Multiquip HTXD6i / STXD6i manual

SETUP , ADJUSTMENTS AND CALIBRA TIONS THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com SERIES MODEL HTXD6i/STXD6i HYDRAULIC RIDE-ON TROWEL (Y ANMAR 4TNV84T -Z-DSA2 DIESEL ENGINE) Re vision #1 (01/24/14) PN: 32399[...]

P A GE 2 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) T ABLE OF CONTENTS HTX6Di/STX6Di T r owel Machine Inf ormation And Maintenance Log ............ 3 Saf ety Inf ormation ................................................ 4-9 T ools Needed ......................................................... 10 Ma[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 3 MACHINE INFORMA TION AND MAINTENANCE LOG T echnician__________________________________ e Date:___________________________ Machine Inf ormation MODEL LH Motor Serial No. Machine Serial No. RH Motor Serial No. Engine Serial No. Program ID Pump Serial [...]

P A GE 4 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollow ed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instructions could resul[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 5 GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city and state reg[...]

P A GE 6 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) TRO WEL SAFETY D ANGER  Engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is colorless and odor less, and can cause death if inhaled.  The engine of this equipment requires an adequate free fl ow of cooling air . NEVER o[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 7 NO TICE  NEVER run engine without an air fi lter or with a dir ty air fi lter . Sev ere engine damage may occur . Ser vice air fi lter frequently to pre v ent engine malfunction.  NEVER tamper with the f actor y settings of the engine or en[...]

P A GE 8 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) TRANSPORTING SAFETY CA UTION  NEVER allow an y person or animal to stand underneath the equipment while lifting.  Ride-on trowels are v er y heavy and awkw ard to mov e around. Use proper heavy lifting procedures and DO NO T attempt to lift th[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 9  T railer should be adjusted to a le v el position at all times when towing.  Raise and lock tr ailer wheel stand in up position when towing.  Place choc k blocks underneath wheel to prev ent rolling while parked.  Place suppor t bloc ks[...]

P A GE 10 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) TOOLS NEEDED The specialized tools listed in T able 1 are required to maintain and service the HTXD6i and STXD6i r ide-on trow els. Fleet technicians and ser vicing dealers must ha v e these tools f or efficient unit setup and component calibratio[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 11 MACHINE INFORMA TION MODEL 1 . Enter appropriate model:  HTXD6i — f or 6-blade HTX  STXD6i — f or 6-blade STX SERIAL NUMBER 2 . Mac hine Serial Number — as shown on serial tag. 3 . Engine Serial Number — located on top of engine (E/N)[...]

P A GE 12 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) GENERAL PROCEDURES SETUP JUMPER INST ALLA TION 1 . Remo v e Cap (PN: 22812) on P24 of main har ness (under f oot platf orm). 2 . Install Setup J umper (P/N: 32007 on P24). NO TICE These general procedures will be ref erenced in other sections thro[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 13 INITIAL CHECK AND ADJUSTMENTS PRELIMINAR Y CHARGE PRESSURE ADJUSTMENT 1 . Loosen 1-1/16" jam n ut on charge relief v alve (Item A, Figure 5). 2 . Use a 1/2" soc k et to adjust the small he x nut within the larger he x jam nut (Item B , Fi[...]

P A GE 14 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) Engine Oil 1 . Ensure engine is le vel. 2 . Remo v e the oil filler cap (top or side). See Figure 7. Figure 7. Adding Engine Oil 3 . Add the required amount of engine oil at the top or side engine oil filler por t. 4 . W ait 3 minutes then procee[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 15 SER VICE TOOL SETUP AND CONNECTION WHITEMAN SER VICE TOOL (WST) INST ALLA TION 1 . Call or e-mail Multiquip T echnical Suppor t or Field Ser vice to obtain the application specific Whiteman Ser vice T ool (WST) file. 2 . Also obtain softw are lic[...]

P A GE 16 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) 9 . The ne w screen will ha v e both na vigation and tool bars active (Figure 13.) Figure 13. WST T ool Bar 10. Click on "T ools". On the drop-down men u, clic k on "License Manager" (Figure 14). Figure 14. WST License Manager 1[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 17 LAPTOP CONFIGURA TION CONNECTION PROCEDURE 1 . Plug the CAN Gate wa y cable to the trow el at the ser vice por t (Figure 16). Do not connect laptop at this time. Figure 16. CAN Gateway Cab le to Service P ort 2 . On the tro wel, turn the ignition k[...]

