Jet 16-32 Plus manual

Opera ting Instructions and Parts M anual Drum Sander Model 1 6-32 P lus shown with op tional casters (98- 0130) an d infeed /outfeed t abl es (98-1601) WMH T OOL G ROUP 2420 Vantage Dr iv e E l g i n, I ll i no i s 60123 P art N o . M- 629004 Ph.: 800-274-6848 Revi s i on A 3/06 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group[...]

2 W A RR ANTY A N D SERVI CE W M H Too l G rou p, I nc . , warrants eve ry pr od uct it sells . If one of our tools ne eds se rvi ce or r e pair, one of our Authorize d S e rvi ce Ce nters located throughou t the Unit e d States can give you quick se rvi ce . In most cases, any o f these W MH Too l Group Authoriz e d Se rvi ce Cente r s can aut hor[...]

3 Ta ble of Contents Tab l e o f Con ten ts .................................................................................................................................... 3 Warn ing ................................................................................................................................................... 4 Int roductio[...]

4 W a rning 1. Read and under st and t his enti re manual be f ore att em pting assembl y or operati on. 2. Read and understand t he w ar ni ngs po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i th all of t hese w arni ngs m ay cause seri ou s inj ur y. 3. Replac e the warning l abe l s if they bec om e obscured or remov ed. [...]

5 blah bl ahbl ah 21. Make your workshop chi ld proof w i th padlock s, m ast er switc hes or by r em o v ing start er k ey s. 22. Giv e y our w or k undivi ded a t tention. Look i ng around, carryi ng on a conversati on and “horse-play ” are carel ess ac t s t hat can r esul t i n serious injur y . 23. Maint a i n a balanc ed s t ance at al l [...]

6 Introduct ion Thi s manual i s provi ded by WM H Tool Gr oup co v ering the saf e operati on and m aintenanc e procedure s f or a JET Model 16- 32 Plus Drum S ander. This manual contai ns instruct ions on i ns t all a t ion, s af ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine ha[...]

7 Features and T ermi n ol o g y The ill ustrati on below shows the m a j or com ponents and feat ures o f the 16- 32 P l us Sander. T hes e ar e ref erenced t hroughout the m anual and w ill h elp to f a m ilia r ize y ou w ith the oper ation and f uncti ons of the m ach i ne. Figur e 1[...]

8 Unpacking Open box es and check f or s hi pping damage. Report any damage imm ed i ately t o your dist ribut or and s hi pping agent. Do not discard any shi pping m ateri a l until the Drum Sander i s assem bl ed and runni ng pr operl y . Com pare the cont ents of your boxes w i th the f o ll owing part s l ist to mak e s ur e all part s ar e int[...]

9 A ssem bling the Stand (Ref er t o F igure 4. If furt her clarif ication is needed, con sult t he parts breakdow n on page 28.) Tool s re q uired for St a n d assemb ly: Ratchet wrench wit h 1/2” socket 1. Assem ble legs (H) t o outside of Short Rail s ( L) using carr iage bolts (N) and fl anged lock nu t s ( O). Finger t ighten only. 2. A s s [...]

10 A ssem bling the Sander Tool s Re q uired for Assembl y ( not pro v ided) : Ratchet w r enc h w i th ext ens i on 7/16”, 9/16” and 1/2” socket s 9/16” open- end w r enc h Fl a t b l ade screwdriv er In stalling Drum Head 1. Lif t the dr u m head assem bly out o f the box , and tem poraril y rest it crossw i se on top of the stand. (If yo[...]

11 I MP ORT ANT : The conv eyor belt has been over- tensioned for s hi pping pur pos e s. It m ust be re- tensi oned befor e operati ng t he s ander! S ee “Conv eyor Belt T ensi on/T r ac k i ng” on page 16. I n feed/Outfeed Tabl es ( O ptional Accessory) The sander s houl d be bol ted to t he s t and or a work tabl e when u s i ng these tabl e[...]

12 Du st Collection Dust col lecti on i s m andatory f or a s afe work envi ron m ent and ex tended abra s iv e lif e. The 16- 32 Pl us i s equipped wit h a 4” du st col l ecti on por t at t he top of the dust cov er. I t i s desi gned to be used wit h s t andard 4” du s t coll ection hose connect ed to a hi gh v o l u m e dust col lec tor (mi [...]

13 5. Mark the t raili ng end o f the stri p w here i t cros s e s the ri ght (inboard) end o f the drum (F i gure 13). 6. Rem ove t he abrasive stri p fr o m t he drum, and cut a taper as w a s done w i th the start ing edge (see Fi gure 10). No te: The taper on t he rem aining roll can be used as the t aper f or the start ing edge of the nex t s [...]

14 Groun ding Instru ctions Elect rical co nnection s must be mad e by a qu alified el ectrician i n comp liance wit h all relevan t codes. Th is machi ne must be p r o perly grou n d ed to h e l p preven t electri cal sho ck and po ssible fat al injur y. In t he e v ent o f a m alfunc t i on or breakdown, groundi ng provi des a path of l east resi[...]

15 Ext ensi on Co rds If an ex tension cor d i s necessary, m ake sure the cord r ating i s s uit able f or the a m perage listed on the m achine's m otor plat e . An undersize cor d w ill ca us e a dr op in l ine vo lt age resulti ng in loss of power and ov erheati ng. The char t in Figur e 19 s hows the c orrect si ze cord t o us e ba sed on[...]

16 Dust Cover Latc h The dust c o v er latc h pre v ents the dust c o v er from accidentall y opening. To release t he latch, press i nward on t he du s t cov er knob ( D, Fi gure 21 ). T h is w ill c au se th e d us t c over cen ter to fle x and rel eas e t he l atch. Note that the dust cov er lat ch can be adj usted i n or out by loo s eni ng the[...]

