with the ‘Stand ard Load,’ this will require connection of the Control Wave EFM to a PC running Windows NT (4.0 or higher)[...]

CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-21 Table C-6 - LED Assignments Module LED Name LED Color Function SCM * IDLE Red ON = Idle SCM * WD Red ON = Watchdog Condition - OFF = Normal SCM 6 STATUS Red See Figure C-13 CPUM C1 RX (Comm 1) Red ON = RX Activity (Top-Left - see Fig C-3) CPUM C1 TX (Comm 1) Red ON = TX Activity (To[...]

C-22 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-13 - SCM Status LED Hexi-decimal Codes[...]

CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-1 Appendix D ECOM MODULE RADIO/MODEM INSTALLATION GUIDE D1.1 RADIO INSTALLATION & CONFIGURATION D1.1.1 Installing an Internal FreeWave Radio (FGR09CSU) FreeWave Radio Model GR09SCU is provided (for user installation) in a kit consisting of the following components: • 2-56 x .1[...]

D-2 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM Figure D1 – Expansion Comm. Module Component Identification Diagram D1.1.2 Configuring the FreeWave Radio (FGR09CSU) To configure a Model FGR09SCU Radio (i nstalled on an Expansion Communication Module), perform the following eight (8) steps: 1. If required, remove the Exp. Comm[...]

CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-3 Figure D2 - FreeWave Radio Installation Diagram[...]

D-4 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM 4. Open Hyperterminal on the PC and set the PC communication port settings as follows: Bits per second: 19200 Data bits: 8 Parity: None Stop bit: 1 Parity Check: None/Off Carrier Detect: None/Off Flow Control: Xon/Xoff 5. Cycle power to the Control Wave MICRO / Control Wave EFM . [...]

CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-5 Exp Comm. Module’s MDS T ra nsnet Radio Connector J11 If In Slot #3 Comm. Port Assignments If In Slot #4 N O TE: ECOM Module C omm. Ports 4/8 (RS-232) are wired the same as CPU Module Comm. Port s 4/8 6/10 1 1 1 1 4 J1 1 3 3 3 3 1 = 6-32 x .188” P an Head Screw (Qty . 4) 2 = x[...]

D-6 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM To install a MDS Transnet OEM Radio onto an Expansion Comm. Module, perform the following nine (9) steps (referring to Figure D-4): 1. Remove the Expansion Comm. Module from the unit in question (see Figure D1). 2. Grasp the Expansion Comm. Module with one hand. Squeeze both sides[...]

CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-7 Parity Check: None/Off Carrier Detect: None/Off Flow Control: Xon/Xoff 4. Cycle power to the Control Wave MICRO / Control Wave EFM . After hitting the escape (Esc) key and then the carriage return twic e (at approximately half second intervals), the right arrow (>) will appear.[...]

D-8 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM Figure D5 - MultiTech Modem Installation Diagram[...]

CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-9 6. Snap the Cover Panel onto the Expansio n Comm. Module PCB and insert the ECOM Module into the appropriate Backplane Slot, i.e., Slot 3 or 4. 7. Apply power and test the unit. D2.1.2 Configuring the MultiTech Modem (MT5634SMI) To configure a Model MT5634SMI Modem (i nstalled on [...]

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www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM & CI-ControlWave MICRO Oct., 2006 Control Wave EFM & MICRO ControlWave EFM/MICRO DISPLAY/KEYPAD ASSEMBLY - GUIDE Appendix E[...]

CI-ControlWave MICRO/CW EFM Appendix E – Display/Keypad Contents / 0 - 1 APPENDIX E Control Wave MICRO / EFM Display/Keypad Assembly Guide TABLE OF CONTENTS SECTION TITLE PAGE # E1.1 OVERVIEW ................................................................................................................ ... E-1 E2.1 DISPLAY FUNCTION BLOCK DESCRIP[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 1 Appendix E DISPLAY/KEYPAD ASSEMBLY GUIDE E1.1 OVERVIEW Bristol, Inc. Display/Keypad assemblies provide a built-in, local, user interface for the Control Wave MICRO or the ControlWave EFM . These assemblies allow an operator or engineer to view and modify variable values and associated status in[...]

E - 2 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Display/Keypad Assemblies are supported by Automatic Mode and Manual Mode . Automatic Mode In Automatic Mode a set of screens (based on the application load) are displayed. The application programmer provides strings for the opening screen. From there the firmware is responsible for displayi[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 3 Figure 2 - ACCOL3 DISPLAY Function Block Parameters E3.1 PREPARING THE ControlWave PROJECT In order for the keypad and display to oper ate, the ControlWave Designer project must include a properly configured Display Function Block. Once the Keypad is operating, a user who has signed on with a p[...]

E - 4 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 3 - Creating the Identifier Message Step 2: Defining a Scroll List Once the keypad is operating properly, yo u can automatically scroll through a list of variables created via DISPLAY Functi on Block Parameters iiList2Scroll and iiListMode . Scrolling can be done without entering a pa[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 5 Note 1 : If your display shows something else, press the [F4] key until you see the words Login and Scroll on the bottom line. If your screen is blank, turn the brightness screw clockwise. This screw is located to the left of the Keypad (looking at the rear of the 25-Button Display/Keypad As- s[...]

E - 6 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM variable name appears on the first line. The variable value appears on the second line and status information appears on the third line. An example is shown in Figure 6. When all variables in the list have been displayed, they will be shown again in the same order. This is called Single Vari[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 7 Figure 7 - Logging On Once the correct password has been entered, the display will look like Figure 7C. When the second line shows READ/WRITE, you can read and write variable parameters. When it shows READ ONLY you cannot change variable parameters. You are only permit- ted to read variable inf[...]

