GSI Outdoors PNEG-1521 manual

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2 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 36' CPS10360 42' CPS10420 48' CPS10480 54' CPS10540 60' CPS10600 72' CPS10720 75' CPS10750 78' CPS10780 Bin Dia. 10" Commercial DGD Sw eep This manual is valid for the sweep catalog numbers in the table below .[...]

3 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger TABLE OF CONTENTS Introduction ................................................................................................................... ....... 4 Safety Guidelines ................................................................................................................ 5 Saf[...]

4 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage. INSPECT the shipment immediately upon arrival. The Customer is responsible for ensuring that all quantities are correct. Report any damage or sh[...]

SAFETY 5 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger This manual contains information that is important for you, the owner/operator , to know and understand. This information relates to protecting personal safety and preventing equipment problems . It is the responsibility of the owner/operator to inform anyone operating or working in th[...]

SAFETY 6 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger GSI’s principle concern is your safety and the safety of others associated with grain handling equipment. We want to keep you as a customer . This manual is to help you to underst and safe operating procedures and some problems which may be encountered by the operator and other perso[...]

SAFETY 7 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety s[...]

SAFETY 8 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger PREP ARE FOR EMERGENCIES Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy . Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment ap[...]

SAFETY 9 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger D at e E mp l o yees S i g nat u r e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 E mp l o yees N ame ( p r i nt ed ) A . The User/Operator must be competent and experienced to operate auger equipment. Anyone who works with or around augers must have good common sense in order to be qualified. [...]

DECALS 10 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Check the components shown below to insure that the safety decals are in place and in good condition. If a decal cannot be easily read for any reason or has been painted over , replace it immediately . Contact your dealer or the manufacturer to order a replacement decal free of charge[...]

DECALS 11 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger DANGER Decal No. DC-1395 was supplied with your Bin Unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are alr[...]

INST ALLA TION 12 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger FIG . 1- A FLOOR VIEW The company does not recommend setting the Direct Gear Drive Bin Sweep unit in concrete. If inst alling a unit flush with a concrete floor , we recommend the unit be installed in a preformed trench. Use the diagram below . 1. POWER SWEEPS IN BINS WITH CON[...]

INST ALLA TION 13 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger For bins with raised metal floors, it is necessary to cut openings in the floor for the Centerwell and Intermediate Wells. A . Make sure the metal floor is high enough above the concrete base so there is space for the wells. It would be convenient to complete assembly of the b[...]

INST ALLA TION 14 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Cut openings in the bin floor for the Intermediate wells. (See figure below .) The number of wells depends on bin size. The distance between Intermediate wells and the Centerwell should be equal. 3. INTERMEDIA TE WELL INST ALLA TION 36' 3 17' 10-7/ 8 " 36. 3[...]

INST ALLA TION 15 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Cut an opening in the bin wall for the unloading tube to pass through. The hole should be approximately 13 ½” in diameter , 6” below the level of the floor and inline with the Centerwell tube. y B. From inside the bin, insert the angle ring end of the Unload T ube Ass[...]

INST ALLA TION 16 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 4. UNLOAD TUBE ASSEMBL Y INST ALLA TION (Cont.) 5/16” Serrated Flange Nuts Connecting Band 5/16” x 1 -1/2” Hex Bolts E. Position the Unload T ube flush against the Centerwell tube. Unload Tube Centerwell Tube F . Slide the Connecting Band until it is equally positioned o[...]

INST ALLA TION 17 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 5. OUTER UNLOAD TUBE ASSEMBL Y INST ALLA TION A . On bins > 60’ in diameter , loosen or unbolt the 30” Connecting Band from the outer Unload T ube Assembly . B. Position the outer Unload T ube Assembly flush against the inner Unload T ube Assembly , aligning the two key[...]

INST ALLA TION 18 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. Thread the 1” External Control Pipe Coupler onto the Intermediate Control Rod. Also thread the ½” Internal Control Pipe Coupler onto the Centerwell Control Rod. 5. OUTER UNLOAD TUBE ASSEMBL Y INST ALLA TION (Cont.) CENTER OF BIN Inside Intermediate Control Rod 1” Ext[...]

INST ALLA TION 19 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 6. CENTERWELL CONTROL GA TE ASSEMBL Y Centerwell Control Gate Centerwell Control Rod Flat Washers 5/16” Serrated Flange Nuts 1/2” Control Rod Clamp 5/16” x 3/4” Carriage Bolts A . Close the Centerwell Control Gate completely . B. Align the Centerwell Control Rod betwee[...]

