Moyer Diebel MH65-M2 manual

T echnical Manual F or machines be ginning with Serial No. W8100 Model Hood-T ype Dishwasher Moy er Diebel Ltd. September , 2003 Manual P/N 113647 MH65-M2 High T emperature with Built-in Booster Machine Serial No . Simply Engineered Better P . O. Box 4149 Winston-Salem, North Car olina 27115-4149 336/661-1556 F ax: 336/661-1660 2674 N. Service Road[...]

Complete the infor ma tion below f or quick reference. Model Number Serial Number V oltage and Phase Moyer Diebel Parts Supplier Phone Moyer Diebel Service Agenc y Phone Note: W hen calling to order parts, be sure to hav e the model number , serial number , voltage and phase of your machine. COPYRIGHT © 2003 by Moy er Diebel (USA). All Rights Rese[...]

i REVISION RECORD Revision Revised Serial Number Comments Date Pages Effectivity 7/3/03 All W8100 First issue of manual and replacement parts lists REVISION RECORD[...]

ii REVISION RECORD R e vision Recor d (CONT .)[...]

iii LIMITED W ARRANTY Limited W ar ranty Moyer Diebel, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0 warrants machines, and parts, as set out below. Warranty of Machines: Moyer Diebel warrants all new machines of its manufacture bearing the name “Moyer Diebe[...]

iv FOREW ORD 1. Read the instructions in this manual carefully . It contains important information on installation, operation, and safety . 2. Store this manual carefully for future reference. 3. After remo ving packing material, check for loose parts in dishracks. 4. Before switching the equipment on, make sure that the model data plate conforms t[...]

Revision Record ........................................................................................................... i Limited W arranty ......................................................................................................... iii Fore ward ......................................................................................[...]

vi T his Page Intentionall y Left Blank P ar t 1: INST ALLA TION AND MAINTENANCE[...]

1 INTRODUCTION INTRODUCTION W elcome to Moyer Diebel ... and thank you for allo wing us to take care of your dishw ashing needs. This manual cov ers the hood-type dishwasher model MH-65. Y our machine was completely assembled , inspected and thoroughly tested at our factory before it was shipped to your installation site. This manual contains: • [...]

2 GENERAL MODEL NUMBERS MH-65 The MH-65 model is a high temperature (180°F/82°C rinse) sanitizing model with booster . S tandard Equipment Includes: • Quick 65 second cycle • 1.5 HP wash pump on anti-vibration pads • Four lar ge rectangular screens to maximize food • Field con vertible from straight through soil collection and improv e re[...]

3 Auto/Manual Switch Manual Cycle Start(UP) Auto Manual Switch Door Activated Cycle (DOWN) Selector Switch Extended W ash Manual Start Switch Machine Ready Heater OFF Light (Only on S/N W8100-W8135) (B) In Cycle Light (D) Cycle Selection Short - 65 Seconds Medium-120 Seconds Long -180 Seconds OFF Position (E) (L) (C) (A) (M) PART 1: OPERA TION P AR[...]

4 ! P ar t 1: OPERA TION P ART 1: OPERA TION (CONT .) OPERA TION AND USE (CONT .) 7. Remove the rack at a slight incline to permit all the w ater to drain; allow dishw are to dry . After washing one’ s hands, handle the rack in such a manner as not to touch the dishware inside, then place the rack on hygienically clean shelves. 8. At the end of w[...]

5 MAINTENANCE: IMPORT ANT : Before carrying out the cleaning and maintenance operations, turn of f the main discon- nect switch for the equipment. Frequently check and clean the nozzles. Blocked nozzles will pre vent the machine from cleaning properly . Do not use corrosiv e products such as sodium hypochlorite (bleach), acids, steel wool or steel [...]

6 P ART 1: OPERA TION (CONT .) OPERA TION AND USE (CONT .) SANITIZING THE MACHINE Sanitizing the machine at least once a week is of the utmost importance in order to guarantee hygiene, e ven when the machine is not in use. It is advisable to use a disinfecting product suggested by an authorized detergent dealer . Before turning off the machine, run[...]

7 Auto/Manual Switch Manual Cycle Start(UP) Auto Manual Switch Door Activated Cycle (DOWN) Selector Switch Extended W ash Manual Start Switch Machine Ready Heater OFF Light In Cycle Light Cycle Selection Short - 65 Seconds Medium-120 Seconds Long -180 Seconds OFF Position (Only on S/N W8100-W8135) PART 1: OPERA TION Figure 1.1- Contr ol Panel Detai[...]

8 P ART 2: INST ALLA TION AND MAINTENANCE INST ALLA TION AND MAINTENANCE INSTRUCTIONS The following instructions are addressed to qualif ied personnel. Only authorized personnel are to carry out checks and repairs. The manufacturer declines any responsibility if repairs or modif ications are done by unqualified personnel or if parts are not supplie[...]

