Mopar K6860899 manual

K6860899 – WI-FI ROUTER Click on the desired vehicle to take y ou directly to the vehicle specific instructions. RAM – REGULAR CAB RAM – QUAD/C R EW CAB 300/CHARGER/CHALLENGER CALIBER COMPASS DAKOTA GRAND CHEROKEE JOURNEY MINIVAN NITRO/LIBERTY PATRIOT PT CRUISER SEBRING SEDAN/AVENGER SPRINTER WRANGLER Oct 16, 2009 K6860899 Rev. 1[...]

1 WIFI ROUTER, REGULAR CAB DODGE RAMREGULAR CAB PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be supplied with the ignition in the OFF position. 1. Disconnect and isolate the battery negative cable. 2. Using a trim stick C4755 or equivalent, disengage the reta[...]

2 1 1. Using a trim stick C4755 or equivalent, disengage the retaining tabs of the cowl trim panel (1) from the re tainer clips (2) in the door sill (3). 12. Pull the cowl trim panel rearward and remove it from the vehicle. 13. Remove the three bolts (1) that secure the rear stor age compartment (2) to the floor panel (3) and remove the s[...]

3 14. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the Bpillar (4) and posi tion the seat belt out of the way . 15. Using a trim stick C4755 or equivalent, disengage the retaining tabs that secure the upper Bpillar trim panel (5) to the Bpillar and remove the trim panel. 16. Remove the bolt (2[...]

4 20. Install the WiFi router cradle (2) to the rear cab trim panel (1) with the provided materials. 21. Make a small cut in the rear cab trim panel and route the WiFi router connector through 22. Place the rear cab trim panel into position in the vehi cle. 23. Connect the wire harness to the WiFi router connec tor . 24. Route the wire harnes[...]

5 32. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 33. Repeat the previous two steps for the ground side wires. CAUTION: Do not use acid core solder . 34. Solder (3) the connection (2) together using rosin core solder (1). 35. Center the heat shrink tubing (2) over the solder joint and he[...]

6 36. Place the lower Bpillar trim panel (3) into position and engage the retaining tabs that secure the trim panel to the Bpillar (4). 37. Route the seat belt through the slot provided in the Bpillar trim panel. 38. Install the bolt (2) that secures the seat belt (1) to the bottom of the Bpillar (4). 39. Place the upper Bpillar trim[...]

7 42. Place the cowl trim panel (1) into position and engage the retaining tabs to the door sill (3). 43. Engage the glove box (1) hinges to the instrument panel. 44. Press the two glove box stops (2) and raise the glove box upward. 45. Close the glove box. Oct 16, 2009 K6860899 Rev . 1[...]

8 46. Connect the power outlet connectors and install the lower IP surround to the vehicle. 47. Place the cup holder into position and install the two screws behind the close out. 48. Fold the cup holder up and install the two lower screws securing the cup holder to the IP . 49. Install the lower bezel panel (1) ensuring the retaining tabs engage. [...]

1 WIFI ROUTER DODGE RAM, QUAD/CREW CAB PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. 2. Open the glove box (1). 3. Release the two glove box stops (2) and lower t[...]

2 7. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the Cpillar (4) and posi tion the seat belt out of the way . 8. Using a trim stick C4755 or equivalent, disengage the retaining tabs that secure the upper Cpillar trim panel (5) to the Cpillar and remove the trim panel. 9. Remove the bolt (3) t[...]

3 13. Install and secure the WiFi router cradle (1) to the floor (3) with the provided material. 14. Route the WiFi power harness from the router along the sill securing where necessary . FULL CENTER CONSOLE 15. Remove the rubber mat (1). 16. Using a trim stick C4755 or equivalent, disengage the retaining tabs of the shifter bezel ring (2[...]

4 17. Remove the two center console retainers (1). 18. Using a trim stick C4755 or equivalent, disengage the retaining tabs and remove the center console trim (2). 19. Disconnect the power outlet (1). 20. Route the WiFi power harness behind the glove box and up to the key on power outlet and cut to length. Oct 16, 2009 K6860899 Rev . 1[...]

5 WITHOUT FULL CENTER CONSOLE 21. Using a trim stick C4755 or equivalent, disengage the retaining tabs and remove the lower bezel panel (1). 22. Remove the two lower screws securing the cup holder to the IP . 23. Fold the cup holder down and lower the cup holder (2) close out panel by depressing the tab at the top of the panel. 24. Remove the tw[...]