INST ALLA TION 20 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Attach the upper and lower Bin Flanges to the Unload T ube Assembly using two (2) 5/16" x 1-½” Hex bolts, and Serrated Flange nuts. 7. BIN FLANGE INST ALLA TION B. Install the Clutch Control Pipe Position Lock to the lower Bin Flange using two (2) 5/16" x ¾?[...]

INST ALLA TION 21 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Make sure that all gates are fully closed. B. Pin the Inside Intermediate Control Rod to the Centerwell Control Rod, by using a 5/16" x 1-¾” Hex bolt and Hex nut through the aligned hole. 8. RACK & PINION INST ALLA TION C . Slip the Rack & Pinion tube over [...]

INST ALLA TION 22 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. With the Rack & Pinion fully extended towards the bin wall, attach the Half Band with six (6) 5/16" x 1-½” Hex bolts, flat washers, and Serrated Flange nuts. F . Slide the ¾” Wrenches over the shafts on the Rack & Pinion, making sure the collar faces the [...]

INST ALLA TION 23 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Install the longest section of the ½” Clutch Control Rod to the Clutch Control Arm on the Centerwell. Make sure that it is contained in the square Clutch Control Pipe Guides on the Intermediate Wells. Bolt the Rod to the Arm with a 5/16" x 1-¾” Hex bolt and Nylo[...]

INST ALLA TION 24 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 9. CLUTCH CONTROL INST ALLA TION (Cont.) C . Attach the ½” Control Rod Clamp to the Control Rod by inserting the 5/16" x 1-¾” long roll pin through the Clamp and Control Rod. D . Fasten the Clutch Handle to the Clamp using two (2) 5/16" x ¾” Carriage bolts, [...]

INST ALLA TION 25 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Begin by removing the Unload T ube Assembly End Cap if you have not done so already . 10. ASSEMBLING AND INST ALLING THE UNLOAD FLIGHT D . Attach the Discharge Unload Flight to the Connecting Shaft using two (2) ½” x 3-½” Grade 8 bolts and S tover nuts. B. Locate the[...]

INST ALLA TION 26 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 10. ASSEMBLING AND INST ALLING THE UNLOAD FLIGHT (Cont.) E. Insert the Unload Flight into the Unload T ube with the Square bushing end facing the Centerwell, and the Round bushing end facing the Discharge End of the T ube. Centerwell Square Shaft Unload Flight FIG . 10-C FIG .[...]

INS T A L L A T ION 27  PNE G152 1  Commercia l  Dire ct Gea r D ri ve Bin Swe ep Aug er A . Att ach the UJoint to th e Centerwell Ge arbox Shaf t using  a ¼” x1¼” Squa re Key , and  a 3 /8"x 3" Hex bolt an d Sto ve r nut. [...]

INST ALLA TION 28 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. Place the Bearing S tand Assembly onto the Connecting Shaft. 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) C. Fasten the first section of Sweep Flight to the U-Joint Flight Shaft with two (2) 5/8" x 4" Grade 8 bolts and S tover nuts. Make sure that the Dura-Edge si[...]

INST ALLA TION 29 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger F . Align the next section of Sweep Flight making sure that the Dura-Edge on both Flights are as continuous as possible, the angle between both faces being greater than 90°, and less than 180°, and without overlapping. 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) J . Attach [...]

INST ALLA TION 30 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) K. Bolt the first section of Back Shield to the Shield Pivot Bracket with two (2) 3/8" x 1- ½” Grade 8 bolts, four (4) flat washers, and two (2) Nylock nuts. L. Attach the second section of Back Shield to the Bearing S tand [...]

INST ALLA TION 31 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger N . Attach the second and third sections of Back Shield to the Bearing S t and Assembly together with the Carrier Wheel Assembly . Use two (2) 3/8" x 3-½” Hex bolts, four (4) flat washers, and two (2) Nylock nuts. 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) O . Bolt t[...]

INST ALLA TION 32 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Join the Sweep Wheel Housing Bracket and the Mounting Bracket with Anchor Loop together with two (2) 3/8" x 1-½” Grade 8 bolts, four (4) flat washers, and two (2) Nylock nuts. 12. SWEEP WHEEL INST ALLA TION B. Attach the assembly to the final Back Shield with two ([...]

INS T A L L A T ION 33  PNE G152 1  Commercia l  Dire ct Gea r D ri ve Bin Swe ep Aug er  12.  SWEEP WHEEL INST ALLA TION (Con t.)  C. (A)Removethe b otto m th ree(3) ½” x¾ ”Hex boltsand lockwashers onthe ou tsideof th e Enclose d Ch[...]

