Tesla TI2000GPU-24 manual

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WARNING *******SHOCK HAZARD POTENTIAL******* IMPROPER USE/FAILURE TO FOLLOW INSTRUCTIONS IN OPERATORS MANUAL CAN RESULT IN UNIT FAILURE AND/OR POSSIBLE INJURY, OR DEATH, BY ELECTRI- CAL SHOCK. THE TI 2000 GPU-24 IS A MAINTENANCE FREE, SEALED UNIT NO REPAIRS ARE AUTHORIZED. WARRANTY WILL BE VOID IF UNIT IS TAMPERED WITH. FOR TECHNICAL SUPPORT CONTAC[...]

i TABLE OF CONTENTS TITLE Page CHAPTER 1 INTRODUCTION 1-1 CHAPTER 2 UNIT DESCRIPTION AND OPERATION 2 - 1 Section I Unit 2-1 Section II Description 2-2 CHAPTER 3 OPERATING LIMITS AND RESTRICTIONS 3 - 1 Section I General 3-1 Section II Operational Restrictions and Safety Limits 3 - 1 CHAPTER 4 OPERATING PROCEDURES 4 - 1 Section I Unit Operation 4 - 1[...]

ii CHAPTER 1 INTRODUCTION 1-1. GENERAL These instructions are for use by the owner/operator. They apply to handling and operation of the TI2000GPU-24 (Turbo Start 2000) ground power unit. 1-2. WARNING, CAUTION, AND NOTE DEFINED A warning, caution, or note is used to emphasize important and criti- cal instructions as defined for the following condit[...]

1-1 1-4. INDEX The index lists, in alphabetical order, every titled paragraph and figure contained in this manual. 1-5. ABBREVIATIONS AND SYMBOLS Abbreviations and symbols are used within text, headings and titles. Unless otherwise indicated, the following list of abbreviations and symbols are used in this manual: LIST OF ABBREVIATIONS AND SYMBOLS [...]

Guard from incorrect power source 1-2 1-6. FORMS AND RECORDS NONE REQUIRED. 1-7. USE OF WORDS SHALL, SHOULD, AND MAY. Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of accomplishme[...]

1-3 CHAPTER 2 UNIT DESCRIPTION AND OPERATION SECTION I. UNIT 2-1. GENERAL The TI2000GPU-24 (Turbo Start 2000) (Figure 2-1 and 2-2) is a compact, portable and highly versatile 24/28.5 VDC electrical ground power unit. The unit incor- porates a 120-240 VAC to 28.5 VDC converter, a 24 volt unique (dry) power cell and an internal intelligent 120 to 240[...]

120 VAC Setting 2-1 240 VAC Setting SECTION II DESCRIPTION 2.2. GENERAL SPECIFICATIONS WEIGHT UNIT: 111 lbs (50.39 Kg) DC POWER CABLE: 8.5 lbs (3.86 Kg) AC POWER CORD: 0.4 lbs (0.18 Kg) INPUT POWER AC TI2000GPU-24: 105-125 VAC 60 Hz 6.50 amps max. TI2000GPU-24-UNV: 210-250 VAC 50/60 Hz 3.25 amps max. TI25000-U01 NORTH AMERICAN LINE CORD 105-125 VAC[...]

2-3[...]

2-4 7) Replace the white clip back into the fuse clip. T ake care not to damage the tabs. 8) Completely insert white clip in to fuse clip (GENTL Y) until it snaps into place. 9) Insert fuse clip back into fuse housing EVENL Y on both sides. DO NO T FORCE, if fuse clip does not go in easy , it means fuses are mis- aligned, realign fuses and insert a[...]

2-2 CHAPTER 3 OPERATING LIMITS AND RESTRICTIONS SECTION I. GENERAL 3-1. PURPOSE Chapter 3 includes all important operating limits and restrictions that must be observed for proper and safe operation of the TI2000GPU- 24 (Turbo Start 2000) ground power unit. 3-2. GENERAL The operating limitations set forth in this chapter are the direct result of de[...]

3-1 3-4. 120-240 VAC CHARGER AND AC TO DC CONVERTER LIMITS The unit is designed with a single point AC receptacle for external power to operate both the internal charger and converter. The units AC voltage range can be factory set from 105 to 250 VAC at 50 to 60 Hz depending upon customer requirements. The AC power cord provided with the unit is th[...]

3-2 AC Line Cords Cont. Europe U.K. Old British North American CAUTION Unit will be damaged if unapproved AC power is applied by fitting 120 or 240 VAC power cord with any kind of unapproved modification or adapter that changes the specified input power characteristics. WARNING ********SHOCK HAZARD POTENTIAL********* Failure to use proper grounding[...]

