Southbend HDG-36-RE manual

M ANUAL 1182845 REV 8 $21.00 HEAVY DUTY COUNTERLINE MANUAL SECTION HD OWNER’S MANUAL Heavy Duty Counterline Griddle Models Charbroiler Models Open Top Models HDG-24 HDG-36 HDG-48 HDG-60 HDG-72 HDG-36-RE HDG-48-RE HDG-60-RE HDG-72-RE HDG-24-M HDG-36-M HDG-48-M HDG-60-M HDG-72-M HDC-24 HDC-36 HDC-48 HDCL-24 HDCL-36 HDCL-48 HDO-12 HDO-24 HDO-36 HDO-[...]

H EAVY D UTY C OUN TERLINE P AGE 2O WNER ’ S M ANUAL 1182845 REV 8 SAFETY PRECAUTIONS Before installing and operating this eq uipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and proble ms can be caused by failure to follow fundamental rules and precautions. The following symbols, found thro[...]

H EAVY D UTY C OUNTERLINE T ABLE OF C ONTENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 3 Congratulations! You have purcha sed one of the fi nest pieces of commercial cooking equipment on the market. You will find that your new equipment, like all S outhbend equipment, has been desig ned and manufactured to meet the toughest standards in the indu st[...]

S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 4O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS S PECIFICATIONS NOTICE Installation must co mply with National Fuel Ga s Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA -B149.2 , as applicable. Local codes regardi ng installation vary g[...]

H EAVY D UTY C OUNTERLINE S PECIFICATIONS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 5 SPECIFICATIONS CLEARANCES ! WARNING There must be adequate cle arance betwee n units and adjacent construction. Cleara nce must also be provided for servicing and for ope ration. Measure ba ck clearance from rea r of 2" stan d-off brackets. Minimum Clearances [...]

S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 6O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS Figure 2 1.5 " 24.0 " 30. 0 " Top View of Fr ont-T rough M odels 31.5 " 16.0" 15.1 " 10. 0" 2.0 " 29.4 " Sid e Vie w of Fr ont- T rou gh M odel s Front View 11.0" 2.8 " 5.4 " Width (se e tab[...]

H EAVY D UTY C OUNTERLINE S PECIFICATIONS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 7 SPECIFICATIONS CONSTRUCTION OF GRIDDLE MODELS The front, sides, and 5" riser are all stainle ss steel . The rear and bottom panels are aluminize d steel. The reinforced double-wall sides are fully insulated. The griddle surfa ce is high-carbon, 1" thick, [...]

S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 8O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS CONSTRUCTION OF CHARBROILER MODELS The front, top-rail sides, and 5" riser a re all stai nless steel. The rear and bottom panel s are aluminized steel. The reinforced double-wall sides a re fully insulated. Each 6" section has a gas valve f[...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 9 INSTALLATION I NSTALLATION NOTICE Installation must co mply with National Fuel Ga s Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA -B149.2 , as applicable. These installation procedures mu st be followed[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 10 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Step 2a: Installation on Countertop Legs To install the appliance using counterto p leg s, do the following: 1. Locate the box of four legs shipped with t he appliance (if countertop legs were ordered). 2. Raise the appliance about 6" so that the [...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 11 INSTALLATION Step 2b: Installation Directly on a N on-Combustible Countertop Surface The appliance may be installed dire ctly onto a flat NON-COMB USTIBLE surface, as follows: 1. Place the appliance in the position that it will be used. Lift the appliance only from[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 12 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Step 2c: Installation on Insulated Base The appliance may be installed onto a flat NON-COMBUS TIBLE (but heat sensitive) surface using the optional insulated base, as follows: 1. Attach the side pieces of the insulated base (items “A” in Figure 7 b[...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 13 INSTALLATION Step 2d: Installation on Floor Stand (24", 36", and 48" Models) The 24", 36", and 48" appliances may be installed on top of an optional floor stand (f or 60" and 72" griddles, go to Step 2e on page 15). The floor[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 14 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Figure 9 N O I J H J I L M L K 7. Check the partially assembled stand to make sure that the legs are straight and that all corners are square. Now tighten all bolts, but do not over tighten. 8. If legs with casters were ordered, lift the stand and scre[...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 15 INSTALLATION Step 2e: Installation on Floor Stand (60" and 72" Models) A 60" or 72" griddle may be installed o n top of an optional floor stand (for 24", 36", and 48" griddles, go to Step 2d on page 13). The floor stand is shi ppe[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 16 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Figure 11 N O M K K L L J I P I J H H P 7. Check the partially assembled stand to make sure that the legs are straight and that all corners are square. Now tighten all bolts, but do not over tighten. 8. If legs with casters were ordered, lift the stand[...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 17 INSTALLATION Step 3: Attach Restraint for Appliances Mounted on Casters NOTICE For an applianc e equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z21.69 or Co[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 18 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION 2. Install eye-bolt (item “F”) to a frame member on the rear of the appliance. After checking carefully behind the frame member for adequate clea rance, drill a 1/4" hole through the frame member. 3. Thread hex nut (item “G”) and slide the[...]