6 33. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 34. Repeat the previous two steps for the ground side wires . 35. Solder (3) the connection (2) together using rosin core solder (1). 36. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint un[...]

7 37. Install the center console trim (2). 38. Install the two retainers (1). 39. Install the rubber mat (1). 40. Install the shifter bezel ring (2). Oct 16, 2009 K6860899 Rev . 1[...]

8 WITHOUT FULL CENTER CONSOLE 41. Install the lower IP surround to the vehicle. 42. Connect the power outlet electrical connectors and in stall the power outlet trim panel. 43. Close the close out panel by depressing the tab at the top of the panel. 44. Install the two screws behind the close out and install the cup holder (2). 45. Install the t[...]

9 49. Route the seat belt (2) through the slot in the lower Cpillar trim panel (1) and position the trim panel to the Cpillar (4). 50. Engage the retaining tabs that secure the lower Cpil lar trim panel to the Cpillar . 51. Install the bolt (3) that secures the seat belt to the bot tom of the Cpillar . T ighten the bolt to 40 N[...]

1 WIFI ROUTER 300/CHARGER/CHALLENGER PROCEDURE STEPS: NOTE: Charger/300 shown, Challenger similar . ALL VEHICLES 1. Remove the spare tire cover . 2. Disconnect and isolate the negative battery cable. 3. Remove the Power Distribution Center (PDC) cover . 4. Remove the PDC by pressing the releasing tabs (1) and pulling the PDC straight up. Feb 12, 20[...]

2 5. Remove the back cover of the PDC (2). 6. Measure the appropriate length of wire so that the wire harness will reach the wifi router from the PDC. Feb 12, 2010 K6860899 Rev . 2[...]

3 7. Locate the F981 (RD/BR) circuit going to fuse 18. Refer to the wire schematic. Feb 12, 2010 K6860899 Rev . 2[...]

4 8. Splice the router power wire to the F981 (RD/BR) cir cuit using the directions below . 9. Cut each wire and remove 13 mm (0.5 in.) of insula tion from each wire that needs to be soldered/spliced. 10. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover an[...]

5 14. Solder (3) the connection (2) together using rosin core solder (1). 15. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub ing is tightly sealed and sealant (1) comes out of both ends of the tubing. 16. Crimp the supplied ring terminal to the WiFi Router ground wire at the PDC[...]

6 23. Install the spare tire cover . CHALLENGER 1. Secure the WiFi Router cradle (1) with the supplied fasteners on the back of the passenger rear seat (2). 2. Measure 108 mm (4.25 in.) from the bottom of the seat back (6) to the bottom of the WiFi Router cradle. 3. Measure 76.2 mm (3 in.) (5) from the left edge (zipper) (3) to the left side [...]

7 300/CHARGER 1. Secure the WiFi Router bracket (1) with the supplied fasteners on the back of the second row seats (2). 2. Measure 133 mm (5.25 in.) (4) from the bottom of the upper support brace to the top of the WiFi Router cra dle. 3. Measure 152 mm (6 in.) (3) from the right edge of the WiFi Router cradle (1) of the seat back suppo[...]

1 WIFI ROUTER DODGE CALIBER PROCEDURE STEPS: NOTE: Using a test light, ensure the power outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. 2. Remove the rear tonneau cover , if equipped. 3. Remove the cargo floor . 4. Remove the left carg[...]

2 10. Fold the seats forward. 1 1. Remove the nut (5) and bolts (6) and remove the 40% seat back (4). 12. Using special tool C4755, pry off the lower Bpillar trim. 13. Remove from vehicle. 14. Using trim stick C4755, pry up the scuff plate. 15. Remove the scuf f plate from vehicle. 16. Remove the left side lower cowl trim panel. Oct 16, 20[...]

3 17. Pull up on the front corner of the quarter trim and re lease the clip. 18. Release the remaining clips and remove the left quar ter panel trim from vehicle. 19. Remove the lower steering column cover . 20. Pull up on shifter knob (1) and remove. 21. Using trim stick C4755 or equivalent, pry up on bezel (2) and remove from shifter pod[...]

4 22. Remove the two screws (1). 23. Pull on side of housing (1) and unsnap housing tabs. 24. Disconnect console housing wire connector (2) and in strument panel connector (3). 25. Remove from vehicle. 26. Mount the WiFi router bracket (1) to the left quarter trim panel (2) with the provided materials. 27. Cut a small opening in the quarter t[...]

