Great Outdoors 2505G manual

Assembl y and Owner’ s Manual Read all of these instructions and keep them in a safe place for future reference. Leave these instructions with the consumer . Gas Smok er CONSUMER / USER: ASSEMBLER / INST ALLER: If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open door . 4. If odor continues, keep away from th[...]

Sta tement of Commitment CFM Home Products 2695 Meadowvale Blvd Mississauga, Ontario L5N 8A3 Congratulations and thank you for your purchase of your new Smoky Mountain Series smoker . W e are pleased that you have recognized the value of the design, function, and quality of components used in this product. W e believe it is among the finest on the [...]

3 continued... DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater . operate the smoker . any other enclosed area or under overhead construction. move the smoker . D[...]

4 Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or flare-ups. Protect your nose and mouth from smoke inhalation. DO NOT wear loose clothing while operating the smoker . T ie back long hair while operating the smoker . AL WA YS wear fully-covering shoes while operating the smoker .[...]

Assembly Step 1 - Identifying the parts Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER T O THE RET AILER - CALL US FIRST! 1-800-944-8982 See next page for part index and part numbers 5 2 4 5 6 1 9 8 10 7[...]

Assembly Step 1 - Continued Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER T O THE RET AILER - CALL US FIRST! 1-800-944-8982 6 LP tank and flavoring hardwood not included. 2505G 3005G 3405G 3405G T 3405G[...]

Hardware: T ools needed: Assembly Step 2 7 HARDW ARE BAG Phillips Head Screwdriver 1. Set the cabinet assembly top side down. 2. 3. DO NOT yet insert the two bolts in the locations indicated. These two bolts will be used in the next assembly step. For each leg, line up the holes and insert the bolts. Nuts are pre-welded to the cabinet. One leg cont[...]

Hardware: T ools needed: Assembly Step 3 Locate these parts: Phillips Head Screwdriver 1. Place the Control Panel Assembly between the front legs as shown. There are slots on the control panel that fit around the legs. The mounting tabs fit to the inside of the legs and line up with the bolt holes. 2. Be sure all the tabs on the back side of the co[...]

Hardware: T ools needed: Assembly Step 4 Locate these parts: Phillips Head Screwdriver 1. Set the burner assembly onto the cabinet as shown. IMPOR T ANT : The burner tube must slide properly onto the valve stem as shown below . 2. Secure the burner assembly with the three bolts from the inside of the cabinet. Securely tighten the bolts. 3. Attach t[...]

Hardware: T ools needed: Assembly Step 5 Locate these parts: Phillips Head Screwdriver 3/8” Wrench 1. T urn the smoker upright. 2. Set the damper plate on top of the cabinet and line it up with the corresponding “butterfly” holes. One of the tabs will seat inside one of the holes. 3. Insert a bolt from the top through the center hole. 4. From[...]

Hardware: T ools needed: Assembly Step 6 Phillips Head Screwdriver 7/16” Wrench 1. Line up the carry handle with the corresponding holes on the side of the cabinet as shown. The handles must be positioned upright with the bolt holes on the bottom as shown. 2. Insert the bolts from the outside and thread the lock washers and nuts from the inside o[...]

Assembly Step 7 12 No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker . The feet of the rack sit in the four indentions in the bottom. 2. Set the wood chip box onto the rack. Make sure it is seated properly and securely in the center of the rack. 3. Place the lid on the wood chip box. Wood Chi[...]

Assembly Step 8 13 No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position as shown. 2. Insert the cooking grids into any of the remaining rack positions as desired. For best access, the grid wires should run front to back as shown. Locate these parts: W ater Pan Cooking Grids[...]

T ools needed: Phillips Head Screwdriver Assembly Step 9 Locate these parts: 1. Slide the handle washer onto the end of the door handle, followed by the handle spring as shown. 2. Feed the door handle into the hole through the front of the door panel. 3. From the back side of the door panel, insert the mounting bracket over the end of the handle as[...]

