GSI Outdoors PNEG-1597 manual

PNEG-1597 Sweep T ractor Assembly Instructions PNEG-1597 Date: 02-28-08[...]

2 PNEG-1597 Sweep T ractor Assembly Instructions General Information A. We reserve the right to improve our product wh enever possible and p ractical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment sold previously. B. The Sweep Tracto[...]

PNEG-1597 Sweep T ractor Assembly Instructions 3 T able of Content s Contents Chapter 1 Safety .............. ............................. .......................... ............................. ........... ......................... ............ 5 Safety Guidelines ................ ......................... .......................... ............[...]

4 P N E G - 1 5 9 7 Sweep Tracto r Assembly Instructions GSI equipment is built to provide many years of dependable service to our customers through durable craftsmanship. One of the most important aspects of GSI engineering is SAFETY 1 st design throughout all product lines. At GSI - Safety is NO ACCIDENT! That is why GSI is implementing its SAFET[...]

PNEG-1597 Sweep T ractor Assembly Instructions 5 1. Safety Safety Guidelines This manual contains information that is important for you, the owner/opera tor, to know and understand. This information relates to protectin g personal safety and preventing equipment problems. It is the responsibility of the owner/opera tor to inform anyone ope rating o[...]

6 PNEG-1597 Sweep T ractor A sse m bly Instr uc tio ns 1. Safety Safety Instructions Our foremost concern is your safety and the safety of oth ers associated with this equipment. We want to keep you as a customer. This manual is to help you u nderstand safe operating procedures and some problems which may be encountered by the operato r and other p[...]

1. Safety PNEG-1597 Sweep Tractor Assemb ly Instructions 7 Wear Protective Clothing Wear close fit ting clothing and safety equipment appropriate to the job. Remove all jewelry . Long hair should be tied up and ba ck. Safety glasses should be worn at all times to protect eyes from debris. Wear g loves to protect your hands from sharp edges on plast[...]

8 PNEG-1597 Sweep T ractor A sse m bly Instr uc tio ns 1. Safety General Safety Guidelines A. DO N OT make an y alterations to the eq uipment. Such alterations may produ ce a very dang erous situation, where SERIOUS INJURY or DEATH may occur. B. This equipment shall be installed in accordance with any regulations or installation codes that are requ[...]

1. Safety PNEG-1597 Sweep Tractor Assemb ly Instructions 9 Hazards A. Keep clear of all augers. DO NOT ENTER the bin. B. If you must enter this bin: 1. Shut OFF and lock out all power. 2. Use safety harness and safety line. 3. Station another person outside the bin . 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. [...]

10 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 1. Safety Operator Qualifications A. The User/Operator must be competent and exper ienced to operate auger equipment. An yone who works with or around augers must have good common sense in order to be qualified. These persons must also know a nd meet all other qualifications, such as: i. Any [...]

PNEG-1597 Sweep T ractor Assembly Instructions 1 1 2. Safety Decals Check components shown below to ensure t hat the safe ty decals are in place and in goo d condition. If a decal cannot be easily read for any reason or has been painted over, replace it immediately. Cont act your dealer or the manufacturer to orde r a replacement decal free of char[...]

1 2 P N E G - 1 5 9 7 Sweep T rac tor A ssembly Instructions 3. Assembly Sweep T ractor Assembly 1. Place the tractor frame on plain flat ground and remove the bolts from the tractor frame. 2. Bolt the pillow block bearing to the bearin g mount bracket using two (2) 1/2"-13 x 2" hex head cap screws , two (2) flat washers, and two (2) 1/ 2[...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 13 4. Slide the tractor axle (shaft) through the left si de of the pillow block bearing and the lo ck collars so as to pass through the right side of th e pillow bloc k bearing. Make sure the keyway is on the left hand side. NOTE: Do not tighten lock collars. 5. Assemble the 40 tooth spro c[...]

14 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 7. Assemble the tire securely to the wheel hub using five (5) 1/ 2"-20 lug nuts. NOTE: Make sure that the tires are asse mbled on corresponding sides with the help of valve stem, and remove the screws or nails that are present in the tire s. The tires are foam filled. The tre[...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 15 8. Bolt the shield bracket weldment to the front of the tractor frame u sing two (2) 3/8"-16 x 3-1/2" hex head cap screws, two (2) 3/8" flat washers (only o n the bottom slot of the weldment) and two (2) nuts. Figure 3D 3/8"-16 x 3-1/2" Hex head cap screws 3/8&qu[...]