E - 8 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 8 - Clock Display E4.1.3.1 Changing the Time From the display shown in Figure 8, press Time [F2]. Colons (:) will appear on the third line. Enter the new time there and press [ENTER]. Valid times range from 00:00:00 to 23:59:59. Invalid entries will be ignored. The di splay will be up[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 9 SCROLL function from the Initial Display. The variable name and value are presented from the Scroll List. This function is available to all users even without signing-on. The List Menu will show other groups of variable which you can choose to read. This in- formation will be more detailed than[...]

E - 10 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Before making any changes, first check the sig nal inhibit status field (See Figure 12). When the display shows ME (manual enable) you can change variable parameters. When it shows MI (manual inhibit), you cannot alter the paramete rs of this variable. If the field indicates MI, press the O[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 11 Notes for Figure 12 1. Variable Name (Example 1: @GV.FLOW_ RATE) (Example 2: @GV.TOTAL_FLOW_RATE) 2. Value - analog value, string value, or logical value. Values which cannot fit in this field will be shown as asterisks. Analog values are displayed in floating poin t format, for example, 0.012[...]

E - 12 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Notes for Figure 12 (Continued) Variables are shown below as they would appear in SNGL mode. 1) String SITE_NAME WEST SUNBURY PUMP STATION CE ME 2) Analog TOTAL_FLOW_RATE 1260.578 CE MI 3) Logical FLOW_ALARM OFF CE MI AE NA E4.1.7 Signing-Off Once you have logged-on, use the [INIT] key at a[...]

CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 13 E5.1 KEYPAD IDENTIFICATION & INSTALLATION INFO. 1 10 1.25 .19 5.50 3.25 .31 TYP .50 .75 3.625 .937 1 10 .06 2.750 7.38 6.500 .313 .75 .25 1.25 .25 MAX TYP . 1.13 3.13 5.50 .43 .06 .190 .170 2.13 2.00 4.69 4.19 7.38 Figure 14 – 25 Button Display/Keyp ad Assembly Installation Drawing[...]

E - 14 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 15 - 25 Button Keypad Table 1 - 25 Button Keypad Keys KEY FUNCTION F1, F2, F3, F4 Function keys will take on a variety of different functions depending on the situation. The function of these keys is lis ted on the legend line (bottom line) of the display. INIT The INIT key is used t[...]

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 Control Wave EFM Using ControlWave EFM WebBSI Web Pages Appendix F[...]

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CI-ControlWave EFM Appendix F - Using ControlWave EFM WebBSI Web Pages / 0 - 1 APPENDIX F Control Wave EFM Using ControlWave EFM WebBSI Web Pages TABLE OF CONTENTS SECTION TITLE PAGE # F.1 GENERAL OVERVIEW .................................................................................................F-1 F.1.1 Viewing WebBSI ......................[...]

CI-ControlWave EFM Appendix F - Using ControlWave EFM WebBSI Web Pages / 0 - 2 APPENDIX F Control Wave EFM Using ControlWave EFM WebBSI Web Pages TABLE OF CONTENTS SECTION TITLE PAGE # F.6.2 Meter Run I/O Configuration ....................................................................................... F-23 F.6.2.1 Differential Pressure, Static [...]

CI-ControlWave EFM Appendix F / F- 1 Appendix F Using Control Wave EFM WebBSI Web Pages F.1 GENERAL OVERVIEW The Contr ol Wave EFM is configured and monitored using WebBSI Web pages developed specifically for the standard application prog ram. The Web pages are stored and displayed on a personal computer (PC), and use either OpenBSI Network edition[...]

F-2 / Appendix F CI-ControlW ave EFM PC/Laptop Computer Control EFM Wa v e Figure F-1 - Control Wave EFM Connected to PC via the L ocal Communications Cable F.2.1 Communication Connections The Contr ol Wave EFM communicates with the PC through the Local Port as shown in Figures F-1 through 2B. The Lo cal Port has been provided specifically for i ns[...]

CI-ControlWave EFM Appendix F / F- 3 Figure F-2B - PC Connected to Control Wave EFM (via Circular Local Port) Bristol Cable Part Number 395402-01-8 = 10 Foot Co mm. Cable Bristol Cable Part Number 395402-02-6 = 25 Foot Co mm. Cable F.3 WebBSI PROGRAM STARTUP Ensure that the Local Communications Cable connections (at both th e Control Wave EFM &[...]

F-4 / Appendix F CI-ControlW ave EFM F.4.1 Signing On/Off When the WebBSI Web pages for the Control Wave EFM are first accessed, the SIGN On/Off Web page is displayed. A user must select the RTU Name from the drop down menu. If using OpenBSI Network Edition, this drop down menu will include all nodes available on the network. If using OpenBSI Local[...]

CI-ControlWave EFM Appendix F / F- 5 The Node Locator Web page is accessible by clicking on the Security category button and choosing the Locate Nodes drop-down menu selection. Figure F-4 - Locate Nodes Web Page F.4.3 Contacts A list of Bristol Inc. offices is provided under the topic Contacts . The Contacts Page is accessible by clicking on the Se[...]

F-6 / Appendix F CI-ControlW ave EFM Figure F-5 - Station Summary Web Page F.5.2 Sampler and Odor izer Configuration See section F.5.2.1 for Sampler Configuratio n or F.5.2.2 for Odorizer Configuration. F.5.2.1 Sampler Configuration The user may enable or disable the Sampler by using the Enable/Disable button. If enabled, the Sampler will operate a[...]