5 30. Install the quarter trim panel to the vehicle, ensuring the clip retainers engage. 31. Route the antenna cable along the left side of the vehi cle, across the lower instrument panel brace and over to the shifter housing at the cigarette lighter connector , securing along the way and cut to the proper length. 32. Locate the cigarette lighte[...]

6 36. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 37. Repeat the previous two steps for the ground side wires. 38. Solder (3) the connection (2) together using rosin core solder (1). 39. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint unt[...]

7 40. Connect center console housing wire connector (2) with instrument panel connector (3). 41. Place console housing (1) over shifter lever ensuring console tabs seat properly . 42. Install the two screws (1). 43. Insert bezel (2) locator to shifter pod (3). 44. Apply hand pressure until clips are seated. 45. Snap shifter knob (1) onto shifter sh[...]

8 47. Install the lower steering column cover . 48. Place scuff plate (1) onto door sill (2). 49. Align scuf f plate tabs with door scuff holes. 50. Hand press scuf f plate ensuring tabs are properly seated. 51. Install the left side lower cowl trim panel. 52. Insert lower tabs on Bpillar lower trim (1) onto sill panel. 53. Hand tap on clip loca[...]

9 54. Install the 40% seat section (4) over the stud and seat bracket and install the seat bracket bolts (6). 55. T ighten the seat bracket bolts (6) to 46 N∙m (34 ft. lbs.). 56. Install the nut (5). 57. T ighten the nuts (5 and 3) to 80 N∙m (60 ft. lbs.). 58. Position the seat backs (3) up and latch. 59. Install the belt buckles (1) and instal[...]

10 65. Locate trim clips and align metal clips to lift gate inner . 66. T ap on panel at each trim clip location (2) until properly seated. 67. Install the left cargo net Dring, if equipped. 68. Install the cargo floor . 69. Install the rear tonneau cover , if equipped. 70. Install the WiFi router (1) into the router bracket (2). 71. Connect th[...]

1 WIFI ROUTER JEEP COMP ASS PROCEDURE STEPS: NOTE: Using a test light, ensure the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the battery negative cable. 2. Pull up on shifter knob (3) and remove. 3. Using trim stick C4755 or equivalent, s[...]

2 9. Install the WiFi router bracket (1) under the passen ger seat with the provided materials. 10. Connect the wire harness to the WiFi router bracket harness. 1 1. Route the WiFi power harness under the center con sole to the shifter housing and cut the harness to the proper length. Ensure the harness is tucked under the center con[...]

3 17. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 18. Repeat the previous two steps for the ground side wires. 19. Solder (3) the connection (2) together using rosin core solder (1). 20. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint unt[...]

4 21. Connect the electrical connector to the cigarette lighter outlet and firmly seat the outlet to the shifter housing. 22. Install the trim ring (5) onto the shifter console (6) and seat fully . 23. Install the screws (2). 24. Install the bezel (4) onto the trim ring (5) and seat fully . 25. Install the shift knob (3) onto the shifter (1) and s[...]

1 WIFI ROUTER DAKOT A PROCEDURE STEPS: 1. Disconnect and isolate the negative battery cable. W ARNING: T o avoid personal injury or death, when handling a seat belt tensioner retractor , exercise proper care to keep fingers out from under the retractor cover and away from the seat belt webbing where it exits from the retractor cover . Failure t[...]

2 5. T o access the rear door sill scuf f plate for removal, use a trim stick C4755 or equivalent to disengage enough of the retaining tabs (2) that secure the door sill scuf f plate end of the cowl trim panel to the retaining clips in the front door sill. 6. Using a trim stick C4755 or equivalent, disengage the retaining tabs (2) that secure[...]

3 QUAD CAB 12. Using a trim stick C4755 or equivalent, disengage the retaining tabs that secure the door sill scuff plate (1) end of the cowl trim panel to the retaining clips (2) in the front door sill (3). 13. Pull the door sill scuf f plate end of the cowl trim panel upward to disengage the retaining tabs that secure the trim panel to the cow[...]

4 ALL 18. Route and secure the WiFi harness along scuff plates to the instrument panel. 19. Using a trim stick C4755 or equivalent, separate the end cap retaining clips and remove the end cap. 20. Pull the park brake release handle (1) out, release the clip (2) and disconnect the release rod (3). 21. Remove the two screws (3). 22. Using a tri[...]

