Enerco ERXL-125 manual

3/08 ????????? Ener co Group, Inc., 4 560 W . 1 60TH ST ., CLEVELAND, OHIO 4 4 1 3 5 • 2 1 6-88 1-5 500 Improper installa tion, adjustment, alter a tion, service or maintenance can cause injur y or proper ty damage. R efer to this manual. F or assistance or additional informa tion consult a qualified installer, service agency or the gas supplier[...]

2 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual W ARNING: FIRE, BURN, INHAL A TION, AND EXPL OSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA TERIALS, P APER OR CARDBO ARD, A SAFE DIST ANCE A W A Y FR OM THE HEA TER AS RE COMMENDED B Y THE INSTR UCTIONS NEVER USE THE HEA TER IN SP A CES WHICH DO OR[...]

3 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter SEC TION 1 Introduction Ener-Radian t ERXL models are lo w-cost, eld assembled infr ared hea ters tha t ar e easy to install and r equire only minimal main tenance. They ar e designed to pr ovide y ears of economical oper a tion and trouble-fr ee ser vice. C[...]

4 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual • When installed o v er hoists, minimum clear ances to combustibles must be main- tained fr om the uppermost poin t on the hoist. Electrical: The hea ter must be electrically gr ounded in a ccor d ance with the National Electrical Code, ANSI / NFP A-7 0 – l[...]

5 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter A CCESSORY P AR TS LIST Stock Number Description 10 3 71 ................................... Thermosta t 2 4 volt 10 3 92 ................................... Thermosta t 1 2 0 volt 17 3 7 0 ................................... Chain Kit 03 4 45 .................[...]

6 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual Clear ances T o Combustibles T ABLE 1: Minimum Clearances t o Combustibles ( Use Figur e 1 on page 1 0 as a Guide) R eflector T ype P osition ERXL-60 ERXL-80 ERXL-1 00 ERXL-1 2 5 ERXL-1 50 ERXL-1 7 5 Stand ard R eector A 6” 6” 6” 6” 6” 8” (Horiz[...]

7 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter Clear ances T o Combustibles FIGURE 1: Clearances T o Combustibles ( Re fer to TABLE 1 on page 9 ) Stand ard R eector A A C F A C F A C F E A F C B B D E C D 4 5° R eector Tilt “U”-T ube, Standar d “U”-T ube, Opposite 4 5° Fr ont and Ba ck Clear[...]

8 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual P ar ts List for P ack aged Ener-Radiant XL Tube Hea ters Item Stock# Description Number R equired 1 F1 0 7 400XL ERXL-60 NG COMP / 2 0’ X 2 F1 0 7 40 1XL ERXL-60 LP COMP / 2 0’ X 3 F1 0 7 40 2XL ERXL-80 NG COMP / 30’ X 4 F1 0 7 40 3XL ERXL-80 LP COMP / 3[...]

9 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter 18 22 9 10 11 12 24 21 19 21 23 24 18 24 21 24 21 22 18 20 21 24 21 21 23 13 14 21 23 11 12 Figure “A ” - Assembly Model ERXL-60, ERXL-80S Figure “B” - Assembly Model ERXL-80 Figure “C” - Assembly Model ERXL-1 00s[...]

10 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual P ar ts List for P ack aged Ener-Radiant XL Tube Hea ters Item Stock# Description Number R equired 1 F1 0 7 404XL ERXL-1 00 NG COMP / 40’ X 2 F1 0 7 405XL ERXL-1 00 LP COMP /40’ X 3 F1 0 7 406XL ERXL-1 2 5 NG COMP / 50’ X 4 F1 0 7 40 7XL ERXL-1 2 5 LP CO[...]

11 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter 28 28 27 26 28 27 26 27 30 27 29 21 19 20 22 30 27 29 21 22 30 27 29 19 20 18 17 26 15 16 17 18 Figure “D” - Assembly Model ERXL-1 00, ERXL-1 2 5S Figure “E” - Assembly Model ERXL-1 2 5, ERXL-1 50, ERXL-1 7 5 Figure “F” - Assembly Model ERXL-1 50L,[...]

12 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual SEC TION 3 Installa tion & Assembly FIGURE 2: Ener-Radiant XL Ov erview K ey Burner Housing Must alwa ys be installed horizon tally . Tube and R eflector Hanger Install immedia tely after rst coupling. Turbula tor Assembly Ener co normally ships Ener-R[...]

13 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter 18” 18” 18” 18” 18” 18” 10’ 2-1/2” 10’ 2-1/2” 10’ 2-1/2” (2) T urbulator Sections (1) T urbulator Adapter HANGER T yp. HANGER HANGER HANGER ALUMINIZED AL UMINIZED ALUMINIZED AL UMINIZED 18” T yp. 18” T yp. 18” T yp. ALUMINIZED AL [...]

