United States Stove 1537G manual

1 C O M P A N Y U N I T E D S T A T E S S T O V E C S S U Model 1537G OWNERS MANUAL SOLID FUEL W ARM AIR FURNA CE CAUTION: READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE FURNACE IMPROPER INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED ST A TES STO VE COMP ANY 227 In[...]

2 NO TE: Y OUR UNIT MUST BE INST ALLED BY A QU ALIFIED FURNA CE INST ALLER. Y ou've purchased one of America's Finest W ood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSER VE AMERICA'S ENERGY! W ood is our Renewable Energy Resource. Please do your part to preser v e our wood supply . Plant at least[...]

3 CAUTION! CLEANOUT OF THE HEA T EXCHANGER, FLUE PIPE, CHIMNEY , AND DRAFT INDUCER (IF USED), IS ESPECIALL Y IMPORT ANT A T THE END OF THE HEA TING SEASON T O MINIMIZE CORROSION DURING THE SUMMER MONTHS, CA USED BY ACCUMULA TED ASH. Y our Fur nace has the follo wing labels . Read and Obe y all labels . DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn[...]

4 1. Check your local codes. The installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4. Do not connect this furnace to an aluminum Type B gas vent. This is not safe and is prohibi[...]

5 Y our CLAYTON Furnace is designed to be a supplemental or central heating source for your home. This Solid Fuel Furnace may be installed in conjunction with a properly operating central furnace that is listed or cer- tified in accordance with nationally recog- nized safety standards and equipped with the required controls and other safety feature[...]

6 32-1/8" 1-3/4" 9" 33-7/8" 49-1/8" 24-1/16" 40-11/16" Figure 1B 1400/1500 DIMENSIONS OF FURNACE FIGURE 1 1537G[...]

7 LOCA TING THE FURNA CE 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. (See Fig. 2) The unit will require installat[...]

8 10' 2' MIN. 3' MIN. 6" CHIMNEY CONNECTOR 6" ELBOW 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) REFER TO CHIMNEY MANUFACTURER'S INSTRUCTIONS AND PARTS. 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) THIMBLE 6" ELBOW 6" CHIMNEY CONNECTOR 6" ELBOW NON-COMBUSTIBLE [...]

9 RULES FOR CONNECT OR PIPE INST ALLA TION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. steel pipe and elbows for connection to chi[...]

10 ASSEMBL Y OF FURNA CE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blower(s) and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipme[...]

11 LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR FAN "ON" INDICATOR LIMIT INDICATOR Honeywell LIMIT SWITCH R1 R2 G B W 110 VAC, 60 HZ. GROUND G B W ELECTRICAL JUNCTION BOX M1 M2 M1 M2 BLOWER MOTOR BLOWER MOTOR WIRE NUT (7 PLACES) IMPORTANT: POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGR[...]

12 INST ALLA TION Please see all methods of Installation in Appendix at the rear of this booklet. Pipe to combustible: Sides: 21" Back: 18" The installation must be made only on a noncombustible floor. d) Install the smoke pipe connector to the chimney with 26-gauge pipe and elbows (to be purchased separately), maintaining the proper clea[...]

13 2" MIN. AIR SPACE REQUIRED BY CODE 18" MIN. CENTRAL FURNACE Figure 12 P OWER F AILURE I NSTRUCTIONS : Operation after loss of power-- 1. Remove filter if provided 2. Do not expect to keep home at normal temperatures. 3. Do not load fuel above bottom of feed door. TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N[...]

14 CAUTION GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER SMOTHER A FIRE WHEN ADDING FRESH COAL. CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH DOOR OPEN. THIS FURNACE IS DE- SIGNED FOR THERMOSTATIC OPERATION. OPERATION WITH ANY OF THESE DOORS OPEN WILL OVERHEAT AND DAMAGE THE FURNACE. CAUTION NEVER[...]

15 SER VICE HINTS Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive build-up of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: 1. The connector pipe may be pushed into the ch[...]

16 MODEL 1537G REPAIR PARTS[...]

17 KEY PART# DESCRIPTION QTY. 1 68215 FIREBOX WELDMENT 1 2 40246 FLUE CO LLAR 1 3 88032 FLUE CO LLAR GASKET 1 4 23458 CABINET BOTTOM 1 5 40258 BACK LI NE R 1 6 40256 SHAKER FRAME 2 7 40257 SHAKER GRATE 2 8 89066 FIREBRICK 1 2 9 40269 FRONT LINE R 1 10 68218 ASH DOOR ASSEMBLY (INCLUDES DOOR & GASKET) 1 11 68218 FEED DOOR ASSEMBLY (INCLUDES DOOR [...]

18 COLD AIR DUCT 6" PIPE DAMPER OPTIONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation Fig. 16-1 (U.S. ONLY) Add-On Installation COLD AIR DUCT 6" PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE 8" PIPE Fig. 16 (U.S. ONLY) FIGURE 15-1 FIGURE 15-1[...]

19 (U.S. ONLY) COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX APPENDIX INSTALLATION A[...]

20 INSTALLATION B INSTALLATION C COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM ELBOW PLENUM TOP (OPTIONAL) (U.S. ONLY) (U.S. ONLY)[...]

21 2" MINIMUM CLEARANCE DUCT WORK 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE (U.S. ONLY) (U.S. ONLY)[...]

22 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2" MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION[...]

23 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) (FRONT VIEW)[...]

24 1. Smoking when feed door a) Insufficient Draft. a) Set Thermostat higher. is open. b) Clogged chimney or chimney b) Clean Chimney. connector. c) Add raincap to chimney. c) Down draft in chimney. 2. Furnace does not heat. a) Wood not seasoned and dry. a) Allow wood to season in a dry area for six months. b) Blower control set too low. b) Set blo[...]