Rinnai ENERGYSAVER ES38 manual

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical swi tch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas[...]

2 Rinnai Corporation ES38 Manual This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified k[...]

3 Rinnai Corporation ES38 Manual W ARNING CAUTION Safety Behavior and Practices • Do not block the warm air discharge. Do not allow anyone to sleep directly in front of the appliance. • Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. • Children and adults should be alerted to the[...]

4 Rinnai Corporation ES38 Manual ) y l n o A S U ( e m o h d e r u t c a f u n a m r o F n o i t a c i l p p A or mobile home or residential installation convertible for use with natural gas and liquefied petroleum gases (propane / LPG) when provision is ma de for the simple conversi on from one gas to the other. For commercial setting. For install[...]

5 Rinnai Corporation ES38 Manual Features • Restarts automatically when ignition or combustion fails. • Clean Heating Forced Flue Type • Easy Operation One-Touch Ignition • Sensible Temperature Control Feature • Comfortable Room Temperature Control and Display • Warm Air Outlet at Floor Level (keeps your feet warm) • Function Lock •[...]

6 Rinnai Corporation ES38 Manual Getting to know your new heating appliance Operating Instructions CONTROL PANEL OPERATION/TEMPE RATURE CONTROL DISPLAY OPERATION LAMP RATING PLATE MODEL NUMBER, SERIAL NUMBER, GAS TYPE, ETC. WARM AIR OUTLET HUMIDIFIER OPEN THE DOOR AND POUR WATER INTO THE TRAY. VENT TERMINAL COMBUSTION/ EXHAUST COMBUSTION AIR INTAKE[...]

7 Rinnai Corporation ES38 Manual Control Panel All buttons beep when operated. Set Temp Room Temp E c o nomy Temp Control Function Lock F i l t e r O N / O F F O N FUNCTION LOCK Lamp is "green" when this feature is on. FILTER LAMP Flashes when filter is dirty. OPERATION LAMP This lamp turns "green" when powe r is on. Lamp will c[...]

8 Rinnai Corporation ES38 Manual Operating the Heater Turning the heater ON When you press and releas e the ON/OFF button, the Temperature Level lamps will illuminate, the combustion fan will begin to run, and the spark will ignite the main burner. This heater has an automatic ignition system. When the main burner has lit, the combustion lamp will [...]

9 Rinnai Corporation ES38 Manual CAUTION Adjusting Air Flow Di rection The vertical louvers may be adjusted to move the air flow more to the right or to the left. Use a screw driver or similar object to bend each louver to the desired position. Do not bend repeatedly (no more than 5 times) or else the louver will break. The horizontal louver (which[...]

10 Rinnai Corporation ES38 Manual Care and Maintenance Filters Dirty filters reduce the air flow and the appliance’s ability to produce heat. The filters should be cleaned frequently during the heating season. If the filters become blocked the filter indicator lamp will flash and the appliance will beep. Eventually the appliance will turn off and[...]

11 Rinnai Corporation ES38 Manual Before Making a Service Call Before making a service call please check the following: At Ign iti on: Heater does not operate. Warm air does not flow when the burner lights. Smoke or strange smells are produced on the first trial light up after installation. Sharp clicking noises at ignition, or when unit cuts down [...]

12 Rinnai Corporation ES38 Manual Fault Codes If there is a malfunction the appliance may shut down as a safety precaution and display a fault code to assist in diagnosing the problem. The fault code will flash in the display on the control panel. When making a service call, this code will assist with diagnosi ng the fault. You may be able to clear[...]

13 Rinnai Corporation ES38 Manual T roubleshooting Problem Remedy Cause Not Plugged In Power Failure (Initial Installation) Air In Gas Pipe Gas Filter Blocked Miss Ignition Flue terminal obstructed Flue manifold not connected Louver obstructed Air filter blocked Gas Escape Function Lock Set Gas turned off at meter, tank, or valve. Plug In Push On/O[...]

14 Rinnai Corporation ES38 Manual Installation Instructions • A qualified service technician should install the appliance and inspect it before use. • If you move, check the gas type in your new area. The local gas authority will be able to advise on local regulations. • The installation must conform with local codes or, in the absence of loc[...]

15 Rinnai Corporation ES38 Manual Gas Connection • The gas supply line shall be gas tight, sized and so installed as to provide a supply of a gas sufficient to meet the maximum demand of the heater without loss of pressure. • A shut off valve and appl iance connector valve should be installed in the upstream of the gas line to permit servicing.[...]