CI-ControlWave EFM Appendix F / F- 7 When the Digital Output Mode is used, the user must en ter the frequency of the pulses per volume through the meter (in cubic feet). Figure F-6 - Sampler & Odorizer Configuration Web Page F.5.3 Mechanical Counter Configuration The Mechanical Counter Configuration section of the Sampler & Mechanic al Coun[...]

F-8 / Appendix F CI-ControlW ave EFM Figure F-8 - Nomination Web Page F.5.4 Nomination Users configure the nominations control from the Nomination WebPage. Nominations functionally provide the user with the ability to set the Control Wave EFM t o allocate precise amounts of gas flow during specif ic time periods. These periods are called “ nomina[...]

CI-ControlWave EFM Appendix F / F- 9 arrive at the target (volume or energy) as quickly as possible wi thout regard to the programmed end time. Flow Control The Flow Control method internally enables the PID fl ow control algorithm in order to hit the target volume/energy at ex actly the programmed end time. The user programs the Control Wave EFM t[...]

F-10 / Appendix F CI-ControlW ave EFM this signal to end an in progress nomination immediately, or to start the next period immediately (see Manually Starting/Ending a Nomination Period). Stop Mode The Stop mode selection allows the user to automatically have the valve closed, i.e., shut-in on stop mode, or left in the last position upon reaching t[...]

CI-ControlWave EFM Appendix F / F- 11 Percent Delivered This signal provides the percentage of targ et delivered to this point in the current nomination period. NEXT NOMINATION PERIO D - This section allows the operator to set/view the following parameters associated with the ne xt nomination which is to be programmed (has been programmed): Note: N[...]

F-12 / Appendix F CI-ControlW ave EFM F.5.4.1.3 Ending a Nomination Period If shut-in on stop mode is in use, the current period will end when the target accumulation is reached. At this time, the Control Wave EFM attempts to close the control valve. If PID control is being used, the setpoint is set to 0.0, the current cycle will ramp down accordin[...]

CI-ControlWave EFM Appendix F / F- 13 property damage, and injury to persons. When setting the WebBSI Web Page parameters, make sure the associated process is observed and protected. Figure F-9 - Flow Control & Valve Control Web Page Setpoint (x1000) This field contains the operating point at which the flow rate is to be controlled. Set-point u[...]

F-14 / Appendix F CI-ControlW ave EFM Max Flow Rate (x1000) Max Flow Rate represents the maximum flow rate allowed. If the number entered in the Setpoint field exceeds the Max Flow Rate value, the Max Flow Rate value will be used. T o change the Max Flow Rate (x1000) value, right click on the field and select Change Signal Value. Valve Travel Time [...]

CI-ControlWave EFM Appendix F / F- 15 entering a new value. When the mode is c hanged back to Automatic, the valve control starts from the last Manual value entered for Bumpless transfer. If the user selects Raise Lower Mode , the DO associated with raising the valve must be selected and a separate DO must be selected for lowering the valve. When t[...]

F-16 / Appendix F CI-ControlW ave EFM Figure F-10 - Run Switching Web Page[...]

CI-ControlWave EFM Appendix F / F- 17 F.5.7 Radio Control The Radio Contro l Configuration Web Page is accessible for users by selecting Radio Control . Figure F-11 - Radio Control Web Page[...]

F-18 / Appendix F CI-ControlW ave EFM F.5.7.1 Radio Control Mode Enable/Disable Radio Control via a control bu tton to the right of Radio Control Mode . F.5.7.2 Common Properties Local Address Local Address of the Control Wave EFM is set via the RTU Configuration Parameters Page in NETVIEW or LOCAL VIEW. Group Number Group Address of the Control Wa[...]

CI-ControlWave EFM Appendix F / F- 19 Re-Calculate Next On Time If the user makes any changes to the items that affect the On Time , it must re-calculate the Next On Time using this button. Next On Time Hour/Minute/Second When the Radio Control Mode is selected for Hourly, Daily or Daylight, these values represent the next time that the radio will [...]

F-20 / Appendix F CI-ControlW ave EFM Figure F-12 - Meter Run Type Configuration WebPage F.6.1.1 AGA3 - Orifice Meter If the meter is configured as an Orifice Meter the following Read Only items are displayed: Pipe Diameter & Ori fice Diameter – To change these items, select Flow Equation from the left side menu section. Figure F-13A - Meter [...]

CI-ControlWave EFM Appendix F / F- 21 Figure F-13B - Meter Run Over view (1 992 AGA3 – Orifice Meter) Web Page DP (Differential Pressure), SP (Static Pressure) and T (Temp erature) – Live Values from the Transmitters being used for calculation (selected via the I/O Configuration Page). Active Flow Ca lculat ion – (AGA3I (1992) or AGA3 (1985) [...]

F-22 / Appendix F CI-ControlW ave EFM Reset Meter Run’s Measurement Type – This button (bottom of menu) allows the user to reset the meter run’s measurement type (if a mistatke hass occurred during configuration). F.6.1.2 AGA7 Frequency Meter If the meter is configured as a Linear Mete r, following Read Only items are displayed: Active Flow C[...]

CI-ControlWave EFM Appendix F / F- 23 There are five fields that allow the user to make changes: Contract Hour – Users enter the Contract Hour for the start of the Contract Day here. Current Heating Value (Units) – The user may select the Heating Value units from a drop down menu; default units are BTU/Ft 3 . Flow Rate (Units) – The user may [...]