5 23. Remove the two screws (3). 24. Using a trim stick C4755 or equivalent, separate the four retaining clips (1) and remove the bezel (2). 25. Disconnect the electrical connectors and remove the bezel. 26. Route and secure the WiFi harness across the steering column opening to the center stack and cut to length. 27. Locate the cigarette lig[...]

6 31. Place the strands of the power side wires overlapping each other inside of the splice clip (1). 32. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 33. Repeat the previous two steps for the ground side wires. 34. Solder (3) the connection (2) together using rosin core solder (1). Oct 1[...]

7 Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. 35. Connect the electrical connectors. 36. Install the center bezel (2) and seat the four retaining clips (1) fully . 37. Install the screws (3). Oct 16, 2009 K6[...]

8 38. Position the column cover against the reinforcement and route the brake release rod through the hole in cover . 39. Seat the upper retaining clips (1) fully and install the bottom and side screws (3). 40. Connect the release rod (3) to the release handle (1) and secure the attachment clip (2) fully . 41. Position the end cap and seat the reta[...]

9 CLUB CAB 42. Position the cowl trim panel (1) in the vehicle with the door sill scuf f plate end (2) of the trim panel angled upward. Seat the upper outer end of the trim panel underneath the dash panel and engage the retaining tabs that secure the trim panel to the cowl. 43. Align the retaining tabs on the door sill scuff plate end of the trim p[...]

10 46. Using hand pressure, push the retractor cover (1) downward over the retractor (3) far enough to engage the two locator pins in the top of the inboard cover half with the locator holes in the top of the retractor . 47. Install the two plastic pushpin retainers (2) that se cure the retractor cover to the retractor . QUAD CAB 48. Position[...]

1 1 50. Align the retaining tabs (2) on the rear door sill scuf f plate (1) with the retaining clips in the rear door sill and engage the retaining tabs that secure the scuff plate to the door sill. 51. Lower the driver's side rear seat. ALL 52. Install the WiFi router (1) into the router bracket (2). 53. Connect the negative battery cable.[...]

1 WIFI ROUTER GRAND CHEROKEE PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect the negative battery cable. 2. Using trim stick C4755 or equivalent, disengage the retaining tabs that secure the upper C[...]

2 5. Remove the upper liftgate trim panel. Using trim stick C4755 or equivalent, disengage the retaining tabs that secure the upper liftgate trim panel to the retaining clips in the liftgate opening and remove the trim panel. 6. Remove the Dpillar trim panel. Using trim stick C4755 or equivalent, disengage the retaining tabs that secure th[...]

3 12. Remove the hush panel from underneath the instru ment panel. 13. Remove the nut that secures the cowl trim panel to the mounting bracket. 14. Remove the cowl trim panel. 15. Remove the shifter trim (1) and bezel (2). 16. Remove the center stack bezel (2). Oct 16, 2009 K6860899 Rev . 1[...]

4 NOTE: Make sure enough wire length is supplied to go into the load floor where the WiFi router (1) will be located. 17. Route and secure the WiFi power harness from rear quarter panel, along the passenger side and under neath the door sill scuff plate. 18. Route and secure the power harness under the glove box and behind the center stac[...]

5 24. Using crimping tool (1), Mopar p/n 05019912AA or equivalent, crimp the splice clip and wires together . CAUTION: Do not use acid core solder . 25. Solder (3) the connection (2) together using rosin core type solder (1) only . 26. Center the heat shrink tubing (2) over the joint and heat using a heat gun. Heat the joint until the tubing is tig[...]

6 27. Install the Center stack bezel (2). 28. Install the shifter trim (2) and bezel (1). 29. Align the fastener hole in the cowl trim panel with the stud on the mounting bracket and then seat the trim panel onto the mounting bracket. 30. Install the nut that secures the cowl trim panel to the mounting bracket. 31. Install the hush panel. Oct 16, 2[...]

7 32. Position the quarter trim panel in the vehicle. 33. If equipped, connect the wire harness connector to the power outlet. 34. Position the flange on the quarter trim panel into the seal ditch and secure the bottom clip first and then the middle clip. 35. Align the two fastener holes in the quarter trim panel with the two fastener holes in th[...]

8 42. Install the upper liftgate trim panel. Align the retaining tabs on the upper liftgate trim panel with the retaining clips in the liftgate opening and engage the retaining tabs that secure the trim panel to the liftgate opening. 43. Install the liftgate scuf f plate. 44. Position the locating tabs on the bottom of the upper Cpillar trim pan[...]

