Toyota Auris Full Hybrid (2010) manual

Hybrid 2010 Model © 2010 Toyota Motor Corporation All rights reserved. Th is document may not be altered without the written permissi on of Toyota Motor Corporation. 10 Auris ERG R EV – (6/10/1 0)[...]

F -i- oreword In Jun 2010, Toyota released the To yota Auris gasoline-electric hybrid vehicle. Except where noted in th is guide, basic vehicle systems and features for the Auris hybrid are th e same as those on the con ventional non-hybrid Toyota Auris. To educat e and assist emergency responders in the safe handling of the Auris hybrid technology[...]

-ii- Table of Contents Page About the Auris Hybrid 1 Auris Hybrid Identification 2 Hybrid Synergy Drive Component Locations & Descriptions 5 Entry and Start System 8 Electronic Gearshift Selector 10 Hybrid Synergy Drive Operation 11 Hybrid Vehicle (HV) Battery Pack 12 Low Voltage Battery 13 High Voltage Safety 14 SRS Airbags & Seat Belt Pre[...]

About the Auris - 1 - The Auris joins the Prius as hybrid models for Toyota. Hybrid Synergy Drive means that the vehicle contains a gasoline engine and an electric motor for power. The two hybrid power sources are stored on board the vehicle: 1. Gasoline stored in the fuel tank for the gasoline engine. 2. Electricity stored in a high voltage Hybrid[...]

Auris Hybrid Identification - 2 - In appearance, the 2010 model year Au ris hybrid is nearly identical to the conventional, non-hybrid Toyota Au ris. The Auris hybrid is a 5-door hatchback. Exterior, interior, and engine com partment illustrations are provided to assist in identification. The alphanumeric 17 character Vehicle Id entification Number[...]

Auris Hybrid Identification (Continued) Interior Interior View Instrument Cluster Vie w  The instrument cluster (speedometer, READY light, shift position indicators, warning lights) located the dash behind the steering wheel, is different than the one on the conventional, non-h ybrid Auris.   In place of a tachometer, a power meter is used[...]

Auris Hybrid Identification (Continued) Engine Compartment Engine Compartment View   1.8-liter aluminum alloy gasoline engine.  Logo on the plastic engine cover.  - 4 -[...]

H - 5 - ybrid Synergy Drive Component Locations & Descriptions Component Location Description 12 Volt  Auxiliary Battery Right Side of Cargo Area A lead-acid battery that supplies power to the low voltage devices. Hybrid  Vehicle (HV) Battery Pack Cargo Area, Mounted to Cross Member behind Rear Seat 201.6 Volt Nickel Metal Hydride (NiMH) [...]

H - 6 - ybrid Synergy Drive Component Locations & Descriptions (Continued) Component Location Description A/C Compressor (with Inverter)  Engine Compartment 3-phase high voltage AC electrically driven motor compressor. Fuel Tank and Fuel Line  Undercarriage and Center The fuel tank provides gasoline via a fuel line to the engine. The fuel[...]

H - 7 - ybrid Synergy Drive Component Locations & Descriptions (Continued) Key Specifications: Gasoline Engine: 98 hp (73 kW), 1.8-liter Aluminum Alloy Engine Electric Motor: 80 hp (60 kW), Permanent Magnet Motor Transmission: Automatic Only (electrically controlled continuously variable transaxle) HV Battery: 201.6 Volt Sealed NiMH Battery Cur[...]

E - 8 - ntry and Start System The Auris hybrid entry and start system consists of a smart key transceiver that communicates bi-d irection ally, enabling the vehicle to recognize the smart key in proximity to the vehicle. Once recognized, the smart key will allow the user to lock and unlock the doors without pushing smart key buttons*, and start th [...]

E - 9 - ntry and Start System (Continued) Vehicle Starting/Stopping The smart key has replaced the conventional m etal cut key, and the power button with an integral status indicator light has replaced the ignition switch. The smart key only needs to be in proxim ity to the vehicle to allow the system to function. • With the brake pedal released,[...]

- 10 - Electronic Gearshift Selector The Auris hybrid electronic gearshif t selector is a momentary select shift-by-wire system that enga ges the transaxle in revers e ( R ), neutral ( N ), drive ( D ), or engine brake ( B ) modes. • These modes may only be engaged while the vehicle is on and operational (READY-on), except for neutral ( N ) which[...]

Hy - 11 - brid Synergy Drive Operation Once the READY indicator is illuminated in the instrument cluste r, the vehicle may be driven. However, the gasoline engine does not idle like a typical automobile and will start an d stop automatically. I t is important to recognize and understand the READY indicator provided in the instrument cluster. W hen [...]

Hybrid Vehicle (HV) Battery Pack - 12 - The Auris hybrid features a high vo ltage Hybrid Vehicle (HV) battery pack that contains sealed Nickel Metal Hydride (NiMH) battery modules. HV Battery Pack • The HV battery pack is enclosed in a metal case and is rigidly mount ed to the cargo area floor pan cross member behind the rear seat. The metal case[...]

- 13 - Low Voltage Battery Auxiliary Battery • The Auris hybrid contains a sealed lead -acid 12 Volt auxiliary battery. The 12 Volt auxiliary battery powers the vehicle’s electrica l system similar to a conventional vehicle. As with convent ional vehicles, the negative term inal of the auxiliary battery is grounded to the metal chassis of the v[...]

High Voltage Safety - 14 - The HV battery pack powers the high voltage electrical system with DC electricity. Positive and negative orange colored high voltage power cables are routed from the battery pack, under the vehicle floor pan, to t he inverter/converter. The inverter/converter contains a circuit that boosts the HV battery voltage from 201.[...]