H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 19 INSTALLATION 5. Connect the vent line from the pressure regulator to the outdoors in accordance wi th local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Instal[...]

I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 20 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION 5. Light the burners. Set the control k nobs to only low temperatures for now. 6. Check (and, if necessary, adjust) the burner air shutters u sin g the proce dure on page 29. Step 7: Final Installation Steps for Griddle Models This step applies only to[...]

H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 21 OPERATION O PERATION ! DANGER EXPLOSION HAZARD Purchaser of equipment must post in a pro minent lo cation, detailed instructions to be followed in the event the operator smells gas. Obtain the instruction s from the lo cal g as supplier. ! CAUTION To eliminate gas buil[...]

O PERATION H EAVY D UTY C OUNTERLINE P AGE 22 O WNER ’ S M ANUAL 1182845 REV 8 OPERATION OPERATION OF THERMOSTATIC GRIDDLE MODELS Each 12"-wide griddle se ction has a thermostatic-control knob on the front panel that directly control s the flow of gas, and so the heat. Turn the knob clockwis e to increase the heat; turn it counterclo ckwise [...]

H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 23 OPERATION OPERATION OF MANUAL GRIDDLE MODELS Each 12"-wide griddle se ction has a knob on the front panel that directly controls the flo w of gas, and so the heat. Turn the knob clockwise to incre ase the hea t; turn it counterclockwise to reduce the heat. After e[...]

O PERATION H EAVY D UTY C OUNTERLINE P AGE 24 O WNER ’ S M ANUAL 1182845 REV 8 OPERATION OPERATION OF CHARBROILER MODELS Each 6"-wide charbroiler section ha s a knob on the front panel that directly controls the flow of gas, an d so the heat. Turn the knob countercloc kwi se to increase the heat; turn it clockwise to reduce the h eat. To use[...]

H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 25 OPERATION OPERATION OF OPEN-TOP BURNER MODELS Each 12"-wide open-to p burner section has two knob s on t he front panel that directly control the flow of g as to the section’s two burners, and so contro l the heat. Turn a knob clockwise to increase the heat; tur[...]

C LEANING H EAVY D UTY C OUNTERLINE P AGE 26 O WNER ’ S M ANUAL 1182845 REV 8 CLEANING C LEANING Southbend equipment is constructe d with the best qua lity materials and is designed to provide durable service when properly maintained. To expect the be st performance, your equipment must be maintained in good condition and clea ned daily. Naturall[...]

H EAVY D UTY C OUNTERLINE C LEANING O WNE R ’ S M ANUAL 1182845 REV 8P AGE 27 CLEANING the metal. Rubbing clean ser, as gently as possible, in the direction of the polish ed lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can u sually be re[...]

A DJUSTMENTS H EAVY D UTY C OUNTERLINE P AGE 28 O WNER ’ S M ANUAL 1182845 REV 8 ADJUSTMENTS A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPME NT. HOW EVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED[...]

H EAVY D UTY C OUNTERLINE A DJUSTMENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 29 ADJUSTMENTS ADJUSTMENT OF PILOT FLAME (GRIDDLE MODELS) The pilots are adjusted at the factory. If later the p ilots are o ver-adjusted to the point where the flame is leaving its port, or “blowing off,” the result is an unstable condition in which the pilot may e[...]

A DJUSTMENTS H EAVY D UTY C OUNTERLINE P AGE 30 O WNER ’ S M ANUAL 1182845 REV 8 ADJUSTMENTS ADJUSTMENT OF BURNER FLAME The burners are adjusted at the factory. If neces sary to adjust the burner flames, do the following for each burner: 1. Turn the burner’s control knob to the full ON po sition. 2. If the appliance was cold, wait 5 minut es be[...]

H EAVY D UTY C OUNTERLINE A DJUSTMENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 31 ADJUSTMENTS ADJUSTMENT OF GRIDDLE THERMOSTATS Each burner’s co ntrol knob operates a sna p-action ther mostati c valve that was ad justed at the factory. If the griddle surface temperature is different from t he thermostat dial settin g, adjust the valve using the [...]

