Heat & Glo LifeStyle ST-38HV-AU manual

1 MODEL: ST -38HV -AU AUSTRALIAN GAS ASSOCIA TION APPROVED APPROV AL NUMBER 6027 THIS MANUAL MUST BE USED FOR INST ALLA TION AND RET AINED BY HOMEOWNER FOR OPERA TION AND MAINTENANCE. 675-900D 1 1/05 INST ALLA TION AND OPERA TION INSTRUCTIONS This product may be covered by one or more of the following patent s: (United St ates) 4593510, 4686807, 47[...]

2 IMPORT ANT : Read all instructions carefully before st arting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty . Save this manual for future reference. Heat & Glo, a brand of Hearth & Home T echnologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA MOD[...]

3 T ABLE OF CONTENTS 1. 0 INST ALLA TION INSTRUCTIONS . ................................................................... 4 1.1 Locating the Heater ..................................................................................... 5 1.2 Framing the Heater ..................................................................................... 6 1[...]

4 Figure 1. Diagram of ST -38HV -AU 1.0 INST ALLA TION INSTRUCTIONS When planning a heater installation, it’s necessary to determine: • Where the unit is to be installed. • The vent system configuration to be used. • Gas supply piping. • Electrical supply wiring. • Framing and finishing details. • Whether optional accessories—device[...]

5 Clearance Requirements The top, back, and sides of the heater are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the heater is one inch (25mm). The metal ends of the heater may NOT be recessed into combustible construction. Figure 2. Heater Dimensions, Locations, and Space Requirements 1.1 Locating[...]

6 Minimum Clearances from the Flue Pipe to Combustible Materials For V ertical For Horizontal Sections Sections At W all Firestop s T o p Bottom Sides T o p Bottom Sides 3 inches 1 inch 1 inch 1 inch 2-1/2 inches 1/2 inch 1 inch (75mm) (25mm) (25mm) (25mm) (64mm) (13mm) (25mm) Figure 3. Framing Dimensions For minimum clearances, see the direct vent[...]

7 NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest part of the terminal. 2. Prohibited area below electricity meter or fuse box extends to ground level. 3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area. 4. See Appendix J, Figure J1(a) and J2(a) for clear[...]

8 MODEL FLUE TERMINA TION APPROV ALS ST -38HV -AU DVK-01DA, DVK-01TR DVK-03DA DVK-TVCD TABLE 1 1.3 FLUE SYSTEM APPROV ALS AND INST ALLA TIONS This model is approved to use D-Series flue pipe components. A DVK-01DA, DVK-03DA or DVK-01TR Termination Cap must be used to terminate vent sys- tems in a horizontal position. DVK-TVCD vertical Ter- mination[...]

9 Figure 6 STRAIGHT UP VERTICAL FLUEING V (FT .) 40' MAX. (12.4 M) STRAIGHT OUT HORIZONT AL FLUEING H Max. Run 24" (610 mm) V CAP H NOTE: When the 45 0 elbow is attached horizontally , the supplied heat shield must be installed. HEA T SHI E LD[...]

10 Figure 6 H V V H FLUEING WITH ONE (1) 90° ELBOW V (F T .) H (FT .) 4.5' MIN. (1.37m) 3' MAX. (.914m) 6' MIN. (1.86m) 4' MAX. (1.22m) 8' MIN. (2.4m) 5' MAX. (1.5m) 32' MAX. (9.75m) 5' MAX. (1.5m) V + H = 37’ MAX. (1 1.3m) FLUEING WITH ONE (1) 90° ELBOW V (FT .) H (FT .) 1' MIN. (305mm) 2' MAX.[...]

11 Figure 8 FLUEING WITH TWO (2) 90° ELBOWS V (FT .) H + H 1 (FT .) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5’ MIN. (1.5m) 10’ MAX. (3.04m) 6’ MIN. (1.86m) 12’ MAX. (3.6m) 7’ MIN. (2.13m) 14' MAX. (4.27m) 1[...]

