Weil-McLain 800058000-Brn-PO Rie F5 manual

Install ation & O perating M anual C6501071 (0) S i n g l e s t a g e o p e r a ti on oil burners RETROFIT APPLICATIONS ONLY If this burn er is being instal led in a packaged un it (ie. burner comes with a boiler or furnace) , follow the instal lation and set -up instr uctions su pplied wi th the heati ng unit, as s etting s may differ from tho[...]

3223 GB INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not inst all burn er in room wit h insuf ficient air for c ombustion. Be sur e there is an ad equate air suppl y for combust ion i f the boiler/ furn ace roo m is enclos ed. I t may be nece ssary to cre ate a wi ndow to per mit su ffi - cient air to ent er the boiler/fur nace room. The install[...]

3223 GB TABLE OF CONTENTS P ACKAGE CONTE NTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SERIAL NUMBER IDEN TIFICA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

3223 1 GB PACKAGE CONTENTS LIST Your Ri ello 40 burne r shou ld incl ude the follo wing pa rts. Please chec k to make s ure all pa rts are p resent be fore begin - nin g the i nstal lation. SERIAL NUMBER IDENTIFICATION Y our Rie llo burn er may have been m anufactured i n more th an one loc ation and therefore the re are tw o possib le se r ia l nu[...]

3223 2 GB TEC HNI CAL DA TA SPECIFICATIONS BURNER DIMENSIONS E1 : 10-i nch long (254mm) tu bes ar e also av ailable. BURNER COMPONENTS IDENTIFICATION Fuel No heav ier than # 2 fuel oil F3 Firing ra te - Effecti ve Outpu t 0.50 to 0.95 US GPH - 70 ,000 to 133, 000 BTU/ h F5 Fir ing rate - Effe ctive Outpu t 0.75 to 1. 65 US GPH - 105, 000 to 231,0 0[...]

3223 3 GB INITIAL SET -UP A) Remove bur ner and air tube from car tons. Chec k parts list (inside c over) to e nsure al l parts are pres ent. B) Remove bur ner cov er by l oosing t he three s crews securi ng it. Re move co ntrol box and air tube cov er . C) Remo ve drawer as sembly from air tube , insert n ozzle and se t Turbulator adjustm ent for [...]

3223 4 GB A) Insert the two BOL TS (1) in to the UNIVERSA L MOUNTING FLA NGE (10) fro m the flat side, ens uring the bolt hea ds are fl ush with the fl at surfa ce. Secu re in pl ace using tw o specia l CHRO ME NUTS (2 ) provide d. B) Position the MOUNTIN G GASKET (3) between the flat surfac e of the UNIVERS AL MOUNTING FLA NGE (10) and the appl ia[...]

3223 5 GB AMULET INSTALLATION INSTRUCTIONS (Required on some models) The amulets provided have been selected by Riello to protect the combus tion tube from hot exhaust gas es and flame. This protec - tion may be needed in appl ications where the combusti on tube opening in the combustion chamber refractory is larger than the tube outside diameter .[...]

3223 6 GB INTERNAL FACTORY WIRING CAPACI TOR PUMP V ALVE MOTOR (COIL) ELECTRONI C AIR SHUTTER ASSY. D7328 Key to lay -out: A -B r o w n B -W h i t e C -B l u e D -B l a c k 6 - 120V so urce acti vates shutter open 11 - motor lead 120V sou rce - 120V co ntrol lo ck out al arm term inal AUX - costant 120 V auxil iary te rminal - e lectron ic air sh u[...]

3223 7 GB APPLICATION FIELD WIRING WIRING DIAGR AM SHOWN BELOW FOR STANDARD RI E LLO 530 SE/C PRIMA RY CONTROL BOX. INSTA LLATI ON NO TE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER S UPPLY TO THE AUX TE RMINAL, FAILURE TO PRO VIDE THIS WILL RESULT IN NO BURNER OPERATIO N OR AIR SHUT- TER WILL NO T CLOSE. PLEASE NOTE: OPERATING LIMIT AND [...]

