Meyer "Boss" Rear Unload Forage Box Truck and Trailer manual

OPERATORS AND PARTS MANUAL NO. 04-01-9100 FOR 9100 SERIES “BOSS” REAR UNLOAD FORAGE BOX TRUCK AND TRAILER MANUFACTURED BY County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.com 08/04 DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN RE[...]

TABLE OF CONTENTS TABLE OF CONTENTS .....................................................................1 MANUFACTURER’S WARRANTY ............................................................2 INTRODUCTION ..........................................................................3 SAFETY PRECAUTIONS ...............................................[...]

--2-- 9100 Rear Unload NEW MEYER REAR UNLOAD FORAGE BOX MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All war - ra[...]

INTRODUCTION Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineer - ing and customer service have made Meyer products the finest in the farm equipment industry today. The Model 9100 is av[...]

SAFETY PRECAUTIONS THIS SYMBOL IS USED TO CALL ATTENTION TO INSTRUCTIONS CONCERNING PERSONAL SAFETY. BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS. TAKE TIME TO BE CAREFUL! WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL - LOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS [...]

SAFETY FIRST 9100 Rear Unload --5-- C E B G E A F D CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS.[...]

SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECA[...]

PRE-OPERATION GENERAL Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnecte[...]

TRANSPORTING WARNING: (TRACTOR POWERED) INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS. KEEP THIS EM - BLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Be sure and observe that the rear discharge door is latched closed before traveling on roadways. If you will travel on public roads you[...]

REAR UNLOAD OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnecte[...]

WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The unloading process described is to be performed by the operator alone. This will eliminate unexpected “start-ups” and minimize other hazards that could result by more than one person in control. If the forage box[...]

9100 Rear Unload --11-- LUBRICATION DIAGRAM BOTH SIDES[...]

LUBRICATION WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRI - CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN - JURY OR DEATH. DAILY LUBRICATION (every 8-10 loads) Oil (3) roller chains on apron drive. This is done by opening the ball valve on the gravity oiler while unloading, once per day[...]

ADJUSTMENTS WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box). To tighten chains, tigh[...]

9100 Rear Unload --14-- REPAIR PARTS[...]

9100 Rear Unload --15-- GEARBOX & CHAIN DRIVE[...]

--16-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 55-0122 Hydraulic Motor 2 25-8202 Motor Bracket 3 14-0044 2" Pillow Block Bearing 4 10-0091 Sprocket, 120B30, 2” Bore, ½” Key 5 10-0090 Sprocket, 120B9, 1-1/2” Bore, ½” Key 6 11-0133 #120-50 Roller Chain 7 805-0063-Z Washer, 5/8” Flat 8 851-6311-2.5Z Bolt, 5/8-11 x 2-1/2 Hex Head M[...]

9100 Rear Unload --17-- HYDRAULIC PLUMB TO THE FRONT[...]

--18-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 55-0122 9100 Hydraulic Motor 2 55-0130 #59-16-12 Female Swivel Fitting 3 55-0007-B 3/4" Check Valve 4 55-0027 3/4 x 90 Degree Elbow 5 55-0138 3/4" Hydraulic Pipe x 233" (9122) 55-0124 3/4" Hydraulic Pipe x 252" (9124/26/28/30/36) 6 55-0079 3/4" Black Steel Tee Fitting [...]

9100 Rear Unload --19-- APRON[...]

--20-- 9100 Rear Unload KEY PART NO . DESCRIPTION 1 23-0103-2 Outer Sprocket Spacer 2 23-0103-1 Inner Sprocket Spacer 3 701-.75-1.75-16 Chain Return Slide Rail (As Required) 701-.75-1.75-18 Chain Return Slide Rail (As Required) 701-.75-1.75-20 Chain Return Slide Rail (As Required) 4 24-8206 9100 Front Apron Chain Shield 5 25-8201 Apron Chain Tighte[...]

9100 Rear Unload --21-- 9100 MAIN BODY (1 of 2)[...]

--22-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 100-8031 9122 Main Frame & Side Assembly 100-8030 9124 Main Frame & Side Assembly 100-8029 9126 Main Frame & Side Assembly 100-8027 9128 Main Frame & Side Assembly 100-8028 9130 Truck Main Frame & Side Assembly 100-8026 9130 Trailer Main Frame & Side Assembly 100-8025 9136 T[...]

8100 Rear Unload --23-- 9100 MAIN BODY (2 OF 2)[...]

--24-- 8100 Rear Unload NS 25-8052 261-1/2" Right Screen Extension (9122/24) (Not Shown) NS 25-8052-S 261-1/2" Right Solid Extension (9122/24) (Not Shown) NS 25-8053 32" Left/Right Screen Extension (Not Shown) NS 25-8053-S 32" Left/Right Solid Extension (Not Shown) NS 25-8253 218-1/2" Right Front Screen Extension (9126/28/3[...]

8100 Rear Unload --25-- FRONT AIR HOOK-UP & FRONT FOLD DOWN EXTENSION[...]

--26-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 25-8059-S Solid Fold Down Front Extension 25-8059 Fold Down Front Screen Extension-Optional 2 100-8016 Hinge Mount Tab 3 25-8081 Linkage Pipe Assembly 4 25-8082 Handle Welded Assembly 5 100-8014 Handle Pivot Bracket 6 16-0027 Swivel Eyelet 7 813-5020-Z 1/2-20 Fine Threaded Nut Zinc 8 100-8020-64 Ga[...]