16 Rinnai Corporation ES38 Manual Flue T erminal Clearances X V AIR SUPPLY INLET VENT TERMINAL AREA WHERE TERMINAL IS NOT PERMITTTED INSIDE CORNER DE TAIL FIXED CLOSED OPERABLE FIXED CLOSED OPERABLE B B B A J B M C F B B E D L G A H K I SNOW TERMINA TIO N Clearanc e in Ref. A also applies to anticipated snow line ST AND ARD I NST ALLA TIO N OF F LU[...]

17 Rinnai Corporation ES38 Manual Flue T erminal Clearances Ref Description Canadian Installations US Installations A Clearance above grade, ve randa, porch, deck, or balcony. (Take into account the anticipated snow line) 6 inches (15 cm) for appliances < 10,000 BTUh; 9 inches (23 cm) for appliances > 10,000 BTUh and < 50,000 BTUh, 12 inch[...]

18 Rinnai Corporation ES38 Manual Dimensions inches (mm) 1 4 1 / 16 " ( 3 5 7. 5 ) 1 2 7 / 1 6 " ( 3 1 6 ) 1 3 " ( 3 3 0 ) 7 7 / 8 " ( 2 0 0 ) 4 9 / 1 6 " ( 1 16 ) 3 6 5 / 8" (9 3 0 ) 2 8 7 / 16 " ( 7 2 3 ) 2 6 3 / 8" (6 7 0 ) 1 5 5 / 8" (3 9 7 ) 1 1 1 3/ 1 6 " ( 3 0 0 ) 1 0 7 / 8 " ( R 2 7 7) [...]

Installation Parts The following items are i ncluded with the appliance : “A” Vent Kit, FOT-151 Flue Manifold .......................1 Spare rubber seal ...........................1 (‘A’ Flue units only) (For weatherboard installations) Back Spacer Set 1 1 2 1 1 7 3 1 7 1 1 2 Vent adaptor Pipe stopper A&S Pipe stopper E Wall Brackets In[...]

20 Rinnai Corporation ES38 Manual Drilling Flue Hole Ensure that there are no gas or water lines, or electrical circuits in th e wall location where the flue hole is to be drilled. Drill the flue hole using a 3 1/8 inch (80 mm) drill. A template is provided. The center of the hole must be located anywhere withi n the shaded area, unless extension k[...]

21 Rinnai Corporation ES38 Manual Flue Manifold Installation 1. Disassemble the flue manifold The flue consists of 3 parts: • sleeve • inside connection • outside terminal Disassemble the flue manifold by first pulling out the inside connection. To remove the outer terminal pull and release the two internal ties and then pull out the outer te[...]

22 Rinnai Corporation ES38 Manual Flue Manifold Installation 5. Lock the ties Pulling hard on the left and right hand ties, clip the ties over the notches inside the sleeve. You should be able to pull the ties 2 or 3 notches past the sta rting point. Cut the ties, leaving about 3/4 inch (20 mm) past the notch. Bend the ties back into the sleeve and[...]

23 Rinnai Corporation ES38 Manual Extension Kit Installation Vent extensions installed in unconditioned air spac e must be insulated with high temperature insulati on and must be accessible. Vent extensions must not be concealed per NFPA 54 a nd must be accessible all owing inspection and repa ir. Decorative covers are available from Rinnai. Exampl[...]

24 Rinnai Corporation ES38 Manual Clearances exhaust pipe to combustib les 1 inch (25.4 mm) exhaust pipe to non-combu stibles zero Extension Kit Installation Both the exhaust line and air intake hose are supported by clamps which are attached to the wall. A wall fixture can be used to offset the clamp from the wall. Use Screw B to attach the wall f[...]

25 Rinnai Corporation ES38 Manual Extension Kit Installation Extension Kits and Parts A FOT-102(11.4-20.3 inch) B FOT-103(21.0-39.6 inch) A FOT-102(29.5 inch ) B FOT-103(49.2 inch ) C FOT-114(90.6 inch) EXHAUS T PIPE EXHAUST P IPE(STRAIGHT) 40 inch AIR INTAKE HOSE BENT ELBOW HOSE JOINT PIPE STOPPER A PIPE STOPPER B PIPE CLAMP WALL-FIXTURE NUT SCREW[...]

26 Rinnai Corporation ES38 Manual Connecting the Appliance 1. Attach flue adapter to the flue manifold with pipe stopper S. 2. Attach the air inlet hose to the flue manifold. Secure with plastic tie. The unused inlet is plugged with the rubber c ap supplied on the manifold. 3. Connect the vent sliding tube with pipe stopper S and E. The sliding tub[...]

