I.C.T.C. Holdings Corporation 1000MD manual

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 39 DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions. NEW For 1997. Hydrapulse “B” Version. Starting with serial[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 1 H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES LTD., guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of one full year from the date of purchase. The warranty entitles the owner to parts replaceme nt at no charge. The parts re[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 2 TABLE OF CONTENTS For greatest user satisfaction, please familiarize yourself with all maintenance and operational instruction s Important Safety Precautions .............................................................................................. 3 - 4 Introduction ............[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 3 IMPORTANT SAFETY PRECAUTIONS WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, O R THAT OF ANY OTHER PERSON. MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE. IF FINGERS, OR ANY PART OF THE BODY ARE PLA CED NEAR THE TIP OF THE SPR[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 4 ALWAYS þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. þ ALWAYS ensure that switch is in off position before plugging in the electric motor. þ ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close. þ ALW[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 5 H.E.R.O. AIRLESS SPRAY PAINTING Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1000MD. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of ov erspray. You are spraying pai[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 6 SETTING UP TO SPRAY 1 . Remove unit from shipping carton. 2. Remove shipping seal from under hydraulic tank cap. 3. Re - p osition paint tank lid knob from the shipping position, on the underside of lid, and place on the lid top. 4. Attach paint hose to outgo tee (ref# 43) and gun to[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 7 OR COLOR CHANGE If shutting down for a short period of time, it is sufficient to trigger the gun to relieve pressure. Then set the safety lock on gun to "locked" position with the gun locked closed and immerse the gun in a container of the correc t thinner for the paint you[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 8 SPECIAL NOTES AND GENERAL MAINTENANCE INSTRUCTIONS NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING (MOTOR TURNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EVEN OVERNIGHT. ý NEVER attempt to start the motor when the u[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 9 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE A good airless spray application is the result of many factors. Surface prep aration, which includes cleaning and degreasing, priming, material compatibility, quality finish product and correct application technique. All are all import[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 10 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE Poor Good Tailing Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. FIG. FIG.[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 11 SPRAY TIP SELECTION TIP SIZE FOR APPLICATION OF .021 Exterior Latex on large unobstructed areas.(max. size allowed) ( 60 OZ. ) .018 Interi or Latex, Exterior Latex, Shake Paint, Exterior Flat Paints. ( 46 OZ. ) .015 Alkyd Flat Enamel, Interior Latex, Semi - Gloss E namel, Stains. ( [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 12 TROUBLESHOOTING H ydraulic E nergy R egulated O utput (H.E.R.O.) is more than just our name, it is the bases for the operation of the pump. It is the regulation or control, of hydraulic energy, which allows the equipment to build and then deliver or have an output of pressure. Once [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 13 TROUBLESHOOTING is being pulled backward by the hydrapulse membrane spring, (ref# 48). The backward hydrapulse membrane moveme nt causes a vacuum in the paint pump. This vacuum causes the intake valve to open, allowing a new supply of paint to enter. The corresponding paint outgo va[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 14 TROUBLESHOOTING The solution to almost all problems can usually be found in the paint side valves. However, before performing a ny repair or looking further, the following are things which can cause an apparent sprayer failure, without any mechanical probl em. ALWAYS check these ite[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 15 TROUBLESHOOTING HYDRAPULSE MEMBRANE TEST If your unit is disabled and you are unable to perform a pressure test, use the foll owing procedures for determining the area to repair. This test will divide the two halves of the equipment (hydraulic from paint ) and make identification of[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 16 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) ELECTRIC MOTOR WON'T START/RUN 1. Unit unplugged or building circuit fuse is blown. (check, replace or reset fuse) 2. Pump under pressure. (reduce pressure setting by turning pressure control knob counter - clockwise, trigger gu[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 17 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) TOTAL LOSS OF PRESSURE, HYDRAPULSE MEMBRANE MOVEMENT CANNOT BE STOPPED OR A LTERED. (SEE "HYDRAPULSE MEMBRANE TEST") 1. Paint too thick. (thin paint according to manufacturer's recommendations). 2. Intake ball (ref# 20[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 18 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) PUDDLE OF OIL APPEARING UNDER SPRAYER DURING OPERATION 1. Hydraulic fitting loose/cracked or hydraulic lines are punctured. (examine all hydraulic lines and fittings for cracks, breaks or looseness. Rep lace or tighten as required). [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 19 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED 1. Spray tip worn out or too large. (replace with new tip of correct size. Tip must not exceed a good condition .023 tip ). 