9 ! P ART 2: INST ALLA TION AND MAINTENANCE (CONT .) Drain connections 1. The MH65 model is a gravity drain machine equipped with a 1-3/8" O.D. tailpiece and a 6 foot long 1" I.D. hose. 2. The maximum drain flow rate is 15 gallons/min-56.8 litres/min. 3. Drain height must not exceed 11" (280mm) abo ve f inished floor . 4. The drain c[...]

10 T his Pa ge Intentionall y Left Blank[...]

11 P ar t 3: REPLA CEMENT P A RTS PA R T 3 : REPLA CEMENT PA R T S[...]

12 P ar t 3: REPLACEMENT P AR TS Figure 3.1- Hood and T ank 1 2 1 B 4 A A A 7 3 5 6 6[...]

13 P ar t 3: REPLA CEMENT P A RTS HOOD AND TANK Fig. 3.1 Part Item No. No. Part Description Qty 1 C351421 Panel, Side ..................................................................................... 2 2 C351835 Panel Front .................................................................................... 1 3 C440211 Leg .....................[...]

14 P ar t 3: REPLACEMENT P AR TS Figure 3.2- Door Handle and Springs For handle connections see Figure 3.3 B 1 2 3 2 1 4 5 7 6 A[...]

15 P ar t 3: REPLA CEMENT P A RTS DOOR HANDLE AND SPRINGS Fig. 3.2 Part Item No. No. Part Description Qty 1 107398-1 Door Lift Block ............................................................................. 2 2 107398-2 Door Lift Block Roller .................................................................. 2 3 C331037 Handle ...... ..........[...]

16 P ar t 3: REPLACEMENT P AR TS Figure 3.3- Door Switch and Block A Detail A 10 11 14 9 7 6 5 4 3 2 2 1 11 7 16 6 16 XX 15 13 12[...]

17 P ar t 3: REPLA CEMENT P A RTS DOOR SWITCH AND BLOCKS Fig. 3.3 Part Item No. No. Part Description Qty 1 108442 Bolt M5 x 15mm Filister Head ..................................................... 2 2 W asher ...... ..................................................................................... 2 3 W asher ...... .............................[...]

18 P ar t 3: REPLACEMENT P AR TS Figure 3.4- T racks and Screens 2 1 3 *See Note on Parts[...]

19 P ar t 3: REPLA CEMENT P A RTS HOOD AND TANK Fig. 3.4 Part Item No. No. Part Description Qty * 1 C530238 Track Assembly ............................................................................. 1 2 C332091sx Left Screen ................................................................................... 2 3 C332090dx Right Screen ............[...]

20 P ar t 3: REPLACEMENT P AR TS Figure 3.5- W ash and Rinse Spray Arms 2 5 6 7 8 2 5 7 12 6 7 7 12 11 9 10 10 9 11 4 3 4 3 1 8 1 13[...]

21 P ar t 3: REPLA CEMENT P A RTS WASH AND RINSE SPRA Y ARMS Fig. 3.5 Part Item No. No. Part Description Qty 1 C191075 W asher ...... ..................................................................................... 2 2 C420573 W ash Arm (Minus Items 1, 3-5) ................................................... 2 3 C330824 Bearing ...............[...]

22 P ar t 3: REPLACEMENT P AR TS Figure 3.6- W ash T ank Components 13 12 10 6 5 1 2 3 9 8 7 14 15[...]

23 P ar t 3: REPLA CEMENT P A RTS WASH TANK COMPONENTS Fig. 3.6 Part Item No. No. Part Description Qty 1 109985 O-ring, Heater ............................................................................... 1 2 C110226 Heater Element W ash T ank 3KW 230V ....................................... 1 3 107420 Nut, Plain M6 SST ..........................[...]

24 P ar t 3: REPLACEMENT P AR TS Figure 3.7- Drain Assembly TO MOTOR PUMP DRAIN OUT T o Drain Out 1 3 4 5 6 9 11 12 11 2 10 7 6[...]

25 P ar t 3: REPLA CEMENT P A RTS DRAIN ASSEMBL Y Fig. 3.7 Part Item No. No. Part Description Qty 1 C180729 T ube, Ov erflow ............................................................................. 1 2 C200950 Seal, Overflo w T ube ...................................................................... 1 3 C180818 Drain Bask et Plastic ........[...]

26 P ar t 3: REPLACEMENT P AR TS Figure 3.8- W ash and Rinse Piping 5 4 3 MACHINE BACK A 1 14 4 5 3 15 2 MACHINE BACK 6 5 7 5 6 8 9 10 11 12 13 T o Booster 16 13 13[...]

