Harley-Davidson CRUISER M0412 manual

Owner's Manual with Assembly Instructions For Model M0412 Please read this manual and save it with your original sales receipt. T ools needed for assembly: Phillips Screwdriver , Hammer and Safety Scissors (all not included). Use only with a Power Wheels ® 12 Volt Rechargeable Battery and Power Wheels ® 12 Volt Charger with T ype 12V Connect[...]

2 T ABLE OF CONTENTS A M0412a-0920 IMPORT ANT INFORMA TION A 2 T ABLE OF CONTENTS M0412a-0920 A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . .[...]

M0412a-0920 3 W ARNINGS AND CAUTIONS B M0412a-0920 • In the unassembled state, this package contains small parts. Adult assembly is required. • Use the charger in dry locations only. ELECTRICAL HAZARD WARNING CAUTION WARNING RIDING HAZARD • Prevent Injuries and Deaths • Direct Adult Supervision Required • Never Ride at Night. • Keep Chi[...]

M0412a-0920 4 P ARTS C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751 , rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been co[...]

5 T ABLE OF CONTENTS A M0412a-0920 Fasteners Shown Actual Size For your convenience, we included extra fasteners! Note: T ighten and loosen all screws with a Phillips screwdriver . Do not over -tighten the screws. 5 P ARTS C Part Not Shown: Label Sheet M0412a-0920 12 Volt Charger 12 Volt Battery #8 x 3 / 4 " Screw - 63 .437 Cap Nut - 4 .354 Ca[...]

6 T ABLE OF CONTENTS A M0412a-0920 T M 6 P ARTS PICTURE D 4 29 19 1 39 12 15 Note: Some parts shown are assembled on both sides of the vehicle. 16 12 Wheel Axle - 2 13 Air Cleaner 14 Steering Bushing - 2 15 Headlight Lens 16 Headlight Housing 17 Left Handlebar 18 Right Handlebar 19 Front Fork 20 Handgrip - 2 21 Long Hex Bushing - 2 22 Steering Stop[...]

M0412a-0920 7 BA TTER Y CHARGING E M0412a-0920 ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a child if vehicle tips over. Always use battery retainer. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wron[...]

8 Charger Connector BA TTER Y CHARGING E A B M0412a-0920 12V Battery • Plug the charger connector into the batter y A . • Plug the charger into a standard wall outlet B . Notes: - If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”. - Use the charger only in a wall outlet. Do not plug the charger into a [...]

9 ASSEMBL Y F M0412a-0920 Children can be harmed by small parts, sharp edges and sharp points in the vehicle's unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. WARNING 1 • Position the vehicle [...]

M0412a-0920 10 ASSEMBL Y F M0412a-0920 6 7 4 • Fit the tabs on the left footboard into the slots in the left side of the vehicle frame. Make sure both tabs are in the slots. Hint: Y ou may need to squeeze the left footboard in order to align the tabs with the slots. • Insert two #8 x 3 / 4 " screws into the left footboard and tighten. Left[...]

M0412a-0920 10 11 ASSEMBL Y F M0412a-0920 11 9 .437" Right Exhaust Pipe - Outer Half • Fit the outer half of the right exhaust pipe (R) to the inner half of the right exhaust pipe. 8 Right Exhaust Pipe • With the holes aligned, insert six #8 x 3 / 4 " screws to join both halves of the right exhaust pipe. Tighten the screws. • Repeat[...]

M0412a-0920 16 12 ASSEMBL Y F M0412a-0920 15 • Slide an axle bushing (tube side first) onto the end of the wheel axle. Make sure the flat end of the axle bushing fits into the groove in the fork arm. • Fit a .437 (large diameter) cap nut on the end of the wheel axle. • Support the opposite end of the wheel axle and tap the .437 cap nut with a[...]

M0412a-0920 19 18 20 13 ASSEMBL Y F M0412a-0920 • Fit the headlight lens onto the headlight housing. • Insert three #8 x 3 / 4 " screws into the headlight lens and tighten. Headlight Lens Headlight Housing Front Fork Lower Hole Lower Hole Front Fork Cover • Fit the front fork into the front fork cover . • Insert two #8 x ½" screw[...]

14 M0412a-0920 24 23 22 ASSEMBL Y F Right Handlebar Back View Right Handlebar • Locate the right handlebar . The right handlebar has an additional hole in the grip area. • Fit the switch to the right handlebar , making sure the screw hole in the switch aligns with the screw hole in the right handlebar . Switch Cover Grip Area Additional Hole Sw[...]

28 27 26 15 M0412a-0920 ASSEMBL Y F Plug Fork Cover • Position the front fork so that it is upright and facing you. • Insert the handlebar harness plug through the upper hole in the front fork. Do not insert the plug through the lower hole in the front fork. Handlebar Harness Upper Hole DO NOT insert the plug through the lower hole in the front[...]

16 32 TM 31 30 M0412a-0920 ASSEMBL Y F • Align the screw holes in each handlebar with the screw holes in the front fork. • First, insert two #8 x ¾" screws through the lower holes in the front fork and into each lower hole in each handlebar A and hand tighten. Do not tighten the screws completely . These screws will be tightened in step 5[...]