9100 Rear Unload --27-- REAR DOOR[...]

--28-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 851-5013-2.5Z 1/2-13 x 2.5 Hex Head Machine Bolt 2 828-0050-Z 1/2" SAE Flat Washer 3 100-8012-7 Backgate Latch 4 814-5013-Z 1/2-13 Center Locknut 5 851-2520-.75Z 1/4-20 x 3/4" M.B. Zinc 6 49-0086 Backgate Belting 7 25-8005-1 Belting Attaching Strip, Right Hand 8 25-8005-2 Belting Attachin[...]

9100 Rear Unload --29-- OPTIONAL DOUBLE DOOR[...]

--30-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 100-8109-1 9100 Right Hand Door Welded Assembly 100-8109 9100 Right Hand Door Complete 2 100-8110-1 9100 Left Hand Door Welded Assembly 100-8110 9100 Left Hand Door Complete 3 100-8102 Double Door Gate Hinge Pin Weldment 4 100-8103 Double Door Bottom Linkage Arm Weldment 5 100-8104 Double Door Link[...]

9100 Rear Unload --31-- ROLLER CHAIN OILER KEY PART NO. DESCRIPTION 1 33-8001-1 Oil Reservoir 33-8001 9100 Oil Reservoir Complete w/Fittings 2 30-0015 1/4 x 90 Degree Elbow 3 33-8000-6 Ball Valve 4 33-8002-2 Brass Female Cross 5 33-8000-5 90 Degree Brass Compression Fitting 6 33-8001-2 Oiler Site Tube 7 952-0001-1-21 Tubing, 5/32" Nylon (By th[...]

--32-- 9100 Rear Unload HIGHWAY TRANSPORT LIGHTS KEY PART NO. DESCRIPTION 1 56-0004 #1232 4-Way Socket (4 Pin) 2 56-0001-3 Bezel Blank, Black 3 32-0026 14” Nylon Tie Strap 4 56-0003 Ag Light Harness w/Tri Plugs (Prior to Serial #06T91201) 56-0032 Ag Light Harness w/Module (Serial #0691201 & Later) (Truck Mount Only) 56-0035 Trailer Harness (9[...]

9100 Rear Unload --33-- 9100 OPTIONAL GRAIN KIT[...]

--34-- 9100 Rear Unload KEY PART NO. DESCRIPTION 1 25-8060 Grain Kit Main Body 2 25-8061 Grain Kit Gate Weldment 3 124 1" Pillow Block Bearing 4 323 1" Lock Collar 5 10-0001 Sprocket 50B13, 1" Bore, 1/4" Keyway 6 23-0099 Gate Shaft 1" x 32" 7 851-3816-2Z 3/8-16 x 2" M.B. Zinc 8 15-0006-1 Universal Knuckle 9 15-000[...]

8100 Rear Unload --35-- GATE DELAY PACKAGE (#8100 - GATE) SN #0791233 & LATER[...]

--36-- 8100 Rear Unload KEY PART NO. DESCRIPTION QTY. 1 25-8090-1 8100 GATE TOP CYLINDER BRACKET 1 2 25-8105 SIDE MOUNT GRND CONT ROL ROD 1 3 25-8104 SIDE MOUNT OIL RESEVOIR 1 4 25-8093-1 8100 GATE LOWER SHAFT BRACKET 1 5 24-8009 SIDE MT OIL RES 12" HOSE SHIELD 25-1/2" AR 6 24-8010 SIDE MNT OIL RES HOSE SHIELD 13-1/2" AR 7 55-0093 HY[...]

8100 Rear Unload --37-- GATE DELAY PACKAGE (#8100-Gate) KEY PART NO. DESCRIPTION 1 55-0095 1/8" to 3/8" NPT Reducer 2 30-0015 1/4x90 Degree Elbow 3 25-8095 Oil Reservoir Assembly 4 55-0097 3/8 to 3/8" Hydraulic Nipple 5 55-0094 Flow Control Valve 6 55-0096 3/8 NPT x 90 Degree Male Pipe Elbow 7 25-8096 Gate Release Trip Arm Assembly 8[...]

9100 Rear Unload --38-- MEYER FORAGE BOX “MAINTENANCE RECORD” Model No. ____________________ Serial No. ____________________ Delivery Date: ____________________ DATE SERVICE PERFORMED DATE SERVICE PERFORMED[...]

--39-- 9100 Rear Unload TRUCK MOUNT MODELS TRAILER MODELS 9122 9124 9126 9128 9130 9130T 9136T DIMENSIONS 22' 24'-8" 26' 28'-8" 30' 30' 36'-8" Inside Length 98" 98" 98" 98" 98" 98" 98" Inside Height w/out ext. 72.5" 72.5" 72.5" 72.5" 72.5" [...]

--40-- 8100 Rear Unload Manufactured by: Meyer Mfg. Corp . County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 · FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales @meyermfg.com Farm Equipment Buyers Trust the Name Meyer! TRUCK MOUNT MODELS TRAILER MODELS Automatic Rear Door Latching STD. STD. STD. STD. [...]

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