12 Figure 9 V 1 1 V H 1 1 H H V H 1 1 H 2 2 FLUEING WITH THREE (3) 90° ELBOWS V H H + H 1 1´ MIN. (305 mm) 2´ MAX. (610 mm) 2´ MAX. (610 mm) 2´ MIN. (610 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 3´ MIN. (914 mm) 2´ MAX. (610 mm) 6´ MAX. (1.86 m) 4´ MIN. (1.22 m) 2´ MAX. (610 mm) 8´ MAX. (2.4 m) 5´ MIN. (1.52 m) 2´ MAX. (610 mm) 10´ MAX[...]

13 Figure 10 H 1 1 H V 1 1 V V 1 1 H 1 1 H V FLUEING WITH THREE (3) 90° ELBOWS V (FT .) H + H 1 (FT .) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5’ MIN. (1.5m) 10’ MAX. (3.04m) 6’ MIN. (1.86m) 12’ MAX. (3.6m) 7’ M[...]

14 Installing Flue Components 1. Attach the First Flue Component to the Starting Collars T o attach the first flue component to the starting collars of the fireplace: • Apply a 3/8 inch (10mm) bead of stove cement around the inner pipe heater st arting collar . • Make sure that the heater rope gasket sup- plied with the heater seals between the[...]

15 For V ertical Runs The flue system must be supported every eight (8) feet (2.4M) above the heater flue outlet by wall brackets. T o install support brackets for vertical runs: • Attach wall brackets to the flue pipe and se- cure the wall bracket to the framing members with nails or screws. Use wall brackets to support vertical runs every 8 fee[...]

16 ! • Drill a hole or drive a nail through this center point. • Check the floor above for any obstructions, such as wiring or plumbing runs. • Reposition the heater and flue system, if neces- sary , to accommodate the ceiling joists and/or obstructions. • Cut an 1 1-inch X 1 1-inch (280 mm X 280 mm) hole through the ceiling, using the cent[...]

17 Figure 20 1.4 CONNECTING THE GAS SUPPL Y The gas is introduced to the appliance on the left hand side. See Figure 20. After the gas pipe installation is complete, check care- fully all gas connections for leaks with a soap solution. DO NOT USE AN OPEN FLAME. NOTE: THE GAS SUPPL Y LINE SHOULD BE PURGED OF ANY TRAPPED AIR PRIOR TO THE FIRST FIRING[...]

18 Figure 21 NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 • C RA TED WIRE. JUNCTION BOX JUNCTION BOX FAN BLUE BROWN YELLOW/GREEN BLUE BRN YW/GR BLK BLK TEMP . SENSOR SWITCH TEMP . SENSOR SWITCH BLK BLK SPEED CONTROL SPEED CONTROL F AN W I R I N G D I A G RA M F AN W I R I N G[...]

19 FIGURE 24 FIGURE 23 FIGURE 22 1.5.1 INST ALLING THE ELECTRICAL SERVICE TO THE JUNCTION BOX W ARNING: TURN ELECTRICAL POWER OFF A T THE CIRCUIT BREAKER BEFORE BEGINNING IN- ST ALLA TION. 1. Remove the electrical cover plate from the lower side of the heater . Remove the knockout from the plate and attach the Romex clamp (screws to the out- side.)[...]

20 LOG PLACEMENT INSTRUCTIONS LOG NUMBER 1 (SRV675-721): Position log #1 at the rear left corner of the grate against the three grate stops as shown. LOG NUMBER 2 (SRV6 7 5-722): Place log #2 so that the slot on the bottom of the log fits over the grate tab in the rear right corner . The left end of log #2 should rest against the stop on the right [...]

21 LOG NUMBER 3 (SRV675-726): Position log #3 on the front right hand side of the grate against the 3 stops. LOG NUMBER 4 (SRV675-723): Place log #4 so that the slot on the bottom of the log fits over the grate tab on the front left corner of the grate. The right end of log #4 must rest against the stop of the left center bar . LOG NUMBER 5 (SRV285[...]

22 LOG NUMBER 6 (SRV278-705): Place the "Y" end of the log #6 over the second rear grate bend and locate its top in the locating groove on log #2. LOG NUMBER 7 (SRV285-725): Position log #7 on the locating grooves on log #3 and log #4 as shown. OPPOSITE SIDE VIEW: Check log assembly against figures. 6 7[...]

23 ! ! 2.0 OPERA TING INSTRUCTIONS This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases ex- pelled to the outside of the building. W ARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL. The control system for these models is a millivolt type. I[...]