F-24 / Appendix F CI-ControlW ave EFM If a Zeros & Spans Button is pressed an Analog Input Configuration Web Pge Menu will appear (see Figure F16A). Zero, Span and Un its can be configured for analog inputs 1 through 3. The Analog Input Configuration Web Page also allows the user to enable/disable the Damping function. Figure F-15 - Meter Run I[...]

CI-ControlWave EFM Appendix F / F- 25 F.6.2.2 Frequency Input The frequency input must be brought into one of the two high-spe ed counter (HSC) inputs on the I/O board. Users select the two I/O points to which the typical tur bine, PD, or ultrasonic meter is connected. However; if using an Invensys Auto-Adjust T urbo-Meter, both HSC inputs are used[...]

F-26 / Appendix F CI-ControlW ave EFM AGA5 is selected when the component mole % values are fed into the AGA5 equation. Source of the component mole % values is determined by settings made on the Chromatograph Setup Page. Figure F-16B - Auto-Adjust Configu ration for Run# Web Page (Accessed from Meter Run I/O Configuration Web Page)[...]

CI-ControlWave EFM Appendix F / F- 27 F.6.2.4 Alarm Configuration (Accesse d via Meter Run I/O Configuration) Figure F-17 - Alarm Configuration Web Page (Accessed from Meter Run I/O Configuration Web Page) Enable/Disable - the alarm function on a per point basis. Units and Current Value - are read from the I/O source. Alarm Limit - are set via the [...]

F-28 / Appendix F CI-ControlW ave EFM (1992) equation by toggling the push button labeled Click Here to select AGA3I (1992) . F.6.3.1.2 1985 AGA3 Equation Configuration The user must configure the inputs to the equation. Pressure Tap – The user must select Pressure Tap type and location. The type is defined Flange or Tap and the location is defin[...]

CI-ControlWave EFM Appendix F / F- 29 FPV - Supercompressibility Factor (FPV) is displayed here. Base Temperature - Required or Contract Base Temper ature is entered here (Deg. F). Base Pressure - Required or Contract Base Pre ssure is entered here (psig). The following outputs from the AG A3 calculation are displayed: MSCF/H - Flow rate in thousan[...]

F-30 / Appendix F CI-ControlW ave EFM Figure F-18B - (1992 AGA3) Ori fic e Flow Equation Setup Web Page Adjust Press. - Users enter Average Barome tric Pressure here (psia). Diff. Press. - Actual value in use is displayed here. Static Pressure - Actual value in use is displayed here. Temperature - Actual value in use is displayed here. Spec. Gravit[...]

CI-ControlWave EFM Appendix F / F- 31 Y - Expansion Factor Fpb - Pressure Base Factor Ftb - Temperature Base Factor Ftf - Flowing Temperature Facture Fpv - Supercompressibility Factor Fm - Additional Correction Factor Extension - Square Root of the product of Diff. Pressure and Static Pressure ( ) Reynolds Number - Computed Pipe Reynolds Number BCF[...]

F-32 / Appendix F CI-ControlW ave EFM Density Switch - Users may select whether a density mete r or Gravitometer is used as an input to the equation. Gravitometer Press. Switch - Users may save the default value for Pressure or Volume entered in the Gravitometer Press. Used field. Gravitometer Temp. Switch - Users may use the default temperature va[...]

CI-ControlWave EFM Appendix F / F- 33 If the Base Pressure or Base Temperature differ from Standard conditions (14.73 psia, 60 ºF) and the 1992 AGA3 calculation is in use, an AGA8 Detail or AGA8 Gross module will be executed to calculate standard compressibility Zs for the defined gas composition. The calculation of Zs will be done once per minut [...]

F-34 / Appendix F CI-ControlW ave EFM F.7 CHROMATOGRAPH CA TEGORY FUNCTIONS The standard application program is configur ed for communicating with a Daniel 2251 Gas Chromatograph, via a serial MODBUS interf ace. Users will configure the Chromatograph interface from the “Chromatograph Setup” Web Page (Figure F-21). Figure F-21 - Chromatograph Se[...]

CI-ControlWave EFM Appendix F / F- 35 F.7.1 Communication Settings Mode – Enabled/Disabled - When this signal is ENABLED , a chromatograph is present, and gas component data is provided by the ch romatograph interface. When this signal is DISABLED, the fixed values for the gas component data are used. Common Fixed Data - W h en C O M M O N i s s [...]

F-36 / Appendix F CI-ControlW ave EFM Figure F-22 - Chromatograph Component Range Setup Web Page F.8 LOGS CATEGORY FUNCTIONS Two WebBSI Web Pages are accessible under the Logs Category Section of WebBSI; these are: • View Archives (Section F.8.1) • View Audit Trail (Section F.8.2) • View Signal List (Section F.8.3) • Archive File Collection[...]

CI-ControlWave EFM Appendix F / F- 37 F.8.1 Meter Run Archi ve Files When View Archive has been selected, the Meter Run Archive Files WebBSI Web Page will be displayed (see Figure F-23). Meter Run Archive Files Web Pages provide three types of archive files, i.e., Hourly , Daily & 15 Minute for each of the four runs. Figure F-23 - Meter Run Arc[...]

F-38 / Appendix F CI-ControlW ave EFM By clicking on the Floating Point Format button, the user may change the way Analog Values are displayed. By clicking on the File Definition button, the user can view how the archive file is configured. Additionally, the Meter Run Archive Web page provides the number of Fields Collected and Records Collected un[...]