3-3 3-8. CONTINUOUS OUTPUT RATE, 28.5 VDC CONSTANT OUTPUT 20 amp hours (with AC power connected) NOTE If current demand exceeds 20 amps, converter output voltage will drop below 28.5 VDC and two or more LED status indicator bars will illumi- nate. If all LED status indicator bars illuminate, both the con- verter and power cells are supplying 24 VDC[...]

Storage range: -60C o (-76 o F) TO +60C o (+140 o F) (C0NTINUED ON NEXT PAGE) 3-4 CAUTION Unit may be damaged if operated when unit’s cold or heat soaked tempera- ture exceed the specified limit. If unit is operated when cold or heat soaked temperature limit is exceeded, a full functional check should be accomplished prior to continued use. NOTE [...]

3-5 WARNING ********SHOCK HAZARD POTENTIAL********* Severe injury, or Death, from electrical shock is possible when per- sonnel and/or Turbo Start 2000 are wet during use and when 120-240 VAC power is being supplied to unit. CAUTION Damage may occur if unit is operated after exposure to moisture (rain, drizzle, fog, sleet or snow) or moisture conta[...]

3-6 CAUTION Unit damage may occur if inlet and outlet vent ports are obstructed and/or cooling air flow is restricted. 3-13. UNIT OPERATION DURING AIRCRAFT FUELING/DEFUELING Power output is restricted to 24 VDC power cell output only. DO NOT CONNECT 120 or 240 VAC POWER SUPPLY. 120-240 VAC power (charger or AC-DC converter) functions of unit shall [...]

3-7 CHAPTER 4 OPERATING PROCEDURES SECTION I. UNIT OPERATION 4-1. GENERAL Correct operation of the TI2000GPU-24 (Turbo Start 2000) includes both pre-use and operational checks of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is fundamental to correct and safe operation. The operator shall en[...]

4-1 SECTION II. OPERA TING PROCEDURES 4-4. OPERATING PROCEDURES This section deals with normal procedures, and includes all steps necessary to ensure safe and efficient operation of the TI2000GPU-24 (Turbo Start 3000). As experience is gained with the Turbo Start 3000, the user will be able to maximize the unit’s unique capabili- ties to enhance [...]

that cooling fan is functioning. 4-2 CAUTION REMEMBER,when the AC line cord is plugged in, the unit must be placed in the horizontal position to allow the cooling fan to operate prop- erly! Unit may overheat if cooling fan fails. Do not operate if cooling fan fails.(More than one green bar present on bar graph) 3. CHECK DC POWER CABLE/CONNECTORS FO[...]

starting procedure as specified in aircraft operators manual. 5. REMOVING DC POWER SUPPLY FROM AIRCRAFT a. Remove DC power cable GPU connector from aircraft. b. Remove DC power cable connector from Turbo Start (if necessary). 4-3 4-7. 24 VDC GROUND POWER (WITH 120/240 V AC POWER) SYSTEM HIGH POWER DE- MAND (21 amps and above) OR ENGINE ST ARTING . [...]

(if necessary). 4-4 4-8 28.5 VDC GROUND POWER (WITH 120/240 VAC POWER) SYSTEM LOW POWER DEMAND (20 amps or less). 1. TRANSPORT UNIT - The Turbo Start 2000 is easily transported us- ing the wheels that are incorparated into the unit. The AXEL EXTENTION kit (included with the unit) ensures that the Turbo Start 2000 is stable. The unit is engineered t[...]

indicating power cell state of charge and cooling fan is operating. 4-5 CAUTION Unit may overheat if cooling fan fails. Do not operate if cooling fan fails. 2. CHECK FOR FULL CHARGE INDICATION - After 2 HR 30 minutes, LED charge indicator should show a single steady or flashing green LED bar when fully charged, the last LED bar. AC power may be lef[...]

4-6 SECTION III. FUNCTIONAL CHECK PROCEDURES 4-10. FUNCTIONAL CHECK PROCEDURES This section deals with normal functional check procedures, and in- cludes all steps necessary to ensure the Turbo Start 2000 is func- tioning within specific operational parameters prior to operational use. As users gain experience with the Turbo Start 2000, they will i[...]

and cooling fan are operational. Prior to continuing to step 7, the LED status indicator should show a single green bar (last LED bar) to indicate the unit’s power cells are fully charged. Also under full charge the fan will ratchet but not enable. 4−7 NOTE Under a full charge, the last green LED bar may blink. This does not indicate a malfunct[...]