.354" 36 TM 35 .354" 34 T M 17 M0412a-0920 ASSEMBL Y F Steering Stop Neck of Vehicle Body • First, fit the tab on the steering stop into the cur ved slot in the lower steering bushing A . • Hold the steering stop in place. • Then, slide the handlebar assembly on the vehicle frame neck and over the steering stop B . Handlebar Assembl[...]

18 ASSEMBL Y F T M 40 T M 39 38 M0412a-0920 ASSEMBL Y F • Balance the sound box on the vehicle body . (The speaker should face down.) • Fit the tabs at the bottom of the tank under the front end of the vehicle body . • Lower the tank on the vehicle frame, making sure that the two small square openings in the tank fit over the buttons on the s[...]

44 43 T M 19 M0412a-0920 ASSEMBL Y F Front View 42 • Fit the tachometer to the fork cover . • Insert two #8 x ¾" screws into the tachometer and tighten. T achometer Fork Cover • Slide the fender onto the ends of the handlebars. Make sure the pegs on the fender slide over the tabs on the front fork. Handlebar Front Fork Ta b s Front Fork[...]

20 ASSEMBL Y F 48 47 46 M0412a-0920 ASSEMBL Y F Wheel Guide Guide Guide Guide • Before applying labels to the front wheel, wipe the wheel with a clean, dry cloth to remove any dust or oils. • Apply labels to both sides of the front wheel as shown in the illustration. IMPORT ANT! Labels 18 and 19 are designed to slightly overlap; and labels 20 a[...]

54 52 51 50 21 M0412a-0920 ASSEMBL Y F • Now, completely tighten the four screws in the front handlebar assembly to secure the handlebars. Tighten Screws Tighten Screws • Fit the left mirror to the left handlebar . • Fit and hold the mirror clamp to the left mirror . • Insert two #8 x ¾" screws through the left mirror and into the mir[...]

T ABLE OF CONTENTS A Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the sur face of the vehicle with a clean, dry cloth to remove any dust or oils. • Place the labels exactly [...]

DECORA TION 23 M0412a-0920 G T M ® T M RIGHT SIDE LEFT SIDE 22 5 8 11 8 5 32 12 32 12 30 14 17 5 5 8 8 11 12 12 32 32 23 16 33 15[...]

1 2 IMPORT ANT! Use only a Power Wheels ® 12 volt lead-acid rechargeable battery . Use of any other battery will damage your vehicle. Make sure that you charge the battery for at least 18 hours using the enclosed Power Wheels ® 12 volt charger before operating your vehicle for the first time. Charge the battery for at least 14 hours after each us[...]

BA TTER Y CARE AND DISPOSAL I 25 M0412a-0920 • Y our Power Wheels ® battery is a non-spillable, sealed lead-acid battery . It must be recycled or disposed of in an environmentally sound manner . • Do not dispose of a lead-acid batter y in a fire. The battery may explode or leak. • Protect the environment by not disposing of this product with[...]

RIDING HAZARD SAFE DRIVING RULES J WARNING 26 M0412a-0920 • Prevent Injuries and Deaths • Direct Adult Supervision Required • Never Ride at Night. • Keep Children Within Safe Riding Areas. These areas must be: - away from swimming pools and other bodies of water to prevent drownings - generally level to prevent tipovers - away from steps, s[...]

• Y our vehicle has a patented, electronic braking system that automatically stops the vehicle when your child’ s foot lifts from the pedal. Make sure your child is comfortable with steering the vehicle and automatically knows how to stop. IMPORT ANT! Use this vehicle ONL Y outdoors. Most interior flooring can be damaged by riding this vehicle [...]

28 M0412a-0920 VEHICLE CARE L M • Check all screws, cap nuts and their protective coverings regularly and tighten as required. Check plastic parts on a regular basis for cracks or broken pieces. • During snowy or rainy weather , the vehicle should be stored inside or under a protective cover . Remember to charge the battery at least once per mo[...]

29 M0412a-0920 PROBLEM POSSIBLE CAUSE SOLUTION Vehicle does not run Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Check a[...]

30 M0412a-0920 Vehicle was running but Loose wires or loose connectors Check all wires and connectors. Make sure the suddenly stopped motor harness connector is tightly plugged into the battery, and that there are no loose wires around the motors. Tripped thermal fuse The built-in thermal fuse may "trip" and shut down operation of the veh[...]

M0412a-0920 31 M0412a-0920 Vehicle runs sluggishly Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Check all connectors. Ma[...]

PRINTED IN CHINA 73610a-0920 Or contact your local independently owned and operated Power Wheels ® Authorized Ser vice Center . For the location nearest you, visit us on-line at www .power wheels.com . Fisher -Price, Inc., a subsidiary of Mattel, Inc., East Aurora, New Y ork 14052 U.S.A. ©2007 Mattel, Inc. All Rights Reserved. ® and ™ designat[...]