27 Rinnai Corporation ES38 Manual Operating Instructions FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING o i t c u r t s n i e s e h t w o l l o f t o n o d u o y f I ns exactly, a fire or exp losion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device w[...]

28 Rinnai Corporation ES38 Manual Cut-Aw ay Diagram[...]

29 Rinnai Corporation ES38 Manual Wiring Diagram If any of the original wi re as supplied with the appliance must be replace d, it must be replaced with type 18 AWG wire or its equivalent. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous op eration. CAUTION[...]

30 Rinnai Corporation ES38 Manual Ladder Diagram[...]

31 Rinnai Corporation ES38 Manual Parts List For replacement parts cal l Rinnai at 1-800-621-9419 .[...]

32 Rinnai Corporation ES38 Manual Parts List[...]

33 Rinnai Corporation ES38 Manual Parts List[...]

34 Rinnai Corporation ES38 Manual Parts List 144 148 147 146 145 926 924 149 145 146 924 925 150 152 904 137 139 140 141 901 111 110 107 109 901 142 909 141 140 139 143 712 431 909 432 712 910 138 151 910[...]

35 Rinnai Corporation ES38 Manual Parts List[...]

36 Rinnai Corporation ES38 Manual Parts List[...]

37 Rinnai Corporation ES38 Manual Parts List[...]

38 Rinnai Corporation ES38 Manual Parts List No DRAWING No. PART NAME QTY REMARKS 1004RFA 1004RFA-W 001 1001F-073-9 SIDE PANEL I 2 1001F-073-4 SIDE PANEL D 2 002 1004F-2071-6 TOP PLATE F 1 1004F-2071-3 TOP PLATE C 1 003 1004F-2073-10 OPERATION LID J 1 1004F-2073-6 OPERATION LID F 1 004 556F-558-2 FULCRUM 1 1 005 ZUAA02SZ STOPPER 1 1 006 1001F-1514-[...]

Parts List 39 Rinnai Corporation ES38 Manual No DRAWING No. PART NAME QTY REMARKS 1004RFA 1004RFA-W 111 1001F-175 ELECTRODE SEAL PACKING 1 1 112 RHF250-076 AIR SHUTTER ADJUSTMENT 2 2 113 1004F-2031 MAIN INJECTOR 2 2 114 1004F-2036 MAIN INJECTOR 1 1 115 1001F-042 BURNER SHIELD LEFT 1 1 116 1001F-041 BURNER SHIELD RIGHT 1 1 117 1004F-2066 INTERCONNEC[...]

40 Rinnai Corporation ES38 Manual Parts List No DRAWING No. PART NAME QTY REMARKS 1004RFA 1004RFA-W 171 1001F-053 SEAL PACKING 1 1 172 1001F-153-2 COMBUSTION FAN CASING 1 1 178 CP-30310 SCREW FOR MOTOR 3 3 180 1004F-2082 COMBUSTION FAN TOTAL ASS ’ Y 1 1 192 1004F-2088 BUSH RE-INFORCED BOARD 2 2 400 1001F-186 REAR PANEL ASS ’ Y 1 1 401 1001F-154[...]

Parts List 41 Rinnai Corporation ES38 Manual No DRAWING No. PART NAME QTY REMARKS 1004RFA 1004RFA-W 800 CP-74167-27 RATING PLATE 1 1 800 CP-74167-28 RATING PLATE 1 1 801 CP-74168-27 RATING PLATE 1 1 801 CP-74168-28 RATING PLATE 1 1 802 RHFE1004-0112 OPERATION LABEL 1 1 803 1001F-1651 FILTER LABEL 1 1 804 556F-2065 CAUTION LABEL 1 1 805 1001F-1656 C[...]

42 Rinnai Corporation ES38 Manual Consumer Support Warranty Information Limited W arranty Gas Direct Vent Wall Furnace What is covered? This Warranty covers any defects in materials or workmanship, subject to the terms stated below. This W arranty extends to the original purchaser and subsequent transferees, but only while the product remains at th[...]

43 Rinnai Corporation ES38 Manual Limited Warranty - continued Replacement of the product may be authorized by Rinnai only. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of the product. If Rinnai determines that repair of a product is not possible, Rinnai will replace[...]

Rinnai America Corporation 103 International Drive Peachtree City, GA 30269 TOLL FREE: 1-800-621-9419 www.rinnai.us © 2009 Rinnai America Corporation Direct Vent F urnaces • High Efficiency • Cool-to-the-touch Cabinet • Blower Included • Vent Terminal A Included • Gas Conversion Kit Included Hydronic Air Handler • Designed for Use with[...]