Stoelting SHAKE MACHINE manual

OWNER'S MANUAL DQ - CHALLENGER SERIES SOFT SERVE & SHAKE MACHINE Manual No. 513561 June 03, Rev . 3[...]

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Need Part s or Service? We stock the parts you need.  Our Technicians are factory trained and are certified in the Stoelting Technicare program. Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________ CALL Distributor: _________________________ Phone No.: _____[...]

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STOELTING, LLC Tele: 920-894-2293 502 Hwy 67 Kiel, WI 53042-1600 Fax: 920-894-7029 OWNER'S MANUAL STOEL TING CHALLENGER SERIES SOFT SERVE & SHAKE FREEZERS This manual provides basic information about the freezer and its components. Instructions and suggestions are given covering its basic operation and care. The illustrations and specifica[...]

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T ABLE OF CONTENTS SECTION 1 - DESCRIPTION AND SPECIFICA TIONS 1.1 Description ...................................................................................................................... 1 1.2 Specifications .................................................................................................................. 1 SECTION 2 - IN[...]

LIST OF ILLUSTRA TIONS Figure Title Page 1 Caster Options ...................................................................................................... 3 2 Water Connections ............. ................................................................................... 4 3 Electrical Connections ..........................................[...]

1 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting Challenger pressurized freezers are available in water cooled or air cooled versions (completely self- contained or with remote condensers). Some models are available with built-in hoppers or remote mix pump feed. Freezers are equipped with fully automatic controls to provide [...]

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3 SECTION 2 INSTALLATION 2.1 SHIPMENT AND TRANSIT The freezer has been assembled, operated, and inspected at the factory . For shipment, the freezer is placed on skids, with small parts placed separately in boxes. Upon arrival at the final destination, the freezer must be checked for any damage which may have occurred during final transit. With the[...]

4 Figure 2 Water Connections Figure 3 Electrical Connections W ater Out W ater In Access Holes[...]

5 CAUTION FLUSH ALL W A TER LINES BEFORE INST ALLA- TION. IN NEW STORES WITH SEDIMENT IN W A TER, ADD SUIT ABLE FIL TER OR STRAINER T O W A TER INLET . FAILURE T O FLUSH ALL W A TER LINES MA Y RESUL T IN EQUIPMENT F AILURE AND EQUIPMENT DAMAGE. F . Refer to nameplate at the side of the freezer for specific electrical requirements. Connect electrica[...]

6 Figure 5 Remote Condenser[...]

7 2.4 U3 MIX PUMP INST ALLA TION AND CHECKOUT (REMOTE MODELS) A . Follow the steps below to install the mix pump in an upright position on the wall (allow clearance for a mix container under pump). See Fig.6. 1. Mount by locating four (4) hole centers on cooler wall using mounting bracket as template. CAUTION KNOW THE COOLER’S W ALL DESIGN BEFORE[...]

8 Figure 6 Mix Transfer Line and Pump Installation[...]

9 3.1 Safety Information W ARNING Read and understand the entire manual before operating or maint aining S toelting equipment. This Owner’s Manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is e[...]

10 3.2 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety pre- cautions and operating instructions in the manual are read completely and are thoroughly understood. SAFE OPERA TION IS NO ACCIDENT ; observe these rules: A. Know the freezer . Read and understand the operat- ing instructions. B. Notice all warning labels on the f[...]

11 3.3 OPERA TING CONTROLS It is required that the operator know the function of each control or component on the freezer before operating. Refer to Fig.8 for the location of the operating controls. 3.4 SPIGOT SWITCH The SPIGOT SWITCH will automatically activate the au- ger drive and refrigeration system when the spigot switch is opened to draw pro[...]

12 NOTE Stoelting has found that stera-sheen green label sanitizer and cleaner does an effective job of prop- erly sanitizing and cleaning soft serve freezers. A sample is included with each new freezer . Read di- rections on packet, for more information. Other prod- ucts may be as effective. CAUTION PROLONGED CONT ACT OF SANITIZER WITH FREEZER MA [...]

13 H. Shake refrigeration (Model 225R) is automatically actuated when the spigot is opened. T o start the spinner rotating, you must depress the foot pedal (some models). When dispensing a product, open the spigot fully , quickly and completely , filling the cup in one operation. Slow dispensing, or progres- sively filling the cup in several steps,[...]

14 K . Open spigot to expel water . When the hopper or pail is empty , place the mix pump switch and main drive switch in the OFF position. Allow freezer barrel to drain completely . L. Repeat steps E-K using mild detergent solution. M. Repeat steps E-K using 120 to 130° F (49-54° C) hot rinse water . 3.15 DISASSEMBL Y AND ASSEMBL Y OF FRONT DOOR[...]

15 2. Remove the air bleed valve by unscrewing the knob while holding the valve stem from behind. Remove the compression spring and push air bleed valve through the rear of the front door . 3. Pull lock pin out of spigot handle, then remove spigot handle (217/225). Remove the spigot from the bottom of the front door . 4. Remove the door seal O-ring[...]

