Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp manual

SR POOL AND SP A HEA TER NA TURAL GAS / LP GAS O W N E R’ S M A N U A L INST ALLA TION, OPERA TION & P ARTS MODELS 200K BTU/HR SR200NA SR200LP 333K BTU/HR SR333NA SR333LP 400K BTU/HR SR400NA SR400LP Sta-Rite Pool/Spa Group 293 Wright Street, Delavan, WI 531 15 North America: 800-752-0183, F AX 800-582-2217 International: 262-728-5551, F AX: 2[...]

INST ALLA TION, OPERA TION AND SER VICE MANUAL Model SR Pool and Spa Heater Natural Gas/LP Gas TO INST ALLER: Affix these instructions adjacent to the heater . TO CONSUMER: Retain these instructions for future reference. FOR YOUR SAFETY - This product must be installed and serviced by a professional service technician, qualified in pool heater inst[...]

SAFETY INSTRUCTIONS ( Continued ) Do not attempt to adjust the gas flow by adjusting the reg- ulator setting. Risk of fire or explosion from incorrect fuel use or faulty fuel conversion. Do not try to run a heater set up for natural gas on LP gas (Propane) or vice versa. Only qualified service technicians should attempt to convert heater from one f[...]

DESCRIPTION OF THE HEA TER FIGURE 2 Figure 2 is a diagram of the heater showing how it operates. Precisely matched orifice plates meter the air and gas into the mixer . The blower draws the air and gas through the mixer and forces it into the burner’ s flameholder . A sealed heat exchanger surrounds the flameholder , discharging exhaust gases out[...]

WHA T TO DO IF YOU SMELL GAS • Do not try to light any appliance. •D o not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor ’ s phone. Follow the gas supplier ’ s instructions. • If you cannot reach your gas supplier , call the fire department. C. Use only your hand[...]

6. T urn the knob on the gas control clockwise ( ) to the black line, depress slightly , and turn to “OFF” position. See Figure 4. FIGURE 4: T urning gas control OFF 7. W ait five (5) minutes to clear out any gas. If you then smell gas, ST OP! Follow “B” in the “Before Startup” instructions (Page 4). If you don’t smell gas, go to the [...]

The five operating switches are: POOL ON Press this button to govern heater operation by the pool temperature setting. SP A ON Press this button to govern heater operation by the spa temperature setting. OFF Press this button to switch off the heater . ▲ TEMP Press this button to raise the temperature setting. ▼ T EMP Press this button to lower[...]

CARE AND MAINTENANCE MAINTENANCE INSTRUCTIONS Risk of fire or explosion from flammable vapors. Do not store gasoline, cleaning fluids, varnishes, paints, or other volatile flammable liquids near heater or in the same room with heater . The following maintenance is recommended every six months and at the start of every swimming season: 1. Inspect th[...]

INST ALLA TION INSTRUCTIONS Risk of fire, explosion, or asphyxiation if heater is improperly installed, adjusted, serviced or maintained. These instructions are for licensed, certified, trained and experienced installers only . Be sure your installer or service technician holds all required licenses or certification for your area. Attempts by unqua[...]

CONTROL P ANEL INDEXING The exhaust discharges vertically from outside the vent cover . The heater control panel assembly on top of the jacket can be turned to any of six positions for convenient access to the panel as follows: 1. Unbolt and separate the jacket halves. 2. Pull hair pin clips. 3. Depress plastic clips on the control panel assembly .[...]

The heater is design certified by CSA International for installation on combustible flooring. For installation on car- peting, the heater must be mounted on a metal or wood panel that extends at least three (3) inches beyond the base of the heater . If the heater is installed in a closet or alcove, the entire floor shall be covered by the panel. On[...]

VERTICAL VENTING - NEGA TIVE PRESSURE (See Figures 1 1 and 12) V ent the heater vertically in a negative pressure (positive draft) system in accordance with the National Fuel Gas Code, ANSI Z223.1, and local codes. T ype “B” Double- wall vent connector is recommended; however single-wall pipe is allowed by the National Fuel Gas Code in some cir[...]

6. See T able 4 for height of vent termination above the roof. 7. Do not run the heater vent into a common vent with any other appliance. 8. Fire Hazard. Do not vent the heater directly into a masonry chimney . Installation into a masonry chimney must use a chimney liner and must meet National Fuel Gas Code requirements and all local code requireme[...]

4. Install vent pipe so that it can expand and contract freely as the temperature changes. Support the vent pipe according to applicable codes and vent manufac- turer ’ s instructions. Pipe support must allow the vent pipe free movement out and back, from side to side, or up and down as necessary , without putting a strain on the heater or vent b[...]