CI-ControlWave EFM Appendix F / F- 39 Figure F-25 - Signal List Web Page F.8.4 Archive File Collection When Collection is selected, an Archive File Collection Web Page ( see Figure F.26) will be displayed. Log Break Configuration buttons ar e provided on the Archive File Collection Web Page to enable/disable log breaks for configuration changes and[...]

F-40 / Appendix F CI-ControlW ave EFM F.9 LOAD/SAVE CATEGORY FUNCTION One WebBSI Web page is accessible under the Load/Save Category Section of WebBSI; this is called the Meter Run Save/Load Conf iguration Web page (see Figure F.27). This page allows a user to save configuration parameters from a Contro l Wave EFM or load a saved configuration down[...]

CI-ControlWave EFM Appendix F / F- 41 A user may download a previously saved configuration to the Control Wave EFM . Users would select the file to download to the unit by clicking o n the Browse button to locate it. A user would then click on Load from File . This will update the recipe with the information from the file. To load the configuration[...]

F-42 / Appendix F CI-ControlW ave EFM Figure F-28 - Sync Date & Time Web Page Display[...]

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 C ontrol Wave EFM ControlWave EFM RADIO READY INSTALLATION GUIDE (P/N 721700-01-2) Appendix G[...]

CI-ControlWave EFM Appendix G - Radio Ready Installation Guide Contents / 0 - 1 APPENDIX G Control Wave EFM Radio Ready Installation Guide TABLE OF CONTENTS SECTION TITLE PAGE # G1.1 GENERAL INTRODUCTION....................................................................................... G-1 G2.1 RADIO INSTALLATION ...............................[...]

CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-1 Appendix G RADIO READY INSTALLATION GUIDE G1.1 GENERAL INTRODUCTION Control Wave EFM Electronic Flow Meters may be orde red "Radio Equipped," or “Radio Ready.” Radio Ready units contain all hardware required to field install a Bristol provided radio except the radio [...]

G- 2 / Radio Ready Installation Guide CI-ControlWave EFM G2.1 RADIO INSTALLATION DANGER Radios provided by Bristol, Inc. for use in the Control Wave EFM Electronic Flow Meters are approved for use in Class I, Division 2, Groups A, B, C & D hazardous locations. Radios may also be used in non- hazardous locations. The installer must be familiar w[...]

CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-3 Figure 1 - Radio Installation - Mounting Diagram[...]

G- 4 / Radio Ready Installation Guide CI-ControlWave EFM Figure 2 - Radio Mounting Bracket - Radio Installation Diagram 7. Plug the Radio Interface Cable into the radio’s Comm. Port. The other end of this cable should already be installed into Comm. Port 2. of the CPU Module. In the case of the FreeWave Radio, power is also supplied via the Inter[...]

CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-5 Figure 3 - Partial View - Control Wave EFM with/without Polyphaser Installed G2.2 ADDITIONAL FreeWave INFORMATION The FreeWave Spread Spectrum Data Transceiver Model FGRM-501X005 User Manual contains in-depth details on modem parameters , operation, installation, tuning transceive[...]

G- 6 / Radio Ready Installation Guide CI-ControlWave EFM Table 1 - Setup Menu Terminal Settings PARAMETER SETTING Baud Rate 19,200 Data Rate 8 Parity None Stop Bits 1 Parity Check None/Off Carrier Detect None/Off Figure 4 - Cable Diagram for Radio to PC Interface[...]

01/31/05 Appendix Z - CI-ControlWave EFM MSDS Control Wave EFM Material Safety Data Sheets A Material Safety Data Sheet is provided herein to comply with OSHA’s Hazard Com- munication Standard, 29 CFR 1910.1200. This standard must be consulted for specific requirements. Material Safety Data Sheets are provided in the order listed in Table Z-1 bel[...]

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Gillette Environment Health and Safet y 37 A Street Needham, MA 02492 Tel 781.292.8151 Page 1 of 4 MATERIAL SAFETY DATA SHEET NAME: DURACELL LITHIUM M ANGANESE DIOXIDE COIN BATTERIES CAS NO: Not applicable Effective Date: 8/8/03 Re v: 3 A. — IDENTIFICATION % Formula: Mixture Mixture Man g anese Dioxide ( 1313-13-9 ) 65-75 Molecular Weight: NA Pro[...]

Page 2 of 4 D. — HEALTH HAZARD DATA Occupational Exposure Limits PEL’s, T LV’s, etc.) 8-Hour TWAs: Manganese Dioxide (as Mn) - 5 mg/m 3 (Ceiling) (OSHA); 0.2 mg/m 3 (ACGIH/Gillette) 1,2-Dimethoxyethane - 0.15 ppm (Gillette) Graphite (all kinds except fibrous) - 2 mg/m 3 (synthetic, ACGIH); 15 mg/m 3 (total, OSHA); 5 mg/m 3 (respirable, OSHA) [...]

Page 3 of 4 F. — EXPOSURE CONTROL METHODS Engineering Controls General ventilation under normal use conditions. Eye Protection None under normal use conditions. Wear safety glasses when handling leaking batteries. Skin Protection None under normal use conditions. Use buty l gloves when handli ng leaking batteries. Respiratory Protection None unde[...]

Page 4 of 4 H. — EMERGENCY PROCEDURES Steps to be taken if material is released to the enviro nment or spilled in the work area Evacuate the area and allow vapors to dissipate. Increase ventilati on. Avoid eye or skin contact. DO NOT inhale vapors. Clean-up personnel s hould wear appropriate protective ge ar. Remove spilled liquid with absorbent [...]

