Stoelting 513588R1 manual

OPTIMA 1 1 1 OWNER'S MANUAL Manual No. 513588R1 Nov . 2004[...]

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Need Part s or Service? We stock the parts you need.  Our Technicians are factory trained and are certified in the Stoelting Technicare program. Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________ CALL Distributor: _________________________ Phone No.: _____[...]

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STOELTING, LLC Tele: 920-894-2293 502 Hwy 67 Kiel, WI 53042-1600 Fax: 920-894-7029 OWNER'S MANUAL FOR MODEL OPTIMA - STOEL TING SOFT SER VE COUNTER MODEL GRA VITY FREEZER This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not[...]

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SECTION DESCRIPTION PAGE 1. INTRODUCTION 1.1 Descri ption ............................................................................................................. 1 1.2 Specifications ........................................................................................................ 1 2. INSTALLATION INSTRUCTIONS 2.1 Safety Precautions ..[...]

LIST OF ILLUSTRA TIONS FIGURE TITLE PAGE 1 Model Optima 111 Freezer .................................................................................... 1 2 Specifications ........................................................................................................ 1 3 Warning Label Locations .............................................[...]

1 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The S toelting Optima 1 1 1 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non-dairy mixer available, including ice milk, ice cream, yogur[...]

2 MODEL OPTIMA 1 1 1 COUNTER MODEL GRA VITY FREEZER DIMENSIONS: Freezer: 19-1 1/16" (50 cm) wide x 31-5/8" (80.3 cm) deep x 37-7/16" (95 cm) high Crated: 28-3/4" (73 cm) wide x 38-3/4" (98.4 cm) deep x 43" (109.2 cm) high WEIGHT : Freezer: 310 lbs. (140.6 kg) Crated: 400 lbs. (181.4 kg) ELECTRICAL: Description O1 1 1 V[...]

3 SECTION 2 INST ALLA TION INSTRUCTIONS 2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. Take notice of all warning labels on the freezer. The labels have been put there to help maintain a safe working environment. T[...]

4 2.2 SHIPMENT AND TRANSIT The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destination, the complete freezer must be checked for any damage which may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS RESPON- SIBLE FOR ALL[...]

5 Figure 8 - Floor Stand 2.5 INSTALLING PERMANENT WIRING If permanent wiring is required by local codes, the follow- ing procedure must be performed. W ARNING DISCONNECT FREEZER FROM THE SOURCE OF ELECTRICAL SUPPL Y BEFORE SER VICING . A . Remove the right side panel. B. Disconnect the wires from the terminal block. Disconnect the green ground wire[...]

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7 SECTION 3 INITIAL SETUP AND OPERATION 3.1 OPERATOR'S SAFETY PRECAUTIONS SAFE OPERA TION IS NO ACCIDENT ; Observe these rules: A. Know the freezer . Read and understand the Operating Instructions. B. Notice all warning labels on the freezer . C. Wear proper clothing. Avoid loose fitting gar- ments, and remove watches, rings or jewelry which c[...]

8 B. OFF-ON SWITCH The OFF-ON switch is a two position toggle switch used to supply power to the control circuit. When the switch is in the OFF position, nothing will run. When the switch is in the ON position the freezer will be in the idle mode until a switch is activated. C. PUSH TO FREEZE SWITCH The PUSH TO FREEZE switch is a "snap" s[...]

9 CAUTION PROLONGED CONT ACT OF SANITIZER WITH FREEZER MA Y CAUSE CORROSION OF ST AIN- LESS STEEL P ARTS. In general, sanitizing may be conducted as follows: A . Push the mix inlet regulator into hopper with air inlet (long) tube toward the front of the freezer (Fig.11). E . After five minutes, place a bucket under the spigot and open spigot to dra[...]

10 G. After about 6 to 10 minutes the freezer will shut OFF and the green lens will illuminate. The product is ready to serve. Freeze down time may be longer for some frozen diet dessert mixes. High ambient temperatures may extend freeze down time. H. For normal dispensing, move the spigot handle fully open 60° (Fig. 15). Mix does not improve with[...]

11 3.7 CLEANING THE FREEZER NOTE The frequency of cleaning the freezer and freezer parts must comply with local health regulations. After the mix has been removed from the freezer, the freezer must be cleaned. To clean the freezer, refer to the following steps: A . Close the spigot and fill the hopper with 2 gallons (7.5 liters) of cold tap water. [...]

12 3. 9 CLEANING THE FREEZER PARTS Place all loose parts in a pan or container and take to the wash sink for cleaning. To clean freezer parts refer to the following steps: A . Place all parts in warm mild detergent water and clean with brushes provided. Rinse all parts with clean hot water. CAUTION DO NOT DAMAGE P ARTS BY DROPPING OR ROUGH HANDLING[...]

13 A . Assemble all "O" Rings onto parts dry, without lubri- cation . Then apply a thin film of sanitary lubrication to exposed surfaces of the "O" Rings. Apply a thin film of sanitary lubricant to metal part of rear seal. Also apply a thin film of sanitary lubricant inside and outside of the front auger support bushing. B . Ass[...]

14 CLEANING vs. SANITIZING It is important to distinguish between cleaning and sanitizing. Although these terms may sound synonymous, they are not. BOTH are required for adequate food safety and proper machine maintenance. CLEANING · Is the removal of soil materials from a surface. · Is a prerequisite for effective sanitizing. NOTE An UNCLEAN sur[...]