27 P ar t 3: REPLA CEMENT P A RTS WASH AND RINSE PIPING Fig. 3.8 Part Item No. No. Part Description Qty 1 C190227 Spindle .......................................................................................... 2 2 C332526 Rinse T ube .................................................................................... 2 3 C200955 Gasket .........[...]

28 P ar t 3: REPLACEMENT P AR TS Figure 3.9- W ash PumpAssembly 1 2 3 4 5 6 7 A A[...]

29 P ar t 3: REPLA CEMENT P A RTS WASH PUMP ASSMEBL Y Fig. 3.9 Part Item No. No. Part Description Qty 1 109651 Pump V olute .................................................................................. 1 2 109653 Pump Oring ................................................................................... 1 3 C631654 Impeller ................[...]

30 P ar t 3: REPLACEMENT P AR TS 6 5 4 1 3 2 A BASE 6 7 7 W ater Inlet W ater T o Final Rinse 8 B Figure 3.10- Booster Assembly[...]

31 P ar t 3: REPLA CEMENT P A RTS BOOSTER ASSEMBL Y Fig. 3.10 Part Item No. No. Part Description Qty 1 109985 Seal, Electric Element ................................................................... 1 2 C322821 Element Cover ............................................................................... 1 3 C110362 Heater 9Kw 208/240V 3PH 40° Ri[...]

32 P ar t 3: REPLACEMENT P AR TS 4 5 2 1 3 4 5 9 5 8 7 6 6 10 16 15 14 13 12 A 11 T o Booster T ank Base Figure 3.11- W ater Inlet Piping[...]

33 P ar t 3: REPLA CEMENT P A RTS WA TER INLET PIPING Fig. 3.11 Part Item No. No. Part Description Qty 1 100500 V acuum Breaker 1/2" .................................................................... 1 2 108349 Repair Kit 1/2" .............................................................................. A/R 3 Brac k et, V acuum Brea k [...]

34 P ar t 3: REPLACEMENT P AR TS 9 8 7 10 6 12 11 13 12 11 2 3 1 4 5 W ash Rinse A Figure 3.12- Control Panel[...]

35 P ar t 3: REPLA CEMENT P A RTS CONTR OL PANEL Fig. 3.12 Part Item No. No. Part Description Qty 1 C120713 Selector Switch ............................................................................. 1 2 C290821 Spacer , Selector Switch ................................................................. 2 3 C440817 Sleeve, Selector Switch .........[...]

36 P ar t 3: REPLACEMENT P AR TS 1 3 3 7 6 16 9 6 4 4 2 19 5 11 12 8 10 1 3 1 5 18 17 1 4 Figure 3.13- Control Cabinet[...]

37 P ar t 3: REPLA CEMENT P A RTS CONTR OL CABINET Fig. 3.13 Part Item No. No. Part Description Qty 1 C121288 T imer Assembly Complete ........................................................... 1 2 C120501 Thermostat T ank ............................................................................ 1 3 109952 Mounting Plate, Thermostat ...........[...]

38 P ar t 3: REPLACEMENT P AR TS T his Pa ge Intentionally Left Blank P ar t 4: ELECTRICAL SCHEMA TICS[...]

39 P ar t 3: REPLA CEMENT P A RTS P ar t 4: ELECTRICAL SCHEMA TICS PA R T 4 : ELECTRICAL SCHEMA TICS[...]

40 P ar t 3: REPLACEMENT P AR TS T his Pa ge Intentionally Left Blank P ar t 4: ELECTRICAL SCHEMA TICS[...]

SGOCC. MAIN ROTARY SWITCH LINE SHORT CYCLE MEDIUM CYCLE 5 4 3 2 1 3° 2° 1° 0 LONG CYCLE POSITION: D3 D3a(F) D3a(E) D3(D) D3(C) D3(B) D3(A) 0 WASH PUMP OVERLOAD RELAY RINSE WASH 152 SEC D3a ~ SPEED ~ D3 150 SEC SHORT CYCLE 65 SEC LONG CYCLE 100 SEC F3 TERMIQUE POUR POMPE DE LAVAGE LENGTH CONTINUOUS INTERRUPTEUR GENERAL TANK THERMOSTAT PRESSURE SW[...]

SGOCC. MAIN ROTARY SWITCH LINE SHORT CYCLE MEDIUM CYCLE 5 4 3 2 1 3° 2° 1° 0 LONG CYCLE POSITION: D3 D3a(F) D3a(E) D3(D) D3(C) D3(B) D3(A) 0 WASH PUMP OVERLOAD RELAY RINSE WASH 152 SEC D3a ~ SPEED ~ D3 150 SEC SHORT CYCLE 65 SEC LONG CYCLE 100 SEC F3 TERMIQUE POUR POMPE DE LAVAGE LENGTH CONTINUOUS ~ M M ~ INTERRUPTEUR GENERAL TANK THERMOSTAT PRE[...]

42 REPLACEMENT P ARTS[...]