4−8 CHAPTER 5 PERFORMANCE DATA SECTION 1. INTRODUCTION 5-1. PURPOSE This chapter provides performance data for the TI2000GPU-24 (Turbo Start 2 000). Continual reference to this information will enable the user to obtain maximum performance, utilization and service life from the Turbo Start. Although maximum performance is not always required, reg[...]

the ground power support requirements are presented. Wherever practi- cal, data is presented conservatively. However, NO GENERAL CONSERVATISM HAS BEEN APPLIED. All performance data presented is within the appli- cable limits of the Turbo Start. 5-1 SECTION II DATA CRITERIA 5-3 DATA BASIS The type of data used is indicated at the bottom of each perf[...]

shown in the performance charts do not account for instrument toler- ance differences or inaccuracies. 5-6. DEFINITIONS OF ABBREVIATIONS Unless otherwise indicated, the abbreviations defined in Chapter 1 will be applicable to all charts and graphs in this chapter. 5-2 FIGURE 5-1[...]

5-3 FIGURE 5-2 TI2000GPU -24 OUTPUT VOL T AGE OUTPUT V OL T AGE MINUTES 46 AMP CONST ANT CURRENT L OAD 24 20 16 12 8 4 0 0 10 20 30 40 50 60[...]

5-4 FIGURE 5-3 0 0 300 600 900 1200 1500 1800 2100 3000 2700 2400 5 10 15 20 25 30 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * (+25 C T emp) (-29 C T emp) Calculations based on actual test data at P ratt- Whitney Canada on 30 March 1992. SECONDS AMPS MAXIMUM OUTPUT CURRENT [...]

5-5 CHAPTER 6 CARE AND MAINTENANCE SECTION I. UNIT CARE 6-1. GENERAL Although the TI2000GPU-24 (Turbo Start 2000) has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. 6-2. AFTER[...]

6-1 SECTION II. MAINTENANCE 6-3. MAINTENANCE OF UNIT - The Turbo Start 2000 is a maintenance- free unit, no repairs are authorized. Warranty will be void if unit is tampered with. If unit fails to operate contact Manufactures War- ranty Claim (see unit warranty). WARRENTY VOID STICKERS[...]

Chapter 7 Push To Test Modification General Information And Operation 7-1. General THIS MODIFICATION HAS BECOME STANDARD EQUIPMENT FOR EACH OF OUR UNITS. BOTH MILITARY AND CIVILIAN CLIENTS HAVE FOUND THIS MODIFICA- TION TO BE CRITICAL TO THEIR OPERATION. THE PUSH TO TEST BUTTON IS USED TO INDICATE THE CAPACITY OF THE POWER CELLS WITHOUT APPLYING AC[...]

PARAGRAPH INDEX 120-240 VAC Charger and AC to DC Converter Limits, 3-4 24 VDC Ground Power (NO 120 or 240 VAC Power Supply) Engine Starting or DC system Power, 4-6 24 VDC Ground Power (With 120/240 VAC Power) System High Power Demand (21-1500 Amps) or Engine Starting, 4-7 28.5 VDC Ground Power (with 120/240 VAC Power) System Low Power De- mand (20 [...]

PARAGRAPH INDEX Index, 1-4 Maintenance of Unit, 6-3 Maximum Output Current, Figure 5-3 One (1) Hour Rate, 24 VDC Constant Output, 3-6 Operating Limits and Restrictions, 4-2 Operating Procedures, 4-4 Operating Position, 3-12 Performance, 4-3 Power Cell Recharge, 4-9 Power Cell Recharge Limits, 3-3 Purpose, Chapter 3, 3-1 Purpose, Chapter 5, 5-1 Rate[...]

APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS HZ TESLA PART # Afganistan 220 50 TI25000-004 Old British Line Cord Set Algeria 220 50 TI25000-004 Old British Line Cord Set American Samoa 24 0 60 TI25000-011 Australian Line Cord Set Angola 220 50 TI25000-100 Europlug Line Cord Set Anguilla (U.K.) 24 0 5 0 TI25000-005 United Ki[...]

APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS HZ TESLA PART # Ecuador 120 60 TI25000-001 North American Line Cord Set Egypt 220 50 TI25000-100 Europlug Line Cord Set El Salvador 11 5 6 0 TI25000-001 North American Line Cord Set England 240 50 TI25000-005 United Kingdom Line Cord Set Equatorial Guinea 22 0 50 TI25000-[...]

APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS HZ TESLA PART # Laos 220 50 TI25000-001 North American Line Cord Set Latvia 220 50 TI25000-003 Cont. European Line Cord Set Lebanon 220 50 TI25000-100 Europlug Line Cord Set Lesotho 240 50 TI25000-004 Old British Line Cord Set Liberia 120 60 TI25000-005 United Kingdom Lin[...]

APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS HZ TESLA PART # Romania 220 50 TI25000-003 Cont. European Line Cord Set Russia 220 50 TI25000-003 Cont. European Line Cord Set Rwanda 220 50 TI25000-100 Europlug Line Cord Set Saudia Arabia 22 0 50/60 TI25000-003 Cont. European Line Cord Set Scotland 220 50 TI25000-005 Un[...]

A-5 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S). UNIT(S) MAY BE RETURNED TO TESLA INDU[...]