9 47. Install the WiFi router (1) into the router bracket (2). 48. Connect the negative battery cable. 49. V erify system operation. Oct 16, 2009 K6860899 Rev . 1[...]

1 WIFI ROUTER JOURNEY PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. STORAGE BOX – 5 P ASSENGER 1. Remove the mat covering the storage box. 2. Remove the load ?[...]

2 STORAGE BOX – 7 P ASSENGER 1. Open the storage bin lid. 2. Secure the WiFi router (1) to the floor with the mate rials provided. ALL NOTE: Driver side shown, passenger side similar 1. Plug the WiFi power harness into the WiFi router . 2. Route the WiFi power harness over the top of the storage box and down the passenger side qua[...]

3 6. Using a trim stick C4755, disengage the passenger side cowl trim panel clips from the corresponding lo cations in the sheet metal. 7. Remove the passenger side cowl trim panel (1) from the vehicle. 8. Remove the passenger side closeout panel push pins fastening the closeout panels to the bottom of the in strument panel. 9. Remove the [...]

4 14. Remove the pushpin retainers by pressing the center inward to release then prying the retainer out of the storage bin. 15. Using Power Outlet Remover 9857 (4). Insert the tool with tips against bosses (1). 16. Pull out the base (3) through mounting ring by gently rocking power outlet remover . 17. Disconnect the base wires (2). Feb 12, 2010 K[...]

5 18. Route the WiFi power harness (3) under the carpet to the back of the storage bin (2) through the key on power outlet (1), slightly pulling back on the storage panel to gain access. 19. Cut the WiFi power harness to length. 20. Locate the cigarette lighter outlet wiring harness. 21. Cut each wire and remove 13 mm (0.5 in.) of insula t[...]

6 25. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 26. Repeat the previous two steps for the ground side wires. 27. Solder (3) the connection (2) together using rosin core solder (1). 28. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint unt[...]

7 29. Install the pushpin retainers (2) into the lower bin (1). 30. Connect the wire harness connectors to the power outlet. 31. Install power outlet to the instrument panel. 32. Position the passenger side cowl trim panel (1) to ve hicle. 33. Hand press passenger side cowl trim panel to corre sponding holes in sheet metal. Feb 12, 2010 K6860[...]

8 NOTE: Driver side shown, passenger side similar 34. Place the passenger side door sill trim panel into po sition. 35. Push downward on the passenger side sill trim panel (1) to engage the tabs and attaching clips (2) to the door sill (3). STORAGE BOX – 7 P ASSENGER 1. Install the seat back gap hider retainers to the rear storage box. Feb 12,[...]

9 2. Install the WiFi Router (1) into the router bracket (2). STORAGE BOX – 5 P ASSENGER 1. Install the load floor assembly (3). 2. Install the mat covering the storage box. 3. Install the router (1) into the router bracket (2). Feb 12, 2010 K6860631 Rev . 2[...]

10 ALL VEHICLES 1. Connect the negative battery cable. 2. V erify system operation. Feb 12, 2010 K6860631 Rev . 2[...]

1 WIFI ROUTER MINIV AN PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Move the passenger seat to the full rearward position. 2. Disconnect the negative battery cable. 3. Remove the six fasteners (2) on both sides o[...]

2 6. Secure the WiFi router bracket (1) under the passen ger seat with the provided materials. 7. Connect the power harness connector (2) to the WiFi router . NOTE: Do not use the power outlet for the power supply to the WiFi router . 8. Locate the cigarette lighter outlet wiring harness. 9. Cut each wire and remove 13 mm (0.5 in.) of i[...]

3 13. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 14. Repeat the previous two steps for the ground side wires. 15. Solder (3) the connection (2) together using rosin core solder (1). 16. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint unt[...]

4 17. Position storage bin into place and connect the elec trical connectors 18. Seat the storage bin and engage the spring clip retain ers. 19. Install the six fasteners (2) on both sides of the stor age bin. 20. Install the WiFi router (2) into the router bracket (1). 21. Connect the negative battery cable. 22. V erify system operatio[...]

1 WIFI ROUTER DODGE NITRO, JEEP LIBERTY PROCEDURE STEPS: W ARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable. W ait two minutes for the airbag system capacitor to discharge before performing furthe[...]

