United States Stove 1600EF manual

1 USSC 851846 rev 0 Model: 1600EF Wood or Coal External Furnace C S S U C O M P A N Y U N I T E D S T A T E S S T O V E United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com SAFETY NOTICE: If this furnace is not properly installed, a house re may result! For your safety, follow t[...]

2 USSC UNIT DIMENSIONS Blower Speed Selector Switch 10” HOT AIR OUTLET Limit Switch Access 55-5/8” 5-3/16” 17-5/16” 43-7/16” 29-3/16” 14-1/4” 6” 31-5/8” 29-1/2” 2-9/16” 45-3/4” 65-1/2” 24-1/4” 6” FLUE GAS OUTLET HOT W A TER COIL ACCESS (OPTIONAL) 12” COLD AIR RETURN D-RINGS FOR GUY WIRE A TT ACHMENT[...]

" CUT HERE " CUT HERE WARRANT Y INFORMA TION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit______________________________[...]

" CUT HERE " CUT HERE Ê É Fold Here Fold Here United States Stove Company P.O. Box 151 South Pittsburg, TN 37380 Fold Here PLACE STAMP HERE[...]

5 USSC INTRODUCTION Thank You for your purchase of a U.S. Stove Wood/Coal Burning External Furnace. Your decision to buy our Clay - ton Furnace was undoubtedly reached after much care- ful thought and consideration. We are very proud you chose this furnace and trust you will receive the comfort and economy that others realize when heating with a U.[...]

6 USSC Clearances to combustible materials will vary with the type of ue connection used. Be sure to maintain the specied clearances for your type of installation. TYPE OF FLUE REQUIRED CONNECTION CLEARANCE Class A 103HT All-Fuel or Equivalent .....2” Double Wall, Stainless Steel or ............... 6” Double Wall, Black Pipe w/ Stainless [...]

7 USSC CONNECTING HOT AIR DUCT TO FURNACE We strongly recommend that the hot air duct work be installed by a home heating specialist. If doing the instal- lation yourself, before you decide which installation will best suit your needs, consult a qualied heating technician and follow his recommendations as to the safest and most efcient method[...]

8 USSC INSTALLATION #1 With this installation, a back draft damper (optional) is in- serted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back damper is employed, it should be located as close to the existing furnace plenum as practica[...]

9 USSC Read and follow these instructions in the event you have to replace or re-assemble components of your furnace. Insert door handle into door. From rear side of door, place a 1/2” washer over the threaded part of the handle, then attach the lock nut. Tighten the nut, then back off 1/4 turn to allow free operation of the handle. Follow these [...]

10 USSC All electrical connections should be done by a qualied electrician. 1. To replace the Honeywell Limit Control (A): Unplug from power supply The control may be removable thru the access panel on item “B”. However it may be easier to remove item “B” entirely for bet- ter access. Remove item “B” by means of the eight(8) screws. [...]

11 USSC This furnace comes from the factory with the rebrick in- stalled. However, if brick replacement is necessary, follow these instructions. Before furnace operation, remove the brick retaining strip. This piece is used during shipping to reduce brick damage. There are 6 full brick and 1 half brick per side . Install the half brick rst by[...]

12 USSC After installation of the furnace is complete, it is ready for operation. The Honeywell Limit Control, in conjunction with a wall thermostat, operates the distribution blowers and the motorized draft on the front of the furnace. The limit control is located on the rear of the furnace in the upper left corner and is accessible by removing th[...]

13 USSC  DANGER: Risk of Fire or Explosion - Do not burn garbage, plastics, gasoline, drain oil or other ammable liquids. Pla stic s, when bu rned , fo rm hyd rouo ric an d hydro chlo ric acids which will damage and destroy your furnace pipe and chimney. The burning of trash or oil can result in an extremely hot re and is sometimes a[...]

14 USSC 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or ue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. Make sure all of chimney mortar connections are airtight. D. Check ash drawer. Make sure it’s airtight. E. Check chimney for possible down-[...]

15 USSC WIRING DIAGRAM[...]

16 USSC P ARTS DIAGRAM[...]

17 USSC P ARTS DIAGRAM AND LIST Key Description Part # Qty 1 Grate Retainer 40312 2 2 Shaker Bar 891341 1 3 Shaker Grate Section 40314 5 4 Front Liner 40344 1 5 Back Liner 40313 1 6 Full Firebrick (4-1/2 wide x 9 tall x 1-1/4 thick) 89066 16 7 Half Firebrick (2-1/4 wide x 9 tall x 1-1/4 thick) 891414 3 8 Slide Bafe 24231 1 9 Bafe Rod 86662 1 [...]

18 USSC Key Description Part # Qty 1 Weldment, Draft Tube 68872 1 2 Spin Draft 40379 1 3 3/8-16 x 2-1/2 Carriage Bolt 83503 1 4 Lock Nut, 3/8-16 83274 1 5 Actuator, Motorized Draft 80592 1 6 Tube, Flipper 23899 1 7 Flipper 23898 1 8 #8 x 1/2 Tek Screw, Hex Head 83455 2 9 Strain Relief 80154 1 10 Power Supply Cord 80593 17 in. 11 Male, Tyco Terminal[...]

19 USSC P ARTS DIAGRAMS AND LISTS - FAN CENTER CONTROL Key Description Part # Qty 1 Electrical Box Cover 25742 1 2 Electrical Box Body 25743 1 3 Switch, 3-Position 80361 1 4 Harness, 6 Circuit Receptacle 80583 1 5 Harness, 3 Circuit Receptacle 80584 1 6 Harness, 2 Circuit Receptacle 80585 1 7 Transformer, Fan Center 80130 1 8 Strain Relief 80154 1 [...]

20 USSC NOTES[...]

21 USSC DOMESTIC HOT WA TER COIL KIT - OPTIONAL DOMESTIC HOT W A TER COIL REAR W ALL OF FIREBOX TURN INSIDE NUTS UP TO END OF THREADS 1. NUT 2. W ASHER 3. GASKET 2 3 4 5 6 ACCESS P ANEL 1 This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer[...]

22 USSC Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. An- thracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanli- ness which make it a good choice for the home. However, keep in mind it is a much more difcult fuel to use, requires more care and p[...]

23 USSC When the re is well established and the room is be- coming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and controls as the chimney provides the draft necessary to not only exhaust the smoke, but to pull combustion air into the heater as well - and no two chimne[...]

24 USSC HOW TO ORDER REP AIR P ARTS This manual will help you obtain efcient, dependable service from the fur- nace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certication Plate locate[...]