Hearth and Home Technologies CASTLEWOOD 42 manual

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 1 Owner ’ s Manual Installation and Operation Models: Outdoor Woodburning Castlewood 42 DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Re[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 2 Read this manual before installing or operating this replace. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Outdoor Lifestyles wood burning replace. The Outdoor Lifestyles replace you have selected is desig[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certication . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Non-Combustible Materials . . . . . . . . .[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 4 1 L isting and Code Approv als A. Appliance Certication This replace system has been tested and listed in accor- dance with UL 127 and CAN/ULC-S610-M87 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Ca[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 5 2 Gett ing Star ted A. Design and Installation Considerations Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consul t insura nce carri er , local building inspect or [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 6 F . Grate This replace is designed to be used with the grate sup- plied with this unit or one approved by HHT . The grate will deteriorate over time and will need occasional replace- ment.  ! Us[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 7 3 F raming and C learanc es A. Selecting Fireplace Location This outdoor replace will shed moderate amounts of water , but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions. The replace will not perform as a[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 8 Figure 3.1 Fireplace Locations FREEST ANDING INST ALLA TION (Combustible Structure) (Enclosed Fireplace) 10 ft Min. Figure 3.2 Freestanding Fireplace Locations 95-1/2 2424 [ ] 54 1372 [ ] 1/2 13 [ ] 1-1/2 38 [ ] 67-1/2 1714 [ ] 53 1346 [ ] 1/2 13 [ ] 1-1/2 38 [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 9 B. Clearances Fire Risk • Comply with all minimum clearances to combustibles as specied. • Framing or nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 10 2 in./51 mm minimum air space clearance to the enclosure. Use only noncombustible material below the top of the top standoffs. 28-3/8 in. 721 cm 74-1/2 in. 1892 cm 53- 7/8 in. 1368 cm C. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 1 1 E. Chimney Requirements When planning your replace location, the chimney construc- tion and necessary clearances must be considered. The re- place system and chimney components have been tested to provide exibility in construction. The following [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 12 4 Installation of F ireplace Position the Fireplace This replace may be placed on either a combustible or noncombustible continouous at surface. Follow the instructions for framing in Section 3.D. Slide the replace into position. Be sure to provide t[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 13 W ARNING! Cooling air must be provided when install- ing in combustible enclosure or on combustible surface. • Locate cooling air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat. • Recommended b[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 14 V ertical distances are measured from the base of the re- place. • Minimum overall straight height is 10 ft. if the replace is freestanding and a minimum of 10 ft from a combustible structure. • Chimney must extend 2 ft (.6 m) above any portion of t[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 15 B. Assemble the Chimney Sections         install substitute or dam- aged chimney components. • Use only those components described in this manual. Substitute or dam[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 16 C. Using Offsets/Returns T o bypass any overhead obstructions, the chimney may be offset using an of fset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to de[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 17 6 Complete th e Enclos ure B. Chase T op A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turn- down and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around th[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 18 TCT1 175 T erra Cotta Cap Chimney Pipe Chase T op T ermination Cap Chase Collar 2 in. (51 mm) Minimum Height Remove 2 screws from front & back to lift the top off T ermination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Place waterproof se[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 19 7 Installation of Mold ed Brick Panel A. Install Hearth Molded Brick Panel 1. Put a level on replace to verify it is level side to side and front to back. 2. While the heart h is remov ed from the replace , measure all 4 corrners to determine the varian[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 20 E. Mortar (Optional) The non-combustible finishing material across the top of fireplace opening will be even with lower edge of metal face. Non-combustible finishing materials MUST overlap side faces by 1 1/4 in. (32 mm) to cover the edges of the panels. Fini[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 21 8 Accessories Figure 8.1 Gas Line Installation A. Gas Log/Lighter Provisions A certied gas log lighter or decorative gas log set can be installed in this replace. This replace was not tested and listed for use with an un- vented gas log heater . Do n[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 22 9 Fin ishing A. Non-combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 