15 No tools are required for this step. 1. Insert the name plate mounts and heat indicator prong through the mounting holes in the front of the door panel. 2. From the inside of the door panel, securely attach the push nuts to the name plate mounts. Assembly Step 10 Locate these parts: Nameplate with Heat Indicator 2 Push Nuts HARDW ARE BAG F[...]

T ools needed: Assembly Step 1 1 16 Locate these parts: HARDW ARE BAG G Pliers Zip T ie OR Using the zip tie, secure the hose to the front leg as shown. Do not pull the zip tie tight - leave it just loose enough so that the hose can be adjusted if needed. T ying the hose to the leg helps prevent the hose from coming into contact with the hot burner[...]

17 1 2 3 4 5 The instructions stated on gas cylinder tanks have to be followed when filling or transporting tanks. Failure to do so could result in problems relating to overfilling, excessive venting release of gas and to regulator freezing. . The knob on the LP tank must be closed. See that the knob is turned clockwise to a full stop. . Check that[...]

18 LP T ank Not Included Cylinders must be filled before initial use. All handling, transport, filling and storage of LP gas cylinders must be in accordance with Cylinders must be suitably tied down during transport. Do not place any other items on top of cylinders at any time. Cylinders are not to be exposed to excessive temperatures or high heat.[...]

11 Operating Instructions Pre-Use Procedures Your smoker has been packaged with a retail store level point-of-purchase label that hangs on the front of the door panel. This label must be removed before use. To remove the label, simply cut or tear along the indicated line and pull the top portion of the label from behind the name plate. Before you c[...]

Adding Wood / Charcoal To add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely up to you. One full box is typically enough for several hours of smoking. Once the box is filled, place the lid on top of the box and set the box in the smoker. To add w[...]

21 Lighting Procedure Igniter Lighting System: Match Lighting: 1. Check all connections for leaks using the “soapy water” test as explained on page 16. 2. Open the smoker cabinet door . 3. Check for any blockage to the venturi tube or burner . Remove any foreign objects or matter . 4. Be sure the burner control knob is in the “OFF” position[...]

11 Shutting the Smoker Off CAUTION : The smoker can become very hot while in use. Do not touch any portion of the smoker except for the door handle and burner control knob. It may be necessary to use protective gloves.  Turn the burner control knob off by pushing in and rotating clockwise. The burner flame should then go out.  Turn off the LP[...]

11 Cooking Instructions IMPORTANT : Before each use, clean and inspect the hose and the connection to the LP cylinder. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced before the smoker is used. Refer to the “leak test” instructions in the LP Tank connection portion of this manual.  Fill the wood chip box with[...]

11 T emperature Chart Here is a chart for measuring properly cooked meat temperature: (USDA Standard) Ground Meat & Meat Mixtures T urkey , Chicken 165° F (74° C ) V eal, Lamb 160° F (71° C ) Beef, Pork 160° F (71° C ) Fresh Beef Medium Rare 145° F (63° C ) Medium 160° F (71° C ) W ell Done 170° F (77° C ) Fresh Lamb Medium Rare 145[...]

Burner Holes in Burner YELLOW BLUE BAD FLAME GOOD FLAME FLAME CHECK 25 Care and Maintenance burner . Try cleaning the burner surface and the holes to improve the flames. Bad flames may also be caused by poor HVR-to-venturi attachment. Always let the smoker cool before cleaning or checking the assembly . T o protect your smoker from weather , always[...]

The Great Outdoors Smoky Mountain Series smoker is guaranteed against broken or damaged parts at the time of purchase. The cast brass burner is guaranteed for 10 years. All other parts carry a 1-year limited warranty except the water bowl, which is guaranteed to be free of defects for 90 days. Paint is gu ®T M aranteed to be free of defects for 90[...]

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©2004 CFM Home Products. Smoky Mountain Series, the Smoky Mountain Series logo, and the Great Outdoors Grill Company logo is a trademark of CFM Home Products and not to be used without express permission by the owners and managers of CFM Home Products. Patents Pending USA 1998-2004 Part number: AZ002047 Revision A: December 2004[...]