S - 15 - RS Airbags & Seat Belt Pretensioners Standard Equipment • Electronic frontal impact sensors (2) are mounted in the engine compartment  as illustrated. • Front seat belt pretensioners are mounted near the base of the B-pillars  . • A frontal driver airbag  is mounted in the steering wheel hub. • A frontal passenger airb[...]

SRS Airbags & Seat Belt Pretensioners (Continued) - 16 - NOTE: The front seatback mounted side airbag s and the side curtain airbags may deploy independently of each other. The driver knee airbag is designed to deploy simultaneously with the frontal airbag. SRS System Diagram Frontal, Knee, Front Seatb ack Mo unted Side, Side C urtain Airbags .[...]

Chock Wheels Set Parking Brake P Switch E - 17 - mergency Response On arrival, emergency responders should follow their standard operating procedures for vehicle inci dents. Emergencies involving the Auris hybrid may be handled like ot her automobiles except as noted in these guidelines for Extrication, Fire , Overhaul, Recovery, Spills, First Aid,[...]

- 18 - Emergency Response (Continued) Extrication (Continued) Procedure #1 1. Confirm the status of the READY indicator in the instrument cluster. If the READY indicator is illuminated, the vehicle is on and operational. 2. Shut off the vehicle by pushing t he power button once. 3. The vehicle is already shut off if the instrument cluster lights ar[...]

- 19 - Emergency Response (Continued) Extrication (Continued) Procedure #2 (Alternate if power button is inaccessible) 1. Open the hood. 2. Remove the fuse box cover. 3. Remove the IGCT fuse (30A) and AM2 fuse (7.5A) in the engine compartment fuse box (refer to illustration). If the correct fuse cannot be recognized, pull all fuses in the fuse box.[...]

- 20 - Emergency Response (Continued) Extrication (Continued) • Stabilize Vehicle Crib at (4) points directly unde r the front and rear pillars. Do not place cribbing under the high vol tage power cables, exhaust system, or fuel system. • Access Patients Glass Removal Use normal glass removal procedures as required. SRS Awareness Responders nee[...]

- 21 - Emergency Response (Continued) Extrication (Continued) Roof Removal The Auris hybrid is equipped with side curtain airbags. If the side curtain airbags are undeployed, total roof removal is not recommended. This is to avoid breaching the side curtain airbags, inflators, and wiring harness. Patient access through the roof can be performed by [...]

- 22 - Emergency Response (Continued) Extrication (Continued) Rescue Lift Air Bags Responders should not place cribbing or rescue lift air bags under the high voltage power cables, exhaust system, or fuel system. Repositioning Steering Wheel and Front Seats Telescopic steering wheel and seat controls are shown in the illustrations. Tilt and Telesco[...]

- 23 - Emergency Response (Continued) Offensive Fire Attack Fire Normally, flooding an NiMH HV battery pack with copious amounts of water at a safe distance will effectively control the HV battery pack fire by cooling the adjacent NiMH battery modules to a point below their ignition temperature. The remaining m odules on fire, if not extinguished b[...]

Em - 24 - ergency Response (Continued) NOTE: Before disconnecting the 12 Volt auxiliary battery, if necessary, lower the windows, unlock the doors and open the back door as required. Once the 12 Volt auxiliary battery is disconnected, power controls will not operate. Overhaul During overhaul, immobilize and disable the vehicle if not already done. [...]

E - 25 - mergency Response (Continued) Spills First Aid The Auris hybrid contains the same common automotive fluids used in other non-hybrid Toyota vehicles, with the exception of the NiMH electrolyte used in the HV battery pack. The NiMH batte ry electrolyte is a caustic alkaline (pH 13.5) that is damaging to human tissues. The electrolyte, how ev[...]

- 26 - Emergency Response (Continued) First Aid (Continued) If vomiting occurs spontaneously, k eep the patient’s head lowered and forward to reduce the risk of asphyxiation. Transport patients to the nearest emergency medical care facility. Submersion A submerged hybrid vehicle does not ha ve high voltage potential on the m etal vehicle body, an[...]

- 27 - Roadside Assistance The Auris hybrid utilizes an elec tronic gearshift selector and an electronic P switch for park (P). If th e 12 Volt auxiliary battery is discharged or disconnected, the vehi cle cannot be started nor can it be shifted out of park (P). If discharged, the 12 Volt auxiliary battery can be jump started to allow vehicle st ar[...]

- 28 - Roadside Assistance (Continued) Electric Back Door Opener Electric Back Door Opener Switch The Auris hybrid is equipped with an el ectric back door opener. In the event of 12 Volt power loss, the back door cannot be opened from the outside of the vehicle. Back Door Opener Switch The electric back door can be opened manually using the release[...]

- 29 - Roadside Assistance (Continued) Emergency Tire Puncture Repair Kit Tools, Optio nal Jack, Towin g Eyelet and Em ergency Tire P uncture Repai r Kit in the Cargo Area Tools, Jack, Towing Eyelet and Spare Tire i n the Cargo Area The jack, tools, towing eyelet and emergency tire puncture repair kit are provided as shown. Emergency Tire Puncture [...]

Remote Hood Release Hood Latch Release Remove Fuse Box Cover Open Positive Terminal Cover Jumper Cable Connections Positive Terminal Ground -30- oadside Assistance (Continued) R Jump Starting The 12 Volt auxiliary battery may be jum p started if the vehicle does not start and the instrument cluster gauges are dim or off after depressing the brake p[...]