United States Stove 1602G manual

1 USSC 851768 rev 0 Model: 1602G / 1802G Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace C S S U C O M P A N Y U N I T E D S T A T E S S T O V E United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com SAFETY NOTICE: If this furnace is not properly installed, a house re ma[...]

2 USSC INTRODUCTION Thank You for your purchase of a U.S. Stove Wood/Coal Burning Gravity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached af - ter much careful thought and consideration. We are very proud you chose this furnace and trust you will receive the comfort and economy that others realize when heat[...]

3 USSC CHIMNEY REQUIREMENTS A reclay lined masonry or Class A 103HT All-Fuel Metal Insulated Chimney must be used in all airtight wood fur - nace installations. The minimum recommended ue size for the model 1602 is 6 inches, inside diameter and for the 1802, the recommended ue size is 8 inches, inside diam - eter. When making new chimney i[...]

4 USSC DAMPERS ON STOVE PIPES When burning coal, we recommend a Barometric Draft Damper be installed at a safe convenient place between chimney and your furnace preferably less than 3’ from the ue collar. When you have installed the connector pipe between your furnace and the chimney, tap the pipe hard with your ngernail. Remember the sound[...]

5 USSC INSTALLATION #3 The bafe on this system should be made the full width of the furnace plenum in order to properly direct the air into the distribution ducts. INSTALLATION #2 Exte nding the hot air duct fro m the furn ace into the existing plenum will help direct the ow of air from the furnace as well as the ow in the existing furnace[...]

6 USSC FURNACE ASSEMBL Y INSTRUCTIONS Unpack your Furnace and insure that there is no shipping damage. If damage exist, please contact your dealer im - mediately. Your Clayton Furnace will require some assembly before operation. All needed hardware and components for the following assemblies are included within the parts boxes inside the furnace an[...]

7 USSC SPRING HANDLES Attach the four(4) spring handles to the Feed/Ash Doors, Bafe Rod, and Shaker Rod by twisting the springs counter- clockwise while applying pressure until you have screwed them approximately 3/4”-1” onto the rods. (4) Spring Handles DISTRIBUTION BLOWER & ACC. (2) 800 CFM Blower (2) Gasket, Blower (8) Tinnerman Clip,[...]

8 USSC FIREBOX BRICK REPL ACEMENT This furnace comes from the factory with the rebrick in - stalled. However, if brick replacement is necessary, follow these instructions. Before furnace operation, remove the brick retaining strip. This piece is used during shipping to reduce brick damage. For model 1602 , there are 6 full brick and 1 half brick[...]

9 USSC After installation of the furnace is complete, it is ready for operation. The Honeywell Limit Control, in conjunction with a wall thermostat, operates the distribution blowers and the draft blower on the front of the furnace. The limit control can be adjusted to your desired blower On/Off times. The factory settings are 100/150/200. The wall[...]

10 USSC  Do not over draft the furnace! It is designed to operate at .06 inches of water column and must be set with a draft gauge to maintain a steady draft. (Barometric Damper recommended.)  Do not allow ashes to build up higher than 2” above grates.  Never allow the ashes in the ash pan touch the grate section. REMOVE A[...]

11 USSC TROUBLE SHOOTING AND PROBLEM SOL VING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or ue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. Make sure furnace room is not too airtight. D. Make sure all of chimney mortar connections are airtight[...]

12 USSC P ARTS DIAGRAM 1 1 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33[...]

13 USSC 38 39 41 40 44 43 47 45 48 49 42 46 50 P ARTS DIAGRAM AND LIST N/S = Not Shown P = Items designated for model 1800 IMPORTANT NOTE: When ordering repair parts, a color code (G) should be placed after the part number of any part that is painted. Key Description Part # Qty 1 Feed Door Assy. (w/Rope Gasket) 69091 1 2 Door Handle 24179 2 N/S Loc[...]

14 USSC P ARTS DIAGRAMS AND LISTS - 69189 1 4 3 5 2 Key Description Part # Qty 1 Drqft Blower Assembly 69190 1 2 FAD Bracket 69192 1 3 Bolt, 1/4-20 x 1” 83379 2 4 Lock Nut, 1/4-20 83261 2 5 Kep Nut, 10-24 83244 3 UFB908 COLD AIR RETURN / FIL TER BOX - OPTIONAL KIT As mentioned earlier in this manual, a cold air return and/ or lter box should b[...]

15 USSC DOMESTIC HOT WA TER COIL KIT - OPTIONAL DOMESTIC HOT W A TER COIL REAR W ALL OF FIREBOX TURN INSIDE NUTS UP TO END OF THREADS 1. NUT 2. W ASHER 3. GASKET 2 3 4 5 6 ACCESS P ANEL 1 This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer[...]

16 USSC BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. An - thracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanli - ness which make it a good choice for the home. However, keep in mind it is a m[...]

17 USSC When the re is well established and the room is be - coming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and controls as the chimney provides the draft necessary to not only exhaust the smoke, but to pull combustion air into the heater as well - and no two chimn[...]

18 USSC NOTES[...]

19 USSC NOTES[...]

20 USSC HOW TO ORDER REP AIR P ARTS This manual will help you obtain efcient, dependable service from the fur - nace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certication Plate locat[...]