2 10. Remove the passenger side cowl panel. 1 1. Position the front passenger seat forward and fold down. 12. Using trim stick C4755 or equivalent, pry out the screw cover from the top of the trim panel (2), remove the screw . 13. Remove the trim by sliding up and out of the Bpillar lower trim. 14. Using trim stick C4755 or equivalent, pry[...]

3 17. Fold down the rear seat. 18. Remove the load floor panel (1) from the load floor (2) and the rear seat bracket (3). 19. Using trim stick C4755 or equivalent, pry out the screw cover from the top of the Cpillar trim panel (2), remove the screw . 20. Remove the trim by sliding up and out of the quarter trim molding. 21. Pull down at the[...]

4 23. Remove the screws and the cargo tie downs. 24. Remove the quarter trim panel (1), by carefully pulling at the clip locations (3). NOTE: The load floor on Jeep Liberty must be removed in order to route the WiFi router harness. Repeat steps 1 1 through 24 on the drivers side to remove the load floor assembly . 25. Remove the lift gate open[...]

5 28. Drill a 13mm. (0.5 in.) hole in the drivers side front lower corner of the storage compartment, forward to ward the instrument panel. 29. Route the WiFi electrical harness through the hole and connect to the router . 30. Squarely position the router near the hole and secure in place with the materials provided. 31. Route and secure the [...]

6 38. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 39. Repeat the previous two steps for the ground side wires. 40. Solder (3) the connection (2) together using rosin core solder (1). 41. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint unt[...]

7 42. Install the quarter trim panel (1) to the inside of the ve hicle, carefully align and install the bottom of the quar ter trim panel slots into the load floor first. Continue to seat the remaining clips on the panel, working from the bottom up. Use hand pressure to seat the clips (3). 43. Install the cargo tie downs and tighten the scr[...]

8 50. Align and install the Bpillar trim panel clips (3) rear ward and into the quarter trim panel. 51. Push the trim panel (2) down into the body (4) using hand pressure until all clips are seated. 52. Align and install the trim panel to the body slots (1) on the Bpillar . Snap into place using hand pressure. 53. Feed the seatbelt webbing[...]

9 58. Align and install the cowl trim cover by sliding the rear tabs of the cowl trim cover under the Bpillar trim. 59. Using hand pressure, install the clips (3) into the body and the Apillar (2). 60. Install the close out panel and fasteners. 61. Place the glove box in position and slide the glove box to the left to engage the hinges. 62. C[...]

1 WIFI ROUTER JEEP P A TRIOT PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be supplied with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. 2. Remove the rear tonneau cover , if equipped. 3. Remove the cargo floor . 4. Remove[...]

2 10. Fold the seats forward. 1 1. Remove the nut (5) and bolts (6) and remove the 40% seat back (4). 12. Using trim stick C4755 or equivalent, pry of f the lower Bpillar trim. 13. Remove from vehicle. 14. Using trim stick C4755 or equivalent, pry up the scuf f plate. 15. Remove the scuf f plate from vehicle. 16. Remove the left side lower[...]

3 17. Pull up on the front corner of the quarter trim and re lease the clip. 18. Release the remaining clips and remove the left quar ter panel trim from vehicle. 19. Remove the lower steering column cover . 20. Pull up on shifter knob (3) and remove. 21. Using trim stick C4755 or equivalent, separate the bezel (4) from the trim ring (5), [...]

4 23. Look inside and note position of the retaining bosses. 24. Using special tool 9857 Power Outlet Remover (4), in sert the tool forcing bosses (1) out of base. 25. Pull out the base (3) through mounting ring by gently rocking pliers. 26. Disconnect the electrical connector . 27. Mount the router base (1) as shown with the provided materials.[...]

5 34. Place the strands of the power side wires overlapping each other inside of the splice clip (1). 35. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 36. Repeat the previous two steps for the ground side wires. 37. Solder (3) the connection (2) together using rosin core solder (1). CAUTI[...]

6 38. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub ing is tightly sealed and sealant (1) comes out of both ends of the tubing. 39. Connect the electrical connector to the cigarette lighter outlet and firmly seat the outlet to the shifter housing. 40. Install the trim ring (5) on[...]

7 45. Place scuff plate (1) onto door sill (2). 46. Align scuf f plate tabs with door scuff holes. 47. Hand press scuf f plate ensuring tabs are properly seated. 48. Install the left side lower cowl trim panel. 49. Insert lower tabs on Bpillar lower trim (1) onto sill panel. 50. Hand tap on clip locations ensuring clips are properly seated. 51. [...]