T ROUBLESHOOTING H EAVY D UTY C OUNTERLINE P AGE 32 O WNER ’ S M ANUAL 1182845 REV 8 TROUBLESHOOTING T ROUBLESHOOTING Consult the following table for troubleshooting guid ance. Problem Look for - No burners or pilots will turn on – Main gas supply to unit is “OFF” Problem with a particular burner – Valve for that burner in “OFF” posit[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 33 PARTS P ARTS NOTICE INSTALLATION OF OTHER THAN GENUINE SO UTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is located inside of the control pan el on the front of the appliance (see Figure 1 on page 3). Replacement parts may be ordere d either throu[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 34 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Griddle Chassis Parts See drawing on follo wing page. Quantity for Griddle Width Key Part Number 24 " 36 " 48 " 60 " 72 " Description 1 1182586 23456 K nob (for thermos tatic griddl es) 1177704 23456 K nob (for manua l griddles) 2 1182612 1 -[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 35 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 Griddle Chassis Parts See parts list on previous page. Mo del HDG-24 is shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 36 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Thermostatic Griddle Gas System Parts See drawing on following page. Quantity for Griddle Width Key Part Number 24" 36" 48" 60" 72" Description 1 1 1 8 2 5 6 4 11122 S upply pipe bracket weld assembly 2 P 5 2 4 4 - 4 11122 P i p e r educer 3 [...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 37 PARTS El ectr onic I gniti on Modul e P arts 1 2 3 4 5 6 7 8 17 17 19 14 11 20 15 10 13 12 16 21 22 23 24 25 5 3 18 9 Thermostatic Griddle Gas System Parts See parts list on previous page. Mo del HDG-36 is shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 38 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Manual Griddle Gas System Parts See drawing on follo wing page. Quantity for Griddle Width Key Part Number 24 " 36 " 48 " 60 " 72 " Description 1 1182846 11122 T a i l p i p e W / A 2 1180583 11122 3 / 4 " x 4 5 d e g e l b o w 3 1146910[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 39 PARTS 3 4 1 2 5 6 7 8 9 10 13 14 11 12 15 Manual Griddle Gas System Parts See parts list on previous page. Mo del HDG-36-M is shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 40 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Charbroiler Parts See drawing on follo wing page. Quantity for Width K e y Part Number 24" 36" 48" Description 1 1177704 4 6 8 K n o b 2 1182775 1 - - F r o n t p a n e l , 2 4 " 1182785 - 1 - F r o n t p a n e l , 3 6 " 1182803 - - 1 F r o n[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 41 PARTS 1 2 3 5 10 11 13 14 15 4 6 12 9 7 8 Charbroiler Parts See parts list on previo us page. Models HDCL-3 6 and HDC-36 are shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 42 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Open Top Parts See drawing on follo wing page. Quantity for Width K e y Part Number 12" 24" 36" Description 1 1177704 2 4 6 K n o b 2 1182979 1 - - F r o n t p a n e l , 1 2 " 1182980 - 1 - F r o n t p a n e l , 2 4 " 1182981 - - 1 F r o n t [...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 43 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 15 14 Open Top Parts See parts list on previous page. Models HDO-24SU and HDO-24 ar e shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 44 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Floor Stand Parts for 24", 36", and 48" Width Units See drawing on follo wing page. Part Number for Unit Width Key 24" 36" 48" Qty Description 1 1173709 1173709 1173709 2 B o t t o m b r a c e , l e f t & r i g h t s i d e s 2 117371[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 45 PARTS 14 15 7 5 6 1 3 4 2 3 4 11 12 8 12 11 1 9 10 9 13 Floor Stand Parts for 24", 36", and 48" Width Units See parts list on previous page. Mo del HDG-36 is shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 46 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Floor Stand Parts for 60" Width Units See drawing on follo wing page. Key Part Number Qty Description 1 1173709 4 B o t t o m b r a c e , l e f t & r i g h t s i d e s 2 1173728 4 B o t t o m b r a c e , f r o n t & r e a r 3 1173707 8 Leg bracket 4 1173[...]

H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 47 PARTS 15 16 1 2 3 4 1 1 2 2 3 3 3 4 4 4 4 6 4 1 6 10 14 14 7 5 2 9 9 12 11 13 11 12 13 8 Floor Stand Parts for 60" Width Units See parts list on previous page. Mo del HDG-60 is shown.[...]

P ARTS H EAVY D UTY C OUNTERLINE P AGE 48 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Countertop Legs and Insulated-Base Parts 1 2 Part Number for Unit Width* Key 12" 24" 36" 48" 60" Qty Description 1 1163561 1163561 1163561 1163561 1163561 4 4 " l e g ( s i n g l e ) 1172857 1172857 1172857 1172857 1172857 1 4 " l e[...]

H EAVY D UTY C OUNTERLINE O WNE R ’ S M ANUAL 1182845 REV 8P AGE 49 Notes:[...]

H EAVY D UTY C OUN TERLINE P AGE 50 O WNER ’ S M ANUAL 1182845 REV 8 Notes:[...]

H EAVY D UTY C OUNTERLINE O WNE R ’ S M ANUAL 1182845 REV 8P AGE 51 Notes:[...]

H EAVY D UTY C OUN TERLINE P AGE 52 O WNER ’ S M ANUAL 1182845 REV 8 HEAVY DUTY COUNTERLINE A product with the Southbend name inco rporates the best in durability and low maintenance. We all recognize, however, that replacem ent part s and occasional professio nal service may be necessary to extend the useful life of this unit. When service is ne[...]