16 Figure 13. Auger with Rubber Rear Seal Figure 14. Auger Disassembly 4. Keep the rear of the auger tipped up once it is clear of the freezer barrel. This prevents the auger seal from falling off. 5. Wipe spline lubricant off hex end rear of auger with a paper towel. 3.16 DISASSEMBLY AND ASSEMBLY OF AUGER T o aid in the disassembly and assembly of[...]

17 Figure 17. Auger Flight Spring Figure 18. Mix Line Adapter Figure 19. Removing O-rings Spring 5. Turn springs into the plastic flights (See Fig.17). Install first flight to bottom of auger , rotate, add successive flights from bottom as the auger is pushed slowly into the freezer barrel. Carefully engage auger with drive socket in speed reducer [...]

18 A . T o clean the freezer p arts, disassemble all parts. (Refer to Sec. 3.1 1 - 3.17 for the disassembly of freezer parts.) B . Place all parts in warm, mild detergent water and wash thoroughly. Rinse all parts with clean, hot water. The use of soft water is recommended, along with dishwashing detergents such as Joy, Dawn, or equivalent. NOTE T [...]

19 SECTION 4 MAINTENANCE INSTRUCTIONS 4.1 FREEZER ADJUSTMENT This section is intended to provide maintenance personnel with a general understanding of the freezer adjustments. It is recommended that any adjustments in this section be made by a qualified person. 4.2 PRODUCT TEMPERATURE ADJUSTMENT A potentiometer is used to control the product temper[...]

20 D. An alternative method is to clean with a condenser brush and vacuum. NOTE If the condenser is not kept clean, loss of refrigera- tion efficiency will result. 4.5 PREVENTATIVE MAINTENANCE It is recommended that a preventative maintenance sched- ule be followed to keep the freezer clean and operating properly. The following steps are suggested [...]

21 M E L B O R P E S U A C E L B I S S O P Y D E M E R ) r e g u a ( r o t o m e v i r D s e o d r o , " t u o - s k c i k " . n u r t o n . f f o s i r e z e e r f o t r e w o P . 1 . d e d a o l r e v o r o t o m e v i r D . 2 . e g a t l o v e n i l w o L . 3 . d r a h o o t t c u d o r P . 4 . y l e r u c e s d e l l a t s n i t o n r[...]

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23 SECTION 5 HOW TO ORDER REPLACEMENT PARTS 5.1 HOW TO ORDER REPLACEMENT PARTS To assure the receipt of the proper replacement parts, supply your serviceperson with the following information: A . Model number of equipment. B . Serial number of model (stamped on nameplate). C. Part number, part name, and quantity needed. NOTE Minimum billing is $50.[...]

24 Drawing Quantity Index No. Part No. 217/225 237 Description 1 2177427 1 Front Door w/Pins 2 1 158091 1 Actuator , Door Safety 3 3159696 2 Spigot, Outside 4 3158086 1 Spigot, Center 5 624598 4 O-ring 6 624664 1 O-ring 7 625133 1 2 O-ring, Front Door 8 508135 Lubricant, Petro-Gel 9 482019 4 Knob, Front Door 1 0 624614 2 O-ring 1 1 624520 1 2 O-rin[...]

25 Drawing Part Index No. Number Q t y. Description 1 3156992 1 Cam Assy . Center 2 3157854 1 C a m Assy . Right 3 3157855 1 Cam Assy . Left 4 2156997 1 H an d le, Center 5 2156999 1 Handle, Left 6 2157850 1 Handle, Right 7 221619 3 Bushing, Spacer 8 1 154703 3 Washer 9 625440 3 Ring, Retaining 1.00" Dia. 10 482039 3 Knob, Handle 1 1 482004 3 [...]

26 Drawing Part Index No. Number Q t y. Description 1 2104552 1 Front Auger Support 2 149003 1 Front Auger Support Bushing 3 381804 2 Auger Flight 4 694255 2 Spring 5 4151 178 1 Auger Shaft 6 624678 1 Rear Seal O-ring 7 1 151859 1 Rear Seal Adaptor 8 667868 1 Rear Auger Seal AUGER P ARTS[...]

27 Drawing Part Index No. Number Q t y. Description 1 482039 2 Black Knob (Shake Guard) 2 3120092 1 Spinner Guard 3 2120090 1 Spinner Swing Shield 4 2132222 1 T o p S plash Cover Insert 5 696146 1 Spring Clip 6 3143866 1 Spinner 7 624535 1 O-ring 8 653035 1 Thumb Screw (Belt Guard) 9 2143042 1 Left Belt Guard 10 2143041 1 Right Belt Guard 1 1 2 1 1[...]

28 MISCELLANEOUS P ARTS Description Part No. Haynes Spray (12 oz.) ............................................................................... 508017 Petro-Gel Tube (4 oz.) ............................................................................... 508135 Spline Lubricant (2 oz.) .............................................................[...]

29 DECALS Description Part No. Incoming Wires .......................................................................................... 324015 Water Inlet ................................................................................................. 324065 Normal Operation Instructions ...........................................................[...]

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WARRANTY SOFT SERVE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance app[...]