• at least 4 feet below or horizontally from, or 1 foot above, any doors or windows or gravity air inlet to a building • At least 3 feet above any forced air inlet located within 10 feet • At least 4 feet horizontally from electric meters, gas meters, regulators and relief equipment • At least 7 feet above grade adjacent to walkways or sim-[...]

A manual bypass valve should be installed across the heater when the pump flow exceeds 120 GPM. See instructions below for setting of the manual bypass. Make sure that the outlet plumbing from the heater con- tains no shut-off valves or other flow restrictions that could prevent flow through the heater (except as noted below). To switch flow betwee[...]

17 WA TER FLOW RA TE Maximum and minimum water flow rates required by the heater are listed below: T able 8: Maximum and Minimum Flow Rate in GPM If the water flow rate to the heater is above 120 GPM, it must be reduced by installing a manual bypass valve (Figure 17). After installing the valve, adjust the valve to bring the flow rate within the ac[...]

18 WA TER PRESSURE SWITCH Hazardous pressure. Do not bypass the W ater Pressure Switch or render it inoperable. Switch Settings The water pressure switch turns off the burner if the water flow is interrupted. If the water flow is restricted, the water pressure switch may prevent the burner from firing and cause the “Service System” light to go [...]

19 To avoid water damage or scalding from operation of the relief valve, install a drain pipe in the outlet of the pressure relief valve that will direct water discharging from the valve to a safe place for disposal. Do not install any reduc- ing couplings or valves in the drain pipe. The drain pipe must be installed so as to allow complete drainag[...]

20 GAS CONNECTIONS The heater requires a gas supply of not less than 4” wc and not more than 14” wc. Gas supply pressures outside of this range may result in improper burner operation. A minimum inlet pressure of 4” wc is required to maintain input rating. The gas supply must be installed in accordance with the National Fuel Gas Code, ANSI Z2[...]

Connect the hot lead of the power supply to the black wire, the neutral lead to the white wire, and the ground wire to the green wire (See Figure 23). A time clock controlling the filter pump should have a low- voltage Fireman’ s Switch that switches off the heater at least 15 minutes before shutting off the pump. FIREMAN’S SWITCH CONNECTION NO[...]

6. Reinstall and bolt up the jacket halves. The fuse for the Fireman’ s Switch is 1.25 amp 1-1/4x1/4” fast blow fuse, available locally . MAXIMUM TEMPERA TURE SET POINT 1. Unbolt and remove upper jacket halves (see Figure 3, Page 5). 2. Depress clips and remove control board assembly dome (see Figure 9, Page 10). 3. Push the Max. T emp. Set Poi[...]

23 Start here for directions to specific T roubleshooting Chart Hazardous voltage. Can shock, burn or kill. Disconnect power before servicing any components. Fire and Explosion hazard. Do not jumper switch terminals to remedy a failed safety switch. Initial T roubleshooting Only qualified, trained service technicians with appropriate test equipment[...]

24 Heater Will Not Fire - A Start GO TO “HEA TER WILL NOT FIRE - B” Page 25 Heater should fire on demand for heat. Check Fireman’s Switch circuit connections (time clock, wiring, external controller relay). Remove jumper . Check wiring between T ransformer and J7 terminals on Control Board and between J7 and Fireman’s Switch on T erminal Bo[...]

25 Heater Will Not Fire - B Start Increase POOL/SP A tempera- ture setting on Membrane Pad above actual water tem- perature. Heater should fire on demand for heat. If not, and no other red LED’s light, replace Control Board. Service pump/filter and elimi- nate other flow obstructions. Heater should fire on call for heat. Re-verify that water flow[...]

26 Heater Will Not Fire - C Start Go to “INITIAL TROUBLESHOOTING” Continue to observe heater for several minutes. Cycle heater on and off several times. Observe for delayed or rough ignition, poor combus- tion, premature extinction of flame, evidence of boiling, or operation of any diagnostic LED. Go to pertinent trou- bleshooting section if an[...]

27 Heater Will Not Fire - D Start Gas flows during igni- tion try , but burner does not fire. Check for 120 V AC at Igniter leads during ignition try . Check for 120 V AC between S1 and S2 terminals on Ignition Control Module during ignition try . Check for 120 V AC between L1 and L2 terminals on Ignition Control Module. Replace Ignition Control Mo[...]

28 Diagnostic LED’ s: AGS, AFS, HLS, PS, THERMIST OR Do not jumper a safety switch to remedy a failed switch. NOTE: ES1 is a spare and should be jumpered. Service pump and filter to restore proper flow . After ser- vicing, verify proper operation of Pressure Switch (PS). Replace thermistor or Control Board to correct overheating. Replace High Lim[...]