3223 8 GB NOZZLE PLACEMENT A) Determine the p roper fi ring rate for th e boiler or furnace u nits, consider ing the s pecific application, and the n use the Burner Setup c harts on pa ge 12 to select the proper nozzle and pump pressur e to obtai n the requ ired in put from th e burner. B) Remove t he NOZZLE ADAPTER ( 2) fro m the D RAWER A S- SEMB[...]

3223 9 GB OIL LINE CONNECTIONS This burne r is s hipped wit h the oil p ump set to operate o n a single line sy stem. T o operate on a two-line system the by -pass plu g must be installed. WA R N I N G : D o n o t operate a si ngle line system with the by-p ass plug installe d. Operating a single line system with the by- pass plug installed will re[...]

3223 10 GB TWO LINE (LIFT SYSTEM) A) If a two-line system is required, ins tall the By-pass plug provided. T he by-pass plug is i nstalled in the return port of the pump. A 2.5-mm hexagonal key provided with the by-pass plug is to be used to install the plug. DO NOT use an inch size hexagonal key; damage to the by-pass plug may result. When operati[...]

3223 11 GB 7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately shut down the burner. 8) Reinstall the air tube cover and nozzle line. 9) The burner can now b e started norma lly . WA R N I N G : Omittin g steps 2 and 3 will r esult in a collecti on of unbur ned oil in the com bustion c hambe [...]

3223 12 GB BURNER ADJUSTM ENT TABLE NON-RETROFIT APPLICA TIONS If this burner is being installed in a p ackaged unit (i.e. Burner comes with a boiler or f urnace) , follow the inst al- lation and set-up ins tructions s upplie d with the heating a ppli ance, a s s ettings will differ from tho se shown i n this manual. Note : Any approve d oil b urne[...]

13 EXPLODED SPARE PARTS LIST { 35[...]

14 SPARE PARTS LIS T No. CODE F3 F5 DESC R IPT ION No. CODE F5 DES C RIPTION 1 3007232 • BURN ER BAC K COVER 1 C 8111227 • BURN ER BA CK COVER 2 3006992 • • PIPE CONNECTOR - SUPPL Y 3 3006571 • • 3/8” NPT/METRIC ADAPTER - MALE 4 3006993 • • PIPE CONNECTOR - RETURN 5 3005847 • • 1/4” NPT/ METRIC ADA PTER - FEMALE 6 3007077 ?[...]

15 SPARE PARTS LIS T No. CODE F5 DES CR IP TION 40 3948876 • VSBT C OMBUSTION HEAD 3” 40 C 7001331 • F5 SBT WELDED 4.25" COMPLETE 41 3006968 • TU RBULA TOR DI SC 41 3006977 • TURBULA TOR DISC 42 3006966 • • ELEC TROD E SUPPORT 43 3006965 • • NOZZLE ADAPTER 44 3008627 • NOZZLE OIL TUBE 44 3008629 • NOZZLE OIL TUBE 45 30086[...]

3223 GB BURNER START- UP FORM * 35 Pond P ark Rd. Hingham, MA 02043 Phone: 78 1-749-8 292 T oll Fre e: 800-992- 7637 Fax: 78 1-740-2069 2165 Meado wpine Blv d. Mississau ga,On L5H 3R2 Phone: 9 05-542- 0303 T oll F ree: 800 -387-3898 Fax: 9 05-542-152 5 Burner S/N. or Model: Installer name: Company: Address: Phone: Owner Name: Address: Phone: Applia[...]

T echnical Support Hotline 1-80 0-4- RIELLO 1-800-474 -3556 35 Pond Park Ro ad Hingham, MA 020 43 Phone 781-7 49-8292 T oll F ree 800 -992-7637 Fax 781-7 40-2069 www .riell ousa.com 2165 Meado wpine Blv d Mississ auga, ON L 5N 6H6 Phone 905-5 42-0303 T oll F ree 800-387 -3898 Fax 905-5 42-1525 www .rielloc anada.co m[...]