23 D. Raised Hearth Extension Framing The hearth framing must be constructed of non-combustible materials (Figure 12.2) and placed on 1/2 in. Durock and 1 in. Micore (or equivalent material) (Figure 12.4). When cre- ating the platform, allow for the thickness of[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 24 E. Non-combustible Sealant After completing the framing and applying the facing ma- terials over the framing, a bead of 300° F minimum non- combustible sealant or motar must be used to close of f any gaps at the top and sides between the replace and heart[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 25 F . Finishing Material Refer to Sections 9.A. and Sections 9.B. for combustible/ non-combustible materials. Refer to Figure 9.2 for non-com- bustible zone if cooling air hoods are installed.  ?[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 26 G. Mantel Figure 9.3 Clearance to Mantel or other non-combustilbes above replace • Refer to the shaded areas of Figure 9.3 for the location and dimensions of a combustible mantel. • A combustible mantel may be positioned no lower than 22 in. (508 mm) a[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 27 1 0 Op erating Instruc tions Fire Risk • Do not operate  replace before reading an d und ers tan din g ope rat ing in str uct ion s. Failure to operate  replace properly may cause  re. W ARNING A. General Information Fireplaces, as well as other wo[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 28 C. Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex- tension. Outdoor room furnishings such as chairs or other combustibles must be at least 4 ft (1.22 m) from the open front of the  replace. D. Firescreen A  resc[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 29 F . Wood Fuel Firewood Y our replace performance depends on the quality of the rewood you use. All seasoned wood, regardless of spe- cies, contains about 8,000 BTU’s per pound, and hard- woods have a greater density than soft woods. A piece of hardwoo[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 30 G. Starting a Fire Place crumpled or twisted paper under the replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper . The res must be built on the replace grate, without danger of the burning fuel falling out [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 31 1 1 T roubleshooting A. Diagnostics and Problem Solving I can’t get a good re going. What am I doing wrong? Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper . Is there enough paper/starter? • Insu[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 32 1 2 Maintenance and Ser vicing the F ireplace A. Disposal of Ashes Ashes should be placed in a metal container with a tight- tting lid. The closed container of ashes should be placed on a noncombustible oor or on the ground, well away from all combustib[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 33 Handle glass assembly with care. When cleaning glass door: • Avoid striking, scratching or slamming glass. • Do NOT use abrasive cleaners. • Use a hard water deposit glass cleaner on white lm. • Do NOT clean glass when it is hot. CAUTION Fire Risk [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 34 1 3 Reference Mater ials A. Fireplace Dimensions[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 35 B. Optional Components ODGF42-BZ Glass Doors (optional) See your Hearth & Home dealer for a complete list of optional components.[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 36 C. Chimney Components The following pictures show only those chimney components which may be safely used with this replace. A 1 1 in. (279 mm) 13 in. (330 mm) B Chimney Sections Catalog # A B in mm in mm SL1 106 6 152 4-3/4 121 SL1 1 12 12 305 10-3/4 273 S[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 37 21 in. (533 mm) Inside Diameter 1 1 in. (279 mm) Outside Diameter 13 in. (330 mm) SL1 130 Offset/Return A B 17 in. (432 mm) 2 in. (51 mm) 13 in. (330 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Catalog # A B FS538 0-deg. 17 in. 432 m[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 38 15-3/4 in. (400 mm) 32-3/8 in. (822 mm) 34-3/8 in . (873 mm) TR1 1T - Round T elescoping T ermination Cap ST1 175 - Square T ermination Cap 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) 17 in. (432 mm) 20 in. (508 mm) TCT1 175 - T erra Cotta Cap 31-3/4 in. (806 mm) [...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 39 Service Parts 08/10 42 in. Woodburning Fireplace Part numbers on following page. T raditional Molded Brick Panel Herringbone Molded Brick Panel ODCASTLEWD-42 1 2 3 4 5 6 7 13 7 12 1 1 14 15 8 9 12 1 1 10 7 Beginning Manufacturing Date: July 2010 Ending Manufa[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 40 Service Parts List ODCASTLEWD-42 Service Parts 08/10 42 in. Woodburning Fireplace Part numbers on following page. T raditional Molded Brick Panel Herringbone Molded Brick Panel ODCASTLEWD-42 1 2 3 4 5 6 7 13 7 12 1 1 14 15 8 9 12 1 1 10 7 Beginning Manufactur[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 41 Outdoor Lifestyles by Hearth & Home T echnologies, Inc.™ Limited W arranty Hearth & Home T echnologies, Inc. (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an H[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 42 Limited W arranty  • Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished[...]

Outdoor Lifestyles by Hearth & Home T echnologies Inc. • 4070-300 Rev C • 4/1 1 43 – NOTES – G. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for s[...]