16 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 9. Bolt the four (4) 5/8"-11 x 6" thread ed rods to the tractor frame using one (1) 5/8"-11 hex nut for each rod. Figure 3E 10. Place one (1) 5/8"-11 hex nu t onto each rod in a temporary position. These will hold the mot or plate in place. Figure 3F 5/8"-[...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 17 11. Mount the motor to the gear box plate using f our (4) 3/8"-16 x 1" flanged bolts, th en place over the threaded rods, resting on the hex nuts. Figure 3G 3/8"-16 x 1" Flanged bolts Gear motor assembly 5/8"-1 1 x 6" Threaded rods 5/8"-1 1 Hex nuts[...]

18 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 12. Mount the gear box plate and motor a ssembly to the 5/8"-11 x 6" threaded rod installed to the tractor frame using four (4) 5/8 "-11 hex nuts. Figure 3H 5/8"-1 1 x 6" Threaded rods Gear motor assembly 5/8"-1 1 Hex nuts[...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 19 13. Assemble the 13 tooth sprocket to the motor shaft using sq uare key (1/4" x 1" long). 14. Install the roller chain around th e sprockets. Ad just the position of the tractor axle (shaft) if necessary so as to align the chain correctly. Tigh ten the chain as required by adju[...]

20 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 15. Install the top chain gua rd assembly to the tr actor frame using four (4) hex bolts. Slide the bottom chain guard assembly t hrough the slot on the top chain guard and se cure tightly using 3/8"-16 x 3/4" flanged bolt. Figure 3J Chain guard top assembly Chain guard [...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 21 16. Mount the weights to the tractor f rame using one (1) 5/8"-11 x 8-1/2" threaded rod and three (3) flanged nuts and one (1) 5/8" flat washer. NOTE: Install the weights against the left hand frame upright so the weight is in the middle of the tractor assembly. Figure 3K [...]

22 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly End Wheel Assembly NOTE: If installing sweep tractor to an existing sweep, the curren t end wheel components must be removed. 1. Connect stub into flighting using a 5/8" x 4" long hex head ca p screw and 5/8" nylon lock nut. 2. Install bearing stand onto the stub sh[...]

3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 23 Sweep T ractor to Shield Assembly 1. Position sweep tractor a gainst the sweep shield approximately 3' from the end wheel. 2. Use the bracket on the sweep tractor t o mark the location where the holes need to be drilled into the sweep shield. You may need to adjust the bolts on the [...]

2 4 P N E G - 1 5 9 7 Sweep T rac tor A ssembly Instructions 4. Part s List Sweep T ractor Part s[...]

4. Part s List PNEG-1597 Sweep Tractor Assemb ly Instructions 25 Sweep T ractor Part s (Continued) 12" T r acto r Drive Part s List Ref # Part # Description 1 GK7714 T ractor Frame Weld 2 GK7716 Bearing Mounting Bracket 3 S-9062 Bolt Flange 1/2"-13 x 1-1/4" Zn Grade 5 4 S-8506 Serrated Flange Nut 1/2"-13 Zn 5 017-1486-4 Bearing:[...]

26 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 4. Part s List End Wheel Part s Sweep T ractor End Whee l Parts List Ref # Part # Description 1 GK4952 Sweep T ra ctor End Wh eel 2 GK2172 Bearing Bracket - 12" 3 GK2163 Bearing Holder W/2" Bronze Bush - 12" 4 GK6457 End Wheel Assembly - 10" GK4954 End Wheel Assembly - 12&[...]

PNEG-1597 Sweep T ractor Assembly Instructions 27 5. W arranty The GSI Group Warranty THE GSI GROUP (GSI) WARRANTS ALL PRODUCT S WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGIN AL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ON[...]

T his equipment shall be in stalled in a ccordance with the cur rent installation codes and a pplicable re gulations which should be ca refull y f ollow ed in all cases. Authorities ha ving jurisdiction should be consulted before inst allations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4[...]