8 55. Position the seat backs (3) up and latch. 56. Install the belt buckles (1) and install the bolt (2). 57. T ighten the buckle bolt to 66 N∙m (49 ft. lbs.) 58. Install the bolts (4) and tighten to 80 N∙m (59 ft. lbs.) 59. Place the seat cushion into the vehicle and tuck the rear of the cushion (1) up under the seat belt buckles and rear sea[...]

9 64. Locate trim clips and align metal clips to lift gate inner . 65. T ap on panel at each trim clip location (2) until properly seated. 66. Install the left cargo net Dring, if equipped. 67. Install the router (2) into the router bracket (1). 68. Install the cargo floor . 69. Install the rear tonneau cover , if equipped. 70. Connect the batt[...]

1 WIFI ROUTER PT CRUISER PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the battery negative cable. 2. Remove the four screws located inside the storage bin. 3. Remove the two screws located [...]

2 8. Locate the cigarette lighter outlet wiring harness. 9. Cut each wire and remove 13 mm (0.5 in.) of insula tion from each wire that needs to be soldered/spliced. 10. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire sol dered area. C[...]

3 15. Solder (3) the connection (2) together using rosin core solder (1). 16. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub ing is tightly sealed and sealant (1) comes out of both ends of the tubing. 17. Position the center console into the vehicle. 18. Connect the electrical conn[...]

4 21. Install the WiFi router (2) into the router bracket (1). 22. Connect the battery negative cable. 23. V erify system operation. Oct 16, 2009 K6860899 Rev . 1[...]

1 WIFI ROUTER SEBRING SEDAN/A VENGER PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. A VENGER 1. Using trim stick C4755 or equivalent, gently pry up on bin (1) a[...]

2 4. Using a trim stick (special tool #C4755) or equivalent, gently pry out on the center bezel to remove. 5. Position aside the center bezel to access the key on power outlet. SEBRING SEDAN 1. Using a trim stick special tool #C4755 or equivalent, gently pry out on the edge of the console bezel (1) and pull outward to remove. 2. Disconnect th[...]

3 ALL VEHICLES 1. Using trim stick C4755 disengage clips holding the passenger side door sill scuf f panel (3) and (5) to door sill. 2. Starting at the forward end of the door sill scuff panel, pull upward on the sill scuff panel in order to disen gage the clips (2) attaching the sill scuf f panel to the door opening flange (4). 3. Remove th[...]

4 10. Route the WiFi power harness (2) down passenger side quarter trim panel (1). 1 1. T uck the WiFi power harness up under the passenger side quarter trim panel (1). 12. Route the WiFi power harness towards the cowl panel, tucking up under the passenger side bpillar trim panel. 13. Route the WiFi power harness (1) under carpet to [...]

5 18. Place the strands of the power side wires overlapping each other inside of the splice clip (1). 19. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together . 20. Repeat the previous two steps for the ground side wires. 21. Solder (3) the connection (2) together using rosin core solder (1). Feb 1[...]

6 22. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub ing is tightly sealed and sealant (1) comes out of both ends of the tubing. NOTE: Driver side shown, passenger similar . 23. Position the passenger side cowl trim panel to the ve hicle. 24. Hand press the passenger side cowl t[...]

7 28. Align the center bezel over the slots and firmly snap into place. A VENGER 1. Snap the bezel (1) firmly onto the center console bezel. 2. Install the manual or automatic center console shifter bezel. Feb 12, 2010 K6860899 Rev . 2[...]

8 3. Position the bin (1) into center console and firmly snap into place. SEBRING SEDAN 1. Connect the key on power outlet connector . 2. Position the console bezel (1) over the retaining slots and firmly snap the console bezel (1) into place. Feb 12, 2010 K6860899 Rev . 2[...]

9 ALL VEHICLES 1. Connect the negative battery cable. 2. Connect the WiFi twisted pair to the WiFi router con nector . 3. Install the WiFi router (1) into the router bracket (2). 4. V erify system operation. Feb 12, 2010 K6860899 Rev . 2[...]

1 WIFI ROUTER DODGE SPRINTER PROCEDURE STEPS: W ARNING: Disable the airbag system before attempting any steering wheel, steering column or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagno[...]