24 OPERA TING CAUTIONS • THIS APPLIANCE MA Y EXHIBIT A SLIGHT CAR- BON DEPOSITION. • DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. • DO NOT USE OR STORE FLAMMABLE MA TERI- ALS NEAR THIS APPLIANCE. • DO NOT SPRA Y AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERA TION. • THE DRESS GUARD IS FITTED TO THIS APPLI- ANCE TO [...]

25 LIGHTING INSTRUCTIONS TO TURN OFF GAS APPLIANCE 1. Open the bottom grille. 2. Turn ON/OFF switch to "OFF". 3. Turn the valve control knob clockwise to the "Pilot" position, then depress knob and continue turning to "OFF" position. 4. Close the bottom grille. 2.3 LIGHTING INSTRUCTIONS 2. 2 SAFETY INFORMA TION W ARNIN[...]

26 FIGURE 30 FIGURE 29 2.4 F AN OPERA TION The accessory fan is wired in series with a speed con- trol switch and a temperature sensor switch. Set the speed control to an "ON" position and light the heater . The temperature sensor switch will automatically start the fan when the switch warms up—and stop the fan when it cools down. Y ou [...]

27 3.1 REMOV AL OF COVERS FOR SERVICING A . Control Compartment Grille • Rotate the bottom grille down to access the gas controls. B . Trim door and Glass Door • Lift the front trim door up and out away from the appliance side surrounds. Replace the door when servicing is complete. • Note carefully how the glass assembly is held in place. Rel[...]

28 3.5 TROUBLESHOOTING - ST -38HV -AU With proper installation and maintenance, your new heater should provide years of trouble-free service. If you do experience a problem, refer to the T roubleshooting Guide below . This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. SYMPTOM I . Sp[...]

29 III. Pilot burning, no gas burner , valve knob "ON", "on-off" switch "ON". CORRECTIVE ACTION 3. Check thermopile with millivolt meter . T ake reading at “TH- TP&TP” terminals of gas valve. Should read 325 millivolts mini- mum while holding valve knob depressed in pilot position, pilot lit, and on/off switch [...]

30 SYMPTOM I V . Frequent pilot outage problem. V . Pilot and main burner go out while being in operation. CORRECTIVE ACTION 1. Turn valve knob to “ON”. Place ON/OFF switch to “ON”. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 100 m.v . If the reading is okay and the burner does not come on, r[...]

31 SYMPTOM V I . Glass soots. VII. Flame burns blue and lifts off burner . POSSIBLE CAUSE D . Glass too loose and air tight gasket leaks in corners after usage. E . Bad thermopile F . Improper flue cap installation. A . Flame impingement on logs. B . Improper venturi setting. C. Debris around venturi. A . Insufficient oxygen being sup- plied. CORRE[...]

32 Part number list on following page. 6 2 4 1 5 5 3 (NG , LP) Exploded Parts Diagram Service Parts ST -38HV -AU Beginning Manufacturing Date: 5/2000 Ending Manufacturing Date: ________ 7 8 9 10 11 13 12 14 Log set 15[...]

33 Service Parts List IT E M Descri pti on SER IA L # P A RT NUM BER 1 B ur ne r N G SRV675-710A 1 B ur ne r L P SRV675-71 1A 2 G lass D oor Assembly GLA-38H V -AU 3T r i m D o o r 675-1 13A 4 Base Ref r actor y SRV285-730 5 R ef r act ory , Si de SRV285-731 6H o o d SR V 550-17 5 7 Log 1 SRV675-721 8 Log 2 SRV675-722 9 Log 3 SRV675-726 10 Log 4 S [...]

34 (NG , LP) Exploded Parts Diagram Service Parts ST -38HV -AU Beginning Manufacturing Date: 5-2000 Ending Manufacturing Date: ______ IT E M DESCRI PT I O N SERI AL # P A RT NUM BER 1 Wi re A sse mbl y 049- 522 A 2 O N / OFF Rocker S witch 060- 521A 3P i e z o I g n i t o r 291 -513 4 P i lot Assemb l y NG 485- 510A 4 P i lot Assemb l y LP 485- 51 [...]

35 In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may[...]