MATERIAL SAFETY DATA SHEET SECTION 1: PRODUCT AND MA NUFACTACT URER Product na me: Sealed maintena nce-free lead acid batteries Manufac turer: B.B. Battery Co., Ltd. Address: Chengdong Trial Area, Huanggang, R aoping, Guangdon g, P.R.China 515700 Tel: +86-768-7601001 or +86-768-7601002 Fax: +86-768-7601469 US Office: B& B Battery USA, Inc. Addr[...]

SECTION 4: PROTECTI ON EXPO SURE PROT ECTION COMM ENTS SKIN Rubber gloves, Apron, Saf ety shoes P rotective equipment must be worn if battery is crack ed or otherwise damaged. RESPIRATORY Respirator (for lead) A respirator should be worn during reclaim operations i f the TLV exceeded. EYES Safety goggles, Face Shield SECTION 5: FLAMMA BILITY DATA C[...]

SECTION 7: CONTROL ME ASURES 1. Store lead/acid batteries with adequate ventilation. Room ventilation is required for batteries utilized for standby power generation. Never rec harge batteries in an unventilated, enclosed space. 2. Do not remove vent caps. Follow shipping and handli ng instructions that are applic able to the battery type. To avoid[...]

SECTION 9: SULFURIC ACID PRECAUTIONS INHA L A TIO N : Ac id mist f orm form ation process m ay caus e respiratory irritat ion, rem ove from exposure and apply oxygen if breathing is diff icult. SKIN CONTACT : Acid may cause irrit ation, burns or ulceration. Flus h with plenty of soap and water, remove contaminated clot hing, and see physician if co[...]

SITE CONSIDERA TIONS For EQUIPMENT INST ALLA TION, GROUNDING & WIRING Bristol Babcock Supplement Guide - S1400CW Issue: 04/05 A Guide for the Protection of Site Equipment & P ersonnel In the Installation of ControlW ave Process Automation Controllers TM[...]

NOTICE Copyright Notice The information in this document is subject to change without notice. Every effort has been made to supply complete and accurate inform ation. However, Bristol Babcock assumes no responsibility for any errors that may appear in this document. Request for Additional Instructions Additional copies of instruction manuals ma y b[...]

Supplement S1400CW Page 0-1 Table Of Contents Supplement Guide S1400CW SITE CONSIDERATIONS FOR EQUIPMENT INSTALLATION, GROUNDING & WIRING TABLE OF CONTENTS SECTION TITLE PAGE # S ection 1 - IN T R ODUC T ION 1.1 GENERAL INTROD UCTION ....................................................................................... 1-1 1.2 MAJOR TOPICS ...[...]

Supplement S1400CW Page 0-2 Table Of Contents Supplement Guide S1400CW SITE CONSIDERATIONS FOR EQUIPMENT INSTALLATION, GROUNDING & WIRING TABLE OF CONTENTS SECTION TITLE PAGE # S e ct i o n 5 - W IRING T ECHNIQUES (C o n t i nue d ) 5.2.2 Use of Twisted Shielde d Pair Wi ring (with O verall Insulation) .................................. 5-2 5.2[...]

Section 1 - O verview Pa ge 1-1 S1400CW Section 1 - Overview 1.1 INTRODUCTION This document provides inf ormation pertaining to the instal lation of Control Wave systems; mor e specifically, information co vering reasons, theory and techniques fo r protecting your personnel and equipment fr om electr ical da mage. Y our instrumen t system affects t[...]

Section 2 - Pro tectio n Page 2-1 S1400CW Section 2 - Protection 2.1 PROTECTING IN STRUMEN T SYSTEMS Electrical in strumentation is susce ptible to damage from a variety o f natural and man made phenomena. In additi on to wind, rain and fire , the most common types of system and equipment damaging phenomena are lightning , p ower faults , communi c[...]

S1400CW Page 2-2 Section 2 - Protec tion 2.2.1 Consideration s For T he Protection of Personnel Always evaluate the site environm ent as if yo ur life de pended on it. Make sure that you understand the physi cal nature of the location where you will be working . Table 2-1 provides a general guideline for ev aluating an installa tion si te. Table 2-[...]

Section 2 - Pro tectio n Page 2-3 S1400CW Table 2-2 - Equipment Protect ion Site Safety Evaluation G uide (Continu ed) # Guide Reference Section 6 Is there an a ntenna in the i mmediate area ? See Sect ion 4.1.2 7 How close is other equipment? Can someone safely touch th is equipment a nd a Control Wave simu ltaneo usly? See Secti on 2.3 8 De termi[...]

Section 3 - Grounding & Isola tion Page 3-1 S1400CW Section 3 - Grounding & Isolation 3.1 POWER & GROUND SYSTEMS Control Waves utilize DC power systems. AC po wer supplies are not provided with Con- trol Wave units. Control Wave, Control Wave MICRO , Contro l Wave EFM/GFC/EFC , Control Wave RED , Control Wave REDIO and Control Wave I/O [...]

S1400CW Page 3-2 Section 3 - Grounding & Isolation not be suitable for a complex system of sophis ticated electronic equipment. Conditions such as soil type, composition and moisture will all have a bearing on ground reliabilit y. A basic ground consists of a 3/4-inch diameter rod with a minimum 8-foot length driven into conductive earth to a d[...]