17 3. Rem o v e the f our bolt s at taching c on v ey or assem bl y to base. Lif t up and sli de conveyor out t o the si de of t he m achine. 4. S et conv eyor on m o t or side and s l i de conv eyor bel t off the end of the conv eyor bed. 5. Rev er s e pr oc ess for i nstall ation of new belt. S a n d i n g D r u m A li g n m e n t The sandi ng dr[...]

18 Fine-Tuning Drum Alignment (for s andi ng boards wider t han the drum) NOT E : Perform thi s al ignment after y ou are f a m iliar wit h s ander operati on. This i s an operati onal test. W hen sanding board s wi der than the drum , drum a li gnment i s c ritical and m us t be e x actly lev el to slightl y h i gh on the out board end to prev ent[...]

19 4. Loosen set scre ws on c oll ar (F igur e 28). 5. Sli de co l l ar upward agai ns t housing so that all v ertic a l f ree- p l ay o f height adjustment scre w i s el i minat ed. An easy m ethod o f doing t his i s to use a bl oc k of wood on top of the mot or mount s li de and under the c ollar, whil e lowering t he drum wit h t he height adju[...]

20 1. Repeat “Tensi on Rol ler Ali gnment” e x cept rai s e t he sandi ng drum onl y 1/4 t urn o f the height adjustm ent handl e. 2. If bot h tension roll ers are causi ng snipe t hen ti ghten all f our hex nut s (A, Fi gure 29) at t his posit ion. 3. If onl y outf eed tension rol ler c aus es snipe, only tighten rear (outf eed) hex nuts on ea[...]

21 Mu ltiple-Piece San d ing Run s W hen abrasiv e p lani ng (or t hickness sandi ng) a run of simil ar pi eces that you w ant to h a v e t he same t hick nes s, i t i s best to determ ine the thi ckness of the t h i nnes t pi ece and process all piec es t o that sam e t hickness in one sessi on. Be aware t hat the s ander w i ll r emove c ups and [...]

22 Tracker Kit (98-0080) Tr ackers dram at i cally r educe tracki ng adjust- m ents o f conv eyor belt s . T hey are al ready instal l ed on your sander. The f ollowing inf ormati on i s for r e-setting or r eplacing your trac kers, should t hat becom e necessary. Refer to Fi gure 32. 1. Di sconnect power to sander, and di sconnect m otor c or d fr[...]

23 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect it f rom the electri cal supp ly by p ullin g out the plug or s witc hing of f the main sw itch! F ailure to comply may cause seri o us inju ry. For best result s , perf orm t he f oll ow i ng recom m ended procedur es on a monthl y bas i s: • Lubri cate conv eyor bushi ng[...]

24 Trou ble Pr obab le Ca use Re medy Conv ey or ro ll ers run int er mit ten tly . Shaft coupli ng loose. Ali gn s haf t fl at s o f gear m ot or and driv e roller, and ti gh t en s haf t coupling set scr e ws. Abrasiv e strip is ov er l apped. Re-wrap abra siv e stri p (page 12-13) Abrasiv e is loaded. Clean abr as iv e . Depth of c ut ex c essiv[...]

25 A b rasives The abr as iv e m ateri a l you choose w ill ha ve a substant ial e f fect on t he perf or m ance o f y our sander. Vari ati ons in paper ty pe, weight , c oati ng and durabi lit y all c ontribut e to ac hieving y our desired f inish. JET Abrasives are av a il able in Ready-T o- Wr a p TM pre-c ut lengt hs or i n the conv en ient Rea[...]

26 Optional A ccessories 61-1012 Poly Conv ey or Belt 98-0130 Locking Caster s, set of 4 98-1601 Infeed/ Outfeed Tables 80-2900 Elbow, 90° f or 2. 5” dust c oll ect i on hose 80-2910 Adaptor, f or 4” port t o 2.5” dust c oll ection hose 60-6000 Ready-To-W rap TM As sortm ent Package, Grit s: 36 ( 1 stri p), 80 (2 stri ps), 120 ( 1 st ri p) 6[...]

27 Par ts List: Stan d Assem bly Index No. Part No . Descrip t ion Siz e Qty 1A............. 40 - 4040 ................... Le ft Leg ....................................................... ......................................... 2 1B............. 40 - 4041 ................... Righ t Leg ( wit h T u f Tool hol der ) .................... ..........[...]

28 Con vey or an d Motor A ssembly[...]

29 Par ts List: Con vey or an d Motor A ssembly Index No. Part No . Descrip t ion Siz e Qty 1 ............... 3237359 .................. Gea r Moto r .................................................. 90 VDC ............................. 1 2 ............... 72- 6014 ................... Lar ge Strain R el i ef .......................................[...]

30 Dr um Head A ssembly[...]

31 Par t s List: Dru m Head A ssembly Index No. Part No . Descrip t ion Siz e Qty 34 ............. 70- 4101 ................... Motor ........................................................... 1-1/2 HP, 110-120V ........... 1 ................. 70- 4101-1 ............... Moto r Fan (no t sho w n) ................................. ..................[...]

32 90 ............. 10- 4007-10 .............. Slotte d R ound Head Screw .......................... 1/4”-2 0x5/8” ...................... 3 91 ............. 11- 1000-04 .............. Lock Was he r, Inte rn a l Too th ........................ 1/4 ” ................................... 2 92 ............. TS- 0561011 ............ Hex Nu t ......[...]

33 El ectri cal Connections[...]

34 N OT ES[...]

35[...]

36 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm htoolgr oup.com[...]