2. Paint hose incorrec[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 20 HYDRAPULSE MEMBRANE REPLACEMENT ( REF# 46 - KIT ) TOOLS REQUIRED - 1/4" Allen wrench - 1/2" Open end wrench (2) - 4 - 45 - 3 (accessory item) - Torque wrench Removal 1. Remove the eight bolts securing the material head (ref# 27) to the hydraulic head (ref# 51). 2. Remove t[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 21 REPLACEMENT OF INTAKE SEAT (REF # 18) TOOLS REQUIRED - 5/16" Allen wrench - vise - torque wrench - screwdriver 1. Re move the four bolts (ref# 14) and pull intake endcap (ref# 16), from the pump. The endcap should separate from the material hea d (ref# 27), with the ball guide [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 22 OUTGO VALVE (REF# 34) TOOLS REQUIRED - 1" wrench - vise - Teflon tape 1. Remove pres sure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to internal stop, thereby releasing hydraulic pressure. 2. Trigg er gun to release pressure from the material side of pump. 3. Dis[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 23 PISTON REPAIRS (REF# 86) TOOLS REQUIRED - 1/2" wrench - 11/16" wrench - circlip pliers - torque wrench - grease - vis e grips 1. Remove hydraulic feed line, (ref# 60) from hydraulic intake valve, (ref# 59) and also remove hydraulic return line, (ref# 69) from the pressure [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 24 PISTON REPAIRS 12. Slide o - ring and steel washer down rod and into piston. Slide circlip down into piston and snap into the internal circlip groove of piston using circlip pliers. NOTE: Circlip must fully expand into groove of piston. Circlip has ful ly expanded when there is 13/6[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 25 PRESSURE CONTROL VALVE (REF# 70) TOOLS REQUIRED - 1" wrench - 11/16" wrench 1. Remove pressure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2. Remove hydraulic return line, (r[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 26 ACCESSORIES PARTS LIST 1/4x1/4 CONNECTOR, 1/4 PAINT HOSE TO 1/4 PAINT HOSE 106 RUBBER BAN 114 HOSE, AIRLESS PAINT 50' X 1/4" 115 HOSE, AIRLESS PAINT 25' X 1/4" 117 HOSE, AIRLESS PAINT 50' X 3/8" 3 - WHIPEND WHIPEND , 3' X 3/8" 620 - VHS SERVIC[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 27 REF PART # DESCRIPTION QTY 1 4 - 1/100 - 10A LID, Paint Tank, C/W Knob, 10 3/4" I.D., Ref# 1 - 3 1 2 4 - 1/75 - 6 KNOB, c/w Screw 1 3 HW3018P SCREW, 8 - 32 x 3/8, RD HD, Slot 1 4 1/75 - 4 TANK, 3 Gallon Pain t 1 5 1/100 - 12 SCREEN, Paint Tank 1 6 4 - 1/75 - 14 TUBE ASSEMBLY, I[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 28 31 7C WASHER, Copper Crush 1 32 4 - 11A OUTGO VALVE ASSEMBLY, ( Ref# 33 - 40 ) ASSY 33 11A - 1 VALVE BODY, Lower 1 34 11A - 3CP WASHER, Copper Crush 1 35 11A - 4 SEAT, 3/8", Tungsten Carbide 1 36 11A - 5 BALL, 3/8", Nylon 1 37 11A - 6 CAGE 1 38 11A - 7 SPRING 1 39 11A - 2 [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 29 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits. These parts may also be purchased individually 62 4 - 45A TANK, Com[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 30 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits. These parts may also be purchased individually 91 05 - 80 - 5000 BE[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 31 116 PW - 4080 FOOT PAD, Includes Ref# 117 2 117 HW5090P WASHER, 1/2" SAE 2 118 4 - 67/39 BRACKET, Shroud Mounting 2 119 HW1022P CAPSCREW, HX. HD., 1/4NC x 1" 4 120 HW5030P WASHER, 1/4 SAE 4 121 HW5040P WASHER, 1/4 Lock 4 122 HW4020P NUT, Hex, 1/4NC 4 123 67/33 HANDLE, Lowe[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 32 11 10 7 12 9 8 12 7 12 PARTS SCHEMATICS - 1000MD 12 5 1 2 13 11 11 11 13 13 14 14 14 12 12 14 57 58 13 12 14 13 13 13 14 14 4 13 6[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 33 PARTS SCHEMATICS 11 11 11 10 10 10 10 10 11 11 57 58 94 93 10 10 10 10 92 91 10 99 98 90 89 55 54 88 60 87 86 96 97 95 56 53 61 59 14 52 51 32 48 49 47 46 14 15 16 28 31 27 26 17 18 20 21 22 23 25 24 45 43 44 40 10 57 58 69 70 63 10 93 94 14 66 54 11 67 10 58 65 62 64 68 10 50 Model[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 34 AUTHORIZED SALES AND SERVICE CENTERS - U.S.A. Call H.E.R.O.’s Toll Free Helpline 1 - 800 - 464 - HERO (4376) or take your unit to your nearest authorized H.E.R.O. dealer. Help is available to answer all your sales and service questions, weekdays from; 7:00 AM - 4:3 0 PM ( Pacific [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 35 SOUTHERN CALIFORNIA Bakersfield Paint, 401 Sumner Street, Bakersfield, CA 93305 805 - 327 - 8431 Diefel’s Paint, 1030 Alta Vis ta, Bakersfield, CA 93305 805 - 325 - 7201 Sequoia Paint Company, 700 Baker, Bakersfield, CA 93305 805 - 323 - 7948 State Paint Comp any Inc., ý 3920 W. [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 36 Boise, ID 83705 208 - 336 - 7210 Ponderosa Paint, All Pro, 4631 Aeronca Street, Boise, ID 83705 208 - 376 - 4431 Broadway Paint & Gl ass, 1305 Broadway, Boise, ID 83706 208 - 345 - 1581 State Paint & Glass, 4774 W. State Street, Boise, ID 83703 208 - 336 - 7210 Cal dwell Pai[...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 37 Denfeld Paint, 1851 N.E. 2nd Street, Bend, OR 97701 503 - 382 - 4171 Miller Paint Company, 2811 N.W. Grant, Corvallis, OR 97330 503 - 758 - 4458 J’s Color Center, 1986 W. 6th Avenue, Eugene, OR 97402 503 - 345 - 2397 Tommy’s Paint Pot, 1745 W. 11th Avenue, Euge ne, OR 97402 503 [...]

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION 38 MANUFACTURED BY: H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY BURNAB Y , B.C. CANADA PHONE: 604 - 420 - 6543 800 - 494 - 4376 FAX: 604 - 420 - 8725 PURCHASED FROM __________________________ __________________________ __________________________ __________________________ MODEL : __6 - 1000[...]