INST ALLA TION 34 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger D . Bolt the Segmented Rubber Wheel to the Enclosed Chain Drive Assembly Wheel Shaft Weldment with four (4) ½” Nylock nuts. E. Make final adjustments to the Back Shields and mounting brackets, and tighten all hardware. Remember to leave the Pivot bolt at the Gearbox loose e[...]

OPERA TION 35 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 13. MOTOR SELECTION A . The following horsepower recommendations are for conveyance of reasonably dry grain. Grain with moisture content above 15% will require a greater horsepower to obtain the designed capacity . The maximum possible cap acity will be less with high moisture gra[...]

OPERA TION 36 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 14. BEFORE FILLING THE BIN A . Read the Instructional Decal located on the Upper Bin Flange to learn how to control the Direct Gear Drive Power Sweep Well Gates. B. Push the Centerwell and the Intermediate Well Control Rods towards the Bin to close Well Gates. DO NOT enter a Grain[...]

OPERA TION 37 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 15. PRE-ST ART CHECKS A . Make sure that ALL belt(s) are tensioned properly . B. Make sure that ALL shield(s) are in place, and that the belt(s) and pulley(s) are able to move freely . C . Inspect the drive unit for any problems, or potential problems. D . Be aware of ALL emergenc[...]

OPERA TION 38 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 16. NORMAL OPERA TION DO NOT start or stop the auger while it is under load, this may cause the auger to “jam”. Failures may occur in the auger is run full before it has been polished by the grain, during the break-in period. The auger should run at a partial capacity until it[...]

OPERA TION 39 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger C . Use the ¾” Wrench on the Rack and Pinion and open the Centerwell Control Gate until the desired flow has been established. It should not be necessary to open the Gate more than 3" to 6". DO NOT open the Gate more than 3" to 6", as the flow of grain into [...]

OPERA TION 40 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 17. ENGAGING THE CLUTCH FOR THE BIN SWEEP Clutch Control Pipe Position Lock Bolt T o Engage Clutch Handle A . All power should be disconnected and locked out before starting. B. Loosen the Clutch Control Pipe Position Lock Bolt. Pull on the Clutch Handle away from the Bin to engag[...]

OPERA TION 41 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger C. Check the Sweep Carrier Wheel Assembly . If necessary , adjust the height so that the Sweep Arm Assembly is close to the floor , but will not contact the floor , Intermediate W ell T op Flanges, or the floor screws. D. Exit the grain bin. E. Make sure everyone is outside of the[...]

OPERA TION 42 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger removed by the Bin Sweep. F . Disconnect and lockout all power to the Unload Auger . G . Repeat S tep B, moving the grain into a smaller circular pile, as shown in Figure 18-B. H . Repeat S tep C. I. Exit the grain bin. J. Make sure everyone is outside of the bin and clear of the [...]

OPERA TION 43 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 19. SHUTDOWN A . Normal Shutdown 1. Before shutting down the unit, be sure the hoppers and augers are empty . 2. Disconnect and lockout the power source before leaving the work area. B . Emergency Shutdown 1. Know how to shut down the auger in case of an emergency . 2. Do not rest[...]

MAINTENANCE 44 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . The U-Joint must be lubricated with SAE Multipurpose Grease every 10 operational hours, or after each use. B. The Upper and Lower Gearboxes in the Centerwell should be half-full with oil. They must be checked and possibly filled with SAE 80W90 Gear Oil every 10 operational ho[...]

TROUBLESHOOTING 45 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Problem Possible Cause Solution 1. The auger is vibrating. A . The drive belt may be too tight, binding the head stub and flight. Damage can occur to the auger flighting, causing noise. Damage usually is caused from foreign material being run through the auger . A1. Adjust th[...]

TROUBLESHOOTING 46 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 4. The sweep flight and shield are no longer moving. A. T oo much drag. A1. Check the clearance between the shield and the bin floor . Make sure there is room for the auger to move. Adjusting the shield may be necessary . B. Worn sweep wheel. B1. The sweep wheel wears down ov[...]

PARTS LIST 47 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger P ARTS SECTION[...]

PARTS LIST 48 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL P ARTS[...]

PARTS LIST 49 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL P ARTS Re f # P a r t # De s cr i p ti o n 1 GK7 55 2 C e nter we ll W e ldme n t 2 GK 7646 Centerwe l l A c c es s Door 3 GK 7 575 Cent erwel l Cov er P l at e 4 GK 1 330 1-1/ 4" 2-Hol e Fl ang e B eari ng w/ Lo c k Col l ar 5 GK 2 323 S proc k et #60 15T 1 -1/ 4&[...]