2 6. Remove the drivers side lower insrument panel (IP) bezel fastener (3). 7. Carefully pry the bezel (2) away from the IP (1) disen gaging the retainers from the IP . 8. At the point just above where the headliner and the storage tray meet, carefully cut a small slot in the headliner to allow the WiFi router harness to be fed through and route[...]

3 15. Remove onehalf (1/2) inch of insulation from each wire that needs to be spliced. 16. Place the strands of wire overlapping each other in side of the splice clip (1). 17. Using crimping tool, Mopar® p/n 05019912AA, crimp the splice clip and wires together . 18. Solder the connection (2) together using rosin core type solder only . CAUTI[...]

4 23. Remove the nut (1) from the grounding lug (3). 24. Install the WiFi harness grounding wire and eyelet (2) to the grounding lug. 25. Install the grounding lug nut. 26. Install the drivers side IP bezel (2) ensuring the retain ers engage. 27. Install the IP bezel mounting fastener (3). 28. Place the Apillar into position, install the teth[...]

5 30. Place the upper tray into position and install the two upper retaining bolts (2). 31. Place the sun visor (3) into position and install the two retaining bolts (4). 32. Install the WiFi router bracket (1) to the upper tray (2) with the provided materials. 33. Connect the electrical connector (3) to the WiFi router . 34. Install the WiFi route[...]

1 WIFI ROUTER JEEP WRANGLER PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect the negative battery cable. 2. Using trim stick C4755 or equivalent, release the clips (2) and rotate the lower center trim ([...]

2 4. Rotate the upper trim (2) back and release the front (1). 5. Disconnect the electrical connector (4) and remove the upper center cover (1). 6. Remove the screws (2) and using trim stick C4755 or equivalent, separate the center bezel (1). Oct 16, 2009 K6860899 Rev . 1[...]

3 7. Disconnect the HV AC control cables (1 and 9) and dis connect the electrical connectors (3). 8. On 4x4 vehicles grasp the transfer case shifter knob and pull straight up and remove the knob. 9. On manual transmission vehicles, using a trim stick C4755 or equivalent, separate the shifter boot (2) from the console bezel (1). Oct 16, 2009 K[...]

4 10. Remove the bolt (3) and remove the manual transmis sion shifter (2) from the shifter shaft (1). 1 1. Remove the cup holder or ash receiver (1), if equipped. 12. Using trim stick C4755 or equivalent, remove the con sole bezel (2). 13. Disconnect the electrical connector (1). Oct 16, 2009 K6860899 Rev . 1[...]

5 14. Remove the four console screws (1). 15. Lift the console (4) up of f the clip retainers (3) and remove. 16. Install the WiFi router bracket (1) under the passen ger seat and secure it using the provided materials. 17. Route and secure the WiFi power harness under the center console to the cigarette lighter outlet wire har ness. NO[...]

6 18. Locate the cigarette lighter outlet wiring harness. 19. Cut each wire and remove 13 mm (0.5 in.) of insula tion from each wire that needs to be soldered/spliced. 20. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire sol dered area.[...]

7 25. Solder (3) the connection (2) together using rosin core solder (1). 26. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev . 1[...]

8 27. Position the console (4) over the shiftier and brake levers and seat the clips (3) fully . 28. Install the four screws (1). 29. Connect the electrical connector (1). Oct 16, 2009 K6860899 Rev . 1[...]

9 30. Position the bezel (2) over the shiftier and brake lever and seat the clips fully . 31. Install the cup holder and ash receiver (1), if equipped. 32. If equipped, position the transfer case shifter knob onto the shift shaft and seat fully . 33. If equipped, position the manual transmission shifter handle (2) onto the shift shaft (1) and insta[...]

10 35. Seat the shifter boot (2) onto the console bezel (1) and seat fully . 36. Connect the HV AC control cables (1 and 9) and con nect the electrical connectors (3 and 4). 37. Position the center bezel (1) onto the I/P and seat the clips fully . 38. Install the lower screws (2). Oct 16, 2009 K6860899 Rev . 1[...]

1 1 39. Connect the electrical connector (4) and position the upper center cover onto the top of the I/P . 40. Position the front of the cover (1) onto the center sup port and rotate the trim (2) back and seat the clips fully . 41. Position the lower tabs (1) into the slots and rotate the trim (3) up and seat the clips (2) fully . Oct 16, 2009 K[...]

12 42. Install the WiFi router (1) into the router bracket (2). 43. Connect the negative battery cable. 44. V erify system operation. Oct 16, 2009 K6860899 Rev . 1[...]