Section 3 - Grounding & Isola tion Page 3-3 S1400CW ground has been established, it should be tested on a regular basis to preser ve system integrity. Figure 3-2 - Basic Ground Bed Soil Test Setup Figure 3-3 - Basic Ground Bed Soil Test Setup with Additional Ground Rods Figure 3-2 shows the test setup for ‘Good Soil’ conditions. If the Megg[...]

S1400CW Page 3-4 Section 3 - Grounding & Isolation Megger reads more than 10 ohms, the ground is considered ‘poor.’ If a poor ground is indicated, one or more additional ground ro ds connected 10 feet from the main ground rod should be driven into the soil and inte rconnected via bare AWG 0000 copper wire and 1” x ¼-20 cable clamps as il[...]

Section 3 - Grounding & Isola tion Page 3-5 S1400CW Figure 3-5 - Poor Soil Ground Bed Construction Diagram 3.3.2 Ground Wire Considerations Control Wave, Control Wave MICRO , Control Wave EFM/GFC/XFC , Control- Wave RED , Control Wave REDIO & Control Wave I/O Expansion Rack Control Wave Chassis are provided with a Ground Lug that accommodat[...]

S1400CW Page 3-6 Section 3 - Grounding & Isolation Ground, it is recommended that the unit’s Chassis Ground Terminal be connected to a conductive mounting panel or plate, a user su pplied Ground Lug or a user supplied Ground Bus. The panel, lug or bus in turn must be connected to a known good Earth Ground via a #4 AWG wire. General Considerat[...]

Section 3 - Grounding & Isola tion Page 3-7 S1400CW For applications employing equipment that co mmunicates over telephone lines, a lightning arrester Must Be provided. For indoor equipment the lig htning arrester must be installed at the point where the communication line enters the building as shown in Figure 3-6. The ground terminal of this [...]

S1400CW Page 3-8 Section 3 - Grounding & Isolation grounded to the pipeline. If any pressure tr ansmitters or pulse transducers are remotely mounted, connect their chassis grounds to the pipeline or earth ground. Figure 3-8 - Control Wave EFM (Installation is similar to GFC/XFC) Remote Installation without Cathodic Protection 3.4.2 Meter Runs W[...]

Section 3 - Grounding & Isola tion Page 3-9 S1400CW • all conductive tubing that runs between the pipeline and mounting valve manifold and/or the units multivariable pressure transducer • all conductive connections or tubing runs between the Control Wave EFM/GFC and turbine meter, pulse transducer, or any input other device that is mounted [...]

S1400CW Page 3-10 Section 3 - Gr ounding & Isolation See BBI Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Manifolds. Figure 3-10 – Control Wave EFM (Installation is similar to GFC/XFC) Remote Installation (with Cathodic Protection)[...]

Section 4 - Lightning & Surge Page 4-1 S1400CW Section 4 - Lightning Arresters & Surge Protectors 4.1 STROKES & STRIKES Lightning takes the form of a pulse that typically has a 2 µS rise and a 10 µS to 40 µS decay to a 50% level. The IEEE standard is an 8 µS by 20 µS waveform. The peak current will average 18 KA for the first impul[...]

S1400CW Page 4-2 Section 4 - Lightning & Surge Thunderstorms are cloud formations that produce lightning strikes (or strokes). Across the United States there is an average of 30 thund erstorm days per year. Any given storm may produce from one to several strokes. Data on the subject indicates that for an average area within the United States th[...]

Section 4 - Lightning & Surge Page 4-3 S1400CW modem has been interfaced to a Control Wav e, Control Wave MICRO , Control Wave EFM/GFC/XFC , Cont rol Wave LP , or Control Wave EXP the possibility of damage due to a lightning strike on power or telephone lines or to a radio antenna or the antenna’s tower must be considered. It is recommended t[...]

S1400CW Page 4-4 Section 4 - Lightning & Surge Figure 4-2 - Radio Antenna Field In stallation Site Grounding Diagram For all systems it is best to have all communi cation equipment input/output grounds tied together. In the case of Control Wave units, this is accomplished via the unit’s Chassis Ground (Typically at a ground lug, ground bus or[...]

Section 4 - Lightning & Surge Page 4-5 S1400CW communication equipment lightning arresters and surge suppressors should be tied to the same system ground. System ground consists of the tower leg grounds utility ground and bulkhead-equipment ground-stakes that ar e tied together via bare copper wire. 4.1.3 Ground Propagation As in any medium, a [...]

S1400CW Page 4-6 Section 4 - Lightning & Surge i Watch out for dissimilar metals connections and coat acco rdingly. i Use bare wire radials together where possibl e with ground sta kes to reduce ground system impedance. i Use I/O protectors (Phone line, Radio) with a low indu ctance path to the ground system. i Ground the Coaxial Cable Shield ([...]

Section 5 - Wiring Techniques Page 5-1 S1400CW Section 5 - Wiring Techniques 5.1 OVERVIEW This section provides information pertaining to good wiring practices. Installation of Power and “Measurement & Control” wiring is di scussed. Information on obscure problems, circulating ground and power loops, bad relays , etc. is presented. Good wir[...]

S1400CW Page 5-2 Section 5 - Wiring Techniques Figure 5-1 - Field Wired Circuits With & Without A Common Return 5.2.2 Use of Twisted Shielded Pair Wiring (with Overall Insulation) For all field I/O wiring the use of twisted shielded pairs with overall insulation is highly recommended. This type of cable provides dis crete insulation for each of[...]