P A GE 18 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) MACHINE SETUP AND CALIBRA TION CALIBRA TE FOOT PED AL 1 . T ur n key to ON position b ut DO NOT star t machine. 2 . Clic k “CALIBRA TION” button on machine setup page. 3 . Clic k “CALIBRA TION” button in "PED AL SENSOR" frame (Fig[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 19 MACHINE SETUP AND CALIBRA TION Calibration 1 . Set sensor z ero position def ault: a . Ensure that f oot pedal is fully released. b. Read % SENSOR V OL T A GE. c . Round % Sensor V oltage value to nearest percent and enter in CALB POINT 1 DEF A UL [...]

P A GE 20 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) MA CHINE PRESSURE ADJUSTMENT Charge Pressure Adjustment 1 . Disab le cold star t. 2 . With machine off , install gauge capable of reading 300 psi to Charge Or Pitch pressure test por t (Figure 27). Figure 27. Pressure T est P or ts Location 3 . Res[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 21 MACHINE SETUP AND CALIBRA TION 8 . Return engine r pm to idle. 9 . T ur n off machine and remove gauge . Pitch Pressure Adjustment 1 . Disab le cold star t. 1 . Increase engine rpm to full operating RPM. 2 . Loosen 3/4" jam n ut on pitch relie[...]

P A GE 22 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) 8 . Retighten jam n ut. 9 . Return engine to idle. 10. T urn off machine and remove gauge . 11. Record Pressure on Machine Information and Maintenance Log. 12. Re-enable cold star t. TRO WEL SPEED ADJUSTMENTSETUP Adjust Zero Str oke P osition 1 . [...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 23 MACHINE SETUP AND CALIBRA TION 5 . Re-measure speed, repeating steps 2 and 3 until Left Side T rowel Speed is correct: a . HTXD6i — 157 to 160 RPM (942 to 960 Pulses per minute) b. STXD6i— 127 to 130 RPM (762 to 780 Pulses per minute) 6 . Recor[...]

P A GE 24 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) 6 . Set Sensor z ero position def ault: a . Ensure f oot pedal is fully released. b. Read % Sensor V oltage (Figure 35). Figure 35. Star t Stroke Sensor Calibration c . Round value to nearest percent and enter in CALB POINT 1 DEF A UL T . d . Press[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 25 MACHINE SETUP AND CALIBRA TION Measure Blade Leading Edge Height 1 . Fully pitch machine b y pressing and holding T win pitch up button until pitch cylinders fully e xtended. 2 . Choose a b lade on both LH and RH Rotor . Using Gauge P/N 32044, meas[...]

P A GE 26 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) Set Zero Pitc h Cylinder Stops 1 . Flatten b lades (bottom out the pitch cylinders). 2 . T ur n machine off. 3 . Remo v e cle vis pin (Item E, Figure 39) from pitch cylinder allowing y oke (Item B, Figure 39) to rest on thrust collar . Figure 39. Z[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 27 b. Install 3.25” Gauge (P/N 32044) o v er both Left and Right Cylinders as shown in Figure 41. Figure 41. Gaug e Installation c . Press Hard Ret. button to retract cylinder onto gauge. d . V er ify gauge is tight between cylinder body and cle vis[...]

P A GE 28 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) INSPECTION FLUID LEVELS Record the f ollowing fluid le vels on Machine Inf ormation and Maintenance Log in Inspection section. Refer to Fluid Fill and Check section f or procedure.  Engine Oil  Engine Coolant  Hydraulic Oil MECHANICAL 1 .[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 29 ST A TIC BLADE PITCH DRIFT TEST 1 . Switch smart pitch switch to off position. 2 . Bring machine up to temperature. This will be indicated by “Cold Star t” (aux 1) lamp tur ning off. 3 . Choose one b lade from each spider and mark with small X [...]

P A GE 30 — HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) FUSE INFORMA TION T able 3. Fuses Fuse Number Amps Designator Functions Fused 1 20 T13 MCU P ow er T21 Service Port Connector 2 20 T3 Oil Cooler 3 5 T5 Light Switch T15 Pitch Switches 4 20 T6 Left Lights 5 7.5 T23 Spra yers 6 20 T7 Right Lights T a[...]

HTXD6i/STXD6i TRO WEL • SETUP , ADJUSTMENTS AND CALIBRA TIONS — REV . #1 (01/24/14) — P A GE 31 NOTES[...]

SETUP , ADJUSTMENTS AND CALIBRA TIONS Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F[...]