14 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual Assemble the hea ter componen ts as sho wn in Figures 2a, 2b, 2c, 2d, 2e, and 2f. Optional reect or congur a tions are sho wn in (Figure 1). Install appr opria ted suspension har dw are, beam clamps, chain or r od a t pr ede termined loca tions. A djustm[...]

15 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter FIGURE 5: T ypical Suspension Details Chain kit - Stk. #1 7 3 7 0 One chain kit will suspend one 1 0 ft. section of tube and one 1 0 ft. section of reect or . FIGURE 6: Tube and R eflector Hanger FIGURE 7: Mounting Flange / Tube Detail 1) Inser t tube 064 [...]

16 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual SEC TION 4 V enting / Ducting General R equirements Hea ter must be v en ted in a ccord ance with specica tion ANSI Z2 23.1 - la test r evisions. P ar tial inf orma tion r ela ting to this specica tion is pr o vided in this section with regar d to size a[...]

17 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter streams of combustion gases. Outside Air S upply a) See pr ocedure and diagr am on page ??. FIGURE 1 2: Unv ented Operation 36” 36” A 1) V entila tion equal to 4 CFM per 1 ,000 B TU/hr . ring r a te must be pro vided in un ven ted hea ter installations.[...]

18 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual FIGURE 1 5: Common R oof V enting COMMON VENTING - (2) Heaters Model # H = 6 f t. H = 8 f t. H = 1 5 f t. ERXL-60 D = 7” D = 6” D = 6” ERXL-80 D = 8” D = 7” D = 6” ERXL-1 00 D = 8” D = 8” D = 7” ERXL-1 2 5 D = 1 0” D = 1 0” D = 8” ERXL-[...]

19 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter Outside Combustion Air Supply The Ener-Radian t XL hea ter is appr o v ed f or installa tion with an outside air supply system. Some compounds such as halogena ted h ydr ocarbons or other corr osiv e chemicals in the air can be dr awn in to the equipmen t and [...]

20 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual SEC TION 6 Wiring Hea ters ar e normally con tr olled b y thermosta ts. Line v oltage thermosta ts ar e wired dir ectly (see Figure 1 8a), the recommended 2 4V thermosta ts use a rela y (see Figure 1 8b). Heaters must be gr ounded in a ccor d ance with the Na [...]

21 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter SEC TION 7 Oper a tion & Maintenance Sequence of Opera tion 1 . T urn the thermostat up. When the thermosta t calls for hea t, blo w er mo tor will ener giz e. 2. When the mo tor appr oa ches nominal running RPM, the air pr o ving swit ch closes and a ctiv[...]

22 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual Na tur al outlet pressur e should be 3.5” LP inle t pressur e should be 1 1 .0” LP outle t pressur e should be 1 0.2 5” 3. Check for pr oper orice and air plate. B urner Does Not 1 . Check ground wir e con tinuity . Sta y Lit: 2. Check burner in terna[...]

23 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter SEC TION 8: T roubleshooting Guide. Ener-Radiant XL ST AR T T urn on thermosta t Does blow er turn on? Y es Does the igniter warm up and glo w red? Y es No Check Thermosta t and Wiring. Is the pow er supply to unit 1 1 5V? No Find the sour ce of the electrical[...]

24 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual SEC TION 9 R eplacement P ar ts 11 10 9 5 6 4 7 8 3 2 TOP VIEW SIDE VIEW 1 11 10 9 5 6 4 7 8 3 2 TOP VIEW SIDE VIEW 1 Item P ar t Number Description 1 0 27 31 Hot S ur f a ce Igniter 2 027 3 0 Flame Sensor 3 1 04 1 3A Air Sensing S witch (ERXL-60, 80, 1 00, 1 [...]

25 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter SEC TION 1 0 Engineering Specifica tions The to tal hea ting system supplied shall be design cer tied by the American Gas Associa tion and the Canadian Gas Associa tion. A. Burner & Burner Controls 1 . Burners shall be capable of ring with one of th[...]

26 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual Minimum T otal Length (see chart below) Burner Side View XL 13.75” 17.75” 9.25” Burner Rear View FIGURE 2 5: Ener-Radiant XL Dimensions & Suggested Mounting Heights Minimum T otal L ength (see char t below) Model # Minimum T otal L ength Suggested Mi[...]

27 Opera ting Instructions and Owner’s Manual Ener co | enerRadiant® XL Series Hea ter THIS P AGE INTENTIONALL Y LEF T BL ANK.[...]

28 Ener co | enerRadiant® XL Series Hea ter Opera ting Instructions and Owner’s Manual W ARNING: USE ONL Y MANUF A CTURER’S REPL A CEMENT P ARTS. USE OF ANY O THER P AR TS CO ULD CA USE INJUR Y OR DEA TH. REPL A CEMENT P AR TS ARE ONL Y A V AILABLE DIRE CT FR OM THE F A CT OR Y AND MUST BE INST ALLED B Y A QU ALIFIED SERVICE A GENCY . FOR INFO[...]