Section 5 - Wiring Techniques Page 5-3 S1400CW 5.2.3 Grounding of Cable Shields DO NOT connect the cable shield to more than on e ground point; it should only be grounded at one end. Cable shields that are grounded at more th an one point or at both ends may have a tendency to induce circulating currents or sneak circuits that raise havoc with I/O [...]

S1400CW Page 5-4 Section 5 - Wiring Techniques Remember loose connections, bad connections, intermittent connections, corroded connec- tions, etc., are hard to find, waste time, create system problems and confusion in addition to being costly. 5.2.7 High Power Conducto rs and Signal Wiring When routing wires, keep high power conducto rs away from s[...]

Section 5 - Wiring Techniques Page 5-5 S1400CW Discharge Units should be placed on the base of the antenna and at the point where the antenna lead (typically coax) enters the site equipment building. When a modem is used, a lightning arrester should be placed at the point where the phone line enters the site equipment building. If you use a modem ([...]

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READER RESPONSE FORM Please help us make our documentation m ore us eful to you! If you have a complaint, a sug- gestion, or a correction regarding this manual, please tell us by m ailing this page with your comments. It' s the only way we know we're doi ng our job by giving you co rrect, complete, and useful documentation. DOCUMENT NUMBE[...]

U.S.A. Locations: Northern Region Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2381 Fax: +1 (860) 945-2525 NorthernUS@bristolbabcock.com Gulf Coast Region Bristol Babcock Inc. 2000 Governor's Circle Suite F Houston, TX 77092-8731 Phone: +1 (713) 685-6200 Fax: +1 (713) 681-7331 SouthwestUS@bristolbabcock.c[...]

ESDS Ma n ual S14006 4/15/92 CARE AND HANDLING OF PC B O ARDS AND E SD-SENSITIVE COMPONENTS BRISTOL BABCOCK[...]

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1 ESDS Manual S14006 4/15/92 T ABLE OF CONTENTS PAGE TOOLS AND MATERIALS REQUIRED 1 ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 2 1. Introduction 2 2. General Rules 3 3. Protecting ESD-Sensitive Components 5 4. Static-Safe Field Procedure 6 5. Cleaning and Lubricating 8 6. Completion 10 T OOLS AND M A TERIALS REQUIRED 1. Tools Anti-Static Field kit.[...]

2 ESDS Manual #S14006 4/15/92 2. Materials ● ● ● ● ● Inhibitor (Texwipe Gold Mist ; Chemtronics Gold Guard, or equivalent) ● ● ● ● ● Cleaner (Chemtronics Electro-Wash; Freon TF, or equivalent) ● ● ● ● ● Wiping cloth (Kimberly-Clark Kim Wipes, or equivalent) ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 1. Introduction Mic[...]

3 ESDS Manual S14006 4/15/92 Table 1 Typical Electrostatic Voltages Electrostatic Voltages Means of Static 10-20 Percent 65-90 Percent Generation Relative Humidity Relative Humidity Walking across carpet 35,000 1,500 Walking over vinyl floor 12,000 250 Worker at bench 6,000 100 Vinyl envelopes for work instructions 7,000 600 Poly bag picked up from[...]

4 ESDS Manual #S14006 4/15/92 (6) It is important to note when inserting EPROMS/PROMS, that the index notch on the PROM must be matched with the index notch on the socket. Before pushing the chip into the socket, make sure all the pins are aligned with the respective socket-holes. Take special care not to crush any of the pins as this could destroy[...]

5 ESDS Manual S14006 4/15/92 CA UTION Don't place ESD-sensitive components and paperwork in the same bag. The static caused by sliding the paper into the bag could develop a charge and damage the component(s). (9) Include a note, which describes the malfunction, in a separate bag along with each component being shipped. The repair facility wil[...]

6 ESDS Manual #S14006 4/15/92 Note : If a system checker is not available, use an ohmmeter connected to the cable ends to measure its resistance. The ohmmeter reading should be 1 megohm +/- 15% . Be sure that the calibration date of the ohmmeter has not expired. If the ohmmeter reading exceeds 1 megohm by +/- 15% , replace the ground cord with a ne[...]

7 ESDS Manual S14006 4/15/92 (7) The components can now be handled following the general rules as described in the instruction manual for the component. (8) Place the component in a static-shielding bag before the ground cord is disconnected. This assures protection from electrostatic charge in case the work surface is located beyond the reach of t[...]

8 ESDS Manual #S14006 4/15/92 (9) If a component is to undergo on-site testing, it may be safely placed on the grounded work surface for that purpose. (10) After all component work is accomplished, remove the wrist straps and ground wire and place in the pouch of the work surface for future use. 5. Cleaning And Lubricating The following procedure s[...]

9 ESDS Manual S14006 4/15/92 (2) Clean PC board connectors as follows: a. Review the static-safe field procedure detailed earlier. b. Following the ESD-sensitive component handling procedures, remove the connectors from the boards and remove the PC boards from their holders. c. Use cleaner to remove excessive dust build-up from comb connectors and [...]

10 ESDS Manual #S14006 4/15/92 d. Spray the connector liberally to flush out any contaminants. e. Remove any excess spray by shaking the connector or wiping with either a toothbrush, or a lint-free wiping cloth. 6. Completion (1) Replace any parts that were removed. (2) Make sure that the component cover is secure. (3 ) Return the system to normal [...]

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Customer Instruction Manual CI-ControlWave EFM Oct., 2006 ControlWave EFM (Electronic Flow Meter) The information in this document is subjec t to change without notice. Every effort has been made to supply complete and accurate information. However, Bristol, Inc. assumes no responsibility for any errors that may appear in this document. If you have[...]