15 3. SANITIZING – After the machine has been cleaned and contains no milkstone, the machine is reassembled. Then a FDA-approved sanitizing solution is run through the machine to kill bacteria. The machine is then ready for food preparation. As a recommended cleaner and sanitizer for your frozen dessert machine, STERA-SHEEN has proven to be one o[...]

16 D. MONTHLY CAUTION THE FREEZER HAS AN AIR COOLED CON- DENSER AND MUST HA VE PROPER AIR CIRCU- LA TION. DO NOT PLACE RIGHT SIDE OF FREEZER ANY CLOSER THAN 3 INCHES FROM THE W ALL. F AILURE TO CLEAN THE CON- DENSER FIL TER ON A REGULAR BASIS MA Y RESUL T IN SERIOUS FREEZER DAMAGE A ND COULD VOID FREEZER W ARRANTY . 1. Remove the phillips head scre[...]

17 SECTION 4 TROUBLESHOOTING CHARTS M E L B O R P E S U A C E L B I S S O P Y D E M E R t o n s e o d r e z e e r F . n u r . f f o s i r e z e e r f o t r e w o P . 1 . d e p p i r t r o n w o l b f i t i u c r i c r o e s u F . 2 . ) n r u t t o n l l i w r e g u a ( p u - e z e e r F . 3 . d e p p i r t t u o - t u c e r u s s e r p h g i H . 4 [...]

18 . m r i f o o t s i t c u d o r P. r e p p o h n i x i m o N . 1 g n i e b e r a s n o i t r o p l l a m S . 2 . e m i t t r o h s a n i d e s n e p s i d e r u t a r e p m e t y c n e t s i s n o C . 3 . m r i f o o t s i g n i t t e s e r u t a r e p m e t y c n e t s i s n o C . 4 . e r u l i a f l o r t n o c . g n i t a u t c u l f e g a t [...]

19 CODE P.T.F. LIG HT FLA SH ES MEA NI NG 01 02 03 04 05 06 07 Sequ ence of one S eque nce o f t wo S eque nc e o f t hre e S eque nc e o f f o ur S eque nce of f iv e S e que nc e o f s i x S eque nc e o f se v e n *Prog ram b oard *Power b oard *Low t orqu e error *Clean error *Ba rrel sensor *H oppe r s e nso r *Drive motor ERROR CODE SYSTEM *Re[...]

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21 SECTION 5 REPLACEMENT PARTS 5.1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: A. Model number of equipment. B. Serial number of model, stamped on nameplate C. Part number, part name and quantity needed. Com- mon part names and numbers are listed in this man[...]

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23 Item Stoelting P/N Qty Description 1 2177698 1 Door w/pins (Gravity) 2 3159696 1 Spigot 3 624598 2 O-Ring 5/8 x 7/8 x 1/8 Minn. Rubber 4 508135 AsReqd Lubricant, Petro-Gel, 4 Oz. T ubes 5 482019 2 Knob Black 6 625133 1 O-RIng 4.0 x 4.38 x .19 Silicone 7 232734 1 Adapter Cap - 6 Point Rosette 8 3170644 1 Front Auger Support 9 149003 1 Bearing Fro[...]

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25 Item Stoelting P/N Qty Description 1 342008 1 Drier 2 458010 1 Indicator , Sight Glass 1/4 3 763452 1 V alve Solenoid 4 231 101-SV 1 Capillary T ube & Drier Replacement 5 762448 1 V alve, Expansion 1/2 T on 6 762978 1 EPR V alve - Green Label 7 762277 1 Check V alve (Magni-Chek) 8 282032-SV 1 Compressor 208-230/60/1PH 9 284071 1 Condenser 2-[...]

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27 Item Stoelting P/N Qty Description 1 4177557 1 Frame Weldment 2 538363 4 Nut Hex Jam 3/8-16 x 9/16 Stl Zp 3 628064 6 Rivet Drive 1/4 Dia. x 1/4 4 282032-SV 1 Compressor 208-230/60/1PH 5 2177577 1 Blockof f Panel 6 422156 1 Grommet Kit with Sleeves 7 644371 4 Screw Cap 5/16-18 x 1-3/4 Hx 8 76721 1 4 W asher Flat 5/16, 7/8 x 3/8 x 14 Ga 9 2100737 [...]

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29 Item Stoelting P/N Qty Description 1 4177572 1 Upper Front Panel 2 3177574 1 Right Front Corner Member 3 3177575 1 Left Front Corner Member 4 628009 6 Rivet 1/8 Dia. x .232 Lg. Steel 5 463004 4 Insert Threaded #10-24 6 396174 1 Gasket, Front Evaporator 7 647653 13 Screw Mach 10-24 x 3/8 T rs Hd 8 M820309 As Reqd Sealant Dow Corning Aluminum 9 29[...]

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31 Item Stoelting P/N Qty Description 1 3177578 1 Left Side Panel 2 3177579 1 Right Side Panel 3 701002 2 S tandoff 4 649000-39 2 Screw , Self T apping #10 5 3177580 1 Back Panel 6 647653 5 Screw , Mach 10-24 x 3/8 T rs Hd 7 3177583 1 Header Panel 8 756079 4.0 In. Plastic Tubing 3/8 ID Nalgene #380 9 3177576 1 Panel, Lower Front 10 266076 2 Clip, R[...]

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W ARRANTY SOFT SERVE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance ap[...]