29 Diagnostic LED’ s: SFS Replace Heater Membrane Pad Assembly , reset power to Heater and retry . Heater should fire. Replace Heater Membrane Pad Assembly , reset power to Heater and retry . Heater should fire. Replace Heater Control Board with new style board, reset power to Heater and retry . Heater should fire. Change Low Level Board Programm[...]

30 Burner T roubleshooting SYMPTOM CAUSE REMEDY Loud, high-pitched whine Flame is too rich. V erify pressure tap between gas valve and blower inlet. T urn to Page 19 and verify that the gas regulator setting is 0.2”wc below the blower inlet pressure. Replace gas orifice with smaller size. Flame is “fluttery .” Flame is too lean. T urn to Page[...]

31 4 PRESS TAB VENT PILOT O F F OFF O N ON 2737 0197 1 3 4 5 6 7 8 10 9 2 12 11 For complete Electrical System parts breakdown (Key Nos. 1 through 4), See Page 34 For complete Bur ner System parts breakdown (Key Nos. 5 through 9), See Pages 31 and 32 For complete W ater System parts breakdown (Key Nos. 10 through 12), See Page 33 Repair Parts are a[...]

32 15 16 19 20 21 22 23 24 1 2 3 4 2 5 6 7 8 10 9 12 13 14 11 18 17 25 26 2692 1 196 P R E S S T A B V E N T P IL O T O FF O N For Heater mounting bolts and clamps, purchase separately Bolt Down Bracket Kit , Part No. 42001-0085S.[...]

33 REP AIR P ARTS – BURNER SYSTEM Model Key SR200NA SR333NA SR400NA No. Part Description Qty SR200LP SR333LP SR400LP 1 Combination Gas Control V alve Kit 1 42001-0051S 42001-0051S 42001-0051S 2 3/4” Union 2 38404-4097S 38404-4097S 38404-4097S • Gas Orifice Kit – NG (Incl. Key Nos. 3 and 4)† 77707-0331 77707-0321 77707-031 1 3 Gas Orifice [...]

34 REP AIR P ARTS – W A TER SYSTEM 1 2 19 20 3 4 7 8 11 10 9 6 5 2691 1 196 18 13 14 12 17 16 15 * Not available separately . • Not illustrated. Model Key SR200NA SR333NA SR400NA No. Part Description Qty SR200LP SR333LP SR400LP 1T ube Sheet Coil Assembly Kit 77707-0232 77707-0233 77707-0234 (Includes Key No. 2) 2 Coil/T ubesheet Sealing O-Ring [...]

35 REP AIR P ARTS – ELECTRICAL SYSTEM 1 2 3 9 6 8 6 10 11 12 13 4 5 20 14 17 19 18 15 16 7 Model Key SR200NA SR333NA SR400NA No. Part Description Qty SR200LP SR333LP SR400LP • Display Cover Retainer Cap Kit (Incl. Key No. 1)* 77707-0009 77707-0009 77707-0009 1 Display Cover Retainer Cap 1 42001-0009 42001-0009 42001-0009 • CPSC W arning Label[...]

36 Pool Heater Wiring Connection Diagram JMP3 9 1 J6 JMP3 1 JMP3 1 External Control Interface Circuit Disabled, Heater Membrane Pad Enabled External Control Interface Circuit Enabled, "Pool On" and "Spa On" Keys Disabled. "OFF" Key on Membrane Pad Remains Functional. CONNECTION DIAGRAM AGS Switch Stack Flue Sensor Gas [...]

37 Pool Heater Electrical Schematic Ladder Diagram HOT NEUTRAL 120 V AC 120 V AC IGNITER L1 S1 S2 L2 F1 F2 BLOWER GND GND CLASS II TRANSFORMER 24 V AC 24 V AC 24V OPERA TING CONTROL 24 V AC LOGIC TH IND AIR FLOW SWITCH HI LIMIT SWITCH WA TER PRESSURE SWITCH COM NO AGS SWITCH VA L GAS V AL VE THERMISTOR SENSOR ST ACK FLUE SENSOR NOTES: 1.) AND TH L1[...]

38[...]

39[...]

▲ Retain Warranty Certificate (upper portion) in a safe and convenient location f or your recor ds. DET ACH HERE: Fill out bottom por tion completely and mail within 10 days of purchase/ i nstallation to: ▼ Sta-Rite, Attn: W arranty Dept., 293 Wright St., Dela van, WI 53115 Pumps, filters, skimmers, underwater lights (e xcept bulbs), accessorie[...]