PARTS LIST 50 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL SHAFT ASSEMBL Y P ARTS R e f # Pa rt # D e s cri p ti on 1 GK 7582 Cent er wel l S q uare S haft 2 GK 7581 Cent er wel l A s s embl y B ear i ng P l at e 3 GK 1 34 3 1 1/ 2" 4- Hol e Fl an ge B ea r i n g w/ Loc k Col l ar 4 GK 7 83 0 B us h i ng : UHMW 1 1/ 2"[...]

PARTS LIST 51 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger UNLOAD TUBE CONNECTION P ARTS R e f # Pa rt # D e s cri pti on 1 GK7635 C ent erw el l A s s embl y 2 GK 1796 10" x 12" x 14 Gauge C onn ec t i ng B and 3 GK1726 C ont rol Gat e Cl amp 1/ 2" 4 S -8397 5 / 16" x 1 3/ 4" S pri ng P i n 5 S -1937 5 / 16"[...]

PARTS LIST 52 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger INTERMEDIA TE INSIDE WELL P ARTS[...]

PARTS LIST 53 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger INTERMEDIA TE OUTSIDE WELL P ARTS Re f # P a r t # De s c ri p ti on GC115 54 In s i de I nt ermediat e W ell GC115 57 Out s ide Interm ediat e W ell 2 GK 1057 10" x 2" x 12 Gauge Hal f B and 3 GK 7580 Interm ediat e W el l Gat e 4 GC0 9006 Con t rol P i pe Clamp 1"[...]

PARTS LIST 54 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger DOUBLE TUBE AND FLIGHT P ARTS Ref # Part # Description 1 GK1883 10" x 30" X 12 G auge Connecting Band 2 GK1339 Connecting Shaf t 1 1/2" O.D. x 9 1/2" 3 GC05323 1/2" Control Pipe Inter nal Connector 3/8" NPT x 1" 4 GT 3-0462 1" Control Pipe E[...]

PARTS LIST 55 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Re f # P a rt # De s c ri p ti o n GK 7568 42-78' B i n Rac k & P i nion Housi ng A s s em bly GK 6966 36' Bi n Rac k & P i nion Hous i ng As s em bl y 2 GK 5116 10" x 6" x 7 Gauge H al f B and 3 GK 6845 R ac k & P ini on Cran k S haf t 4 GK 6841 R [...]

PARTS LIST 56 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger BIN FLANGE P ARTS AND CONTROL PIPES[...]

PARTS LIST 57 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger P art # Lengt h P art # Lengt h P art # Lengt h Part # Lengt h P art # Lengt h P art # Lengt h P art # Lengt h 36' GC11621 1 91. 75' ' GC116 24 212. 25' ' GC11681 248. 50' ' 42' GK 11619 131. 25' ' GC 11620 85. 25'' GC116[...]

PARTS LIST 58 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS[...]

PARTS LIST 59 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS[...]

PARTS LIST 60 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS R e f # P a rt # D e s cription B undl e # Pa rt # De s cr i ption 1 GK 7630 Shi el d P i v ot B rac k et GK 5376 2 GK 761 4 U-Joi nt 1-1/ 4" B o re & 1-1/ 2" B o re GK 228 0 9" x 5 ' - 3-1/ 2" x 1 / 4" Fl i ght W e l dm[...]

PARTS LIST 61 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger R e f # P a r t # De s c ri p ti o n 1 G K 5163 S weep Car rier B ody 2 G K 5164 S weep Car ri er Leg A s s em bl y 3 G K 2085 S weep W heel Dis c 4 G C09726 S weep Car ri er W heel B us hing 5 G K 5165 S weep Car ri er W heel Leg 6 S - 7249 3/ 8"-16 x 3" HHCS Z inc G r [...]

PARTS LIST 62 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Ref # Part # Descriptio n 1 GK4243 Enclosed Drive Sweep W heel Hous ing 2 GK2359 1 1/4" 3-Hole F langette, Cutbac k 51/64" 3 GK1008 1 1/4" Bearing w/ Lock Collar 4 GK2352 2" to 1" Input Shaft 5 GK2360 1" 3-Hole Flangette, Cutbac k 2 1/32" 6 GK158[...]

W ARRANTY 63 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger THE GSI GROUP , INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUF ACTURES T O BE FREE OF DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RET AIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONL Y[...]

This Equipment shall be installed in accordance with the cur rent installation codes and applica ble regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. Copyright © 2007 by the GSI Group Printed in the USA The GSI Group, Inc. 1004 E. Illinois St. Assumption, I[...]