GSI Outdoors PNEG-1153 инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации GSI Outdoors PNEG-1153. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции GSI Outdoors PNEG-1153 или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции GSI Outdoors PNEG-1153 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций GSI Outdoors PNEG-1153, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции GSI Outdoors PNEG-1153 должна находится:
- информация относительно технических данных устройства GSI Outdoors PNEG-1153
- название производителя и год производства оборудования GSI Outdoors PNEG-1153
- правила обслуживания, настройки и ухода за оборудованием GSI Outdoors PNEG-1153
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск GSI Outdoors PNEG-1153 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок GSI Outdoors PNEG-1153 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта GSI Outdoors, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания GSI Outdoors PNEG-1153, как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства GSI Outdoors PNEG-1153, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции GSI Outdoors PNEG-1153. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Страница 1
PNEG-1153 CALC-U-DRI MOISTURE/MA TIC/MANAGER Owner ’ s Manual PNEG-1153 Date: 03-20-07[...]
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2 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3 T able of Content s Contents Chapter 1 Introduction ... ................ ................. ............ ................. ................ ................ ...... ............. ... 4 Chapter 2 Safety ..................... ................ ................ ................ ................ .............[...]
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Страница 4
4 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1. INTRODUCTION DMC’s Calc-U-Dri Moisture/Matic is a grain dr ying control specifically designed for continuous flow, out-of-bin grain dryers with an SCR control and a DC motor on the metering ro lls. The Calc-U-Dri Moisture/Matic will automatically incre ase or decrease the speed of the metering rol[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5 2 . S A F E T Y SAFETY INFORMATION PLEASE READ. WATCH FOR THIS SYMBOL! IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS ATTENTION - “BECOME ALERT! YOUR SAFETY IS INVOLVED!” It is recommended that you review the entire cont ents of this manual, paying p articular attention to items preceded by t[...]
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6 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3. SAFETY DECALS 1. Read and understand the Owner’s Manual. 2. Disconnect all electrical power before se rvicing or opening control box, adjusting or lubricating the equ ipment. 3. All electrical hook-ups should be in ac corda nce to the National Electrical Code. 4. Ground all electrical equipm ent a[...]
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Страница 7
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7 4 . I N S T A L L A T I O N Sensor Location and Cutout Instructions Sensor Location Locations for sensor installation a re dependent on the following factors all being pre sent for proper operation. (See Figure 4A). 1. Installation in a six (6) or eight (8)" diameter auger or a flat bottom pan. 2.[...]
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8 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Sensor Cutout Instructions Sensor Cut-Out Instructions for Six (6)" a nd Eight (8)" Augers DISCONNECT POWER TO THE AUGER MOTOR BEFORE PROCEEDIN G ANY FURTHER! 1. Look at the discharge tube and determine where the sensor can be located. (See Figure 4C). There must be at least [...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9 4. INST ALLATION 2. Position the sensor connecting band on the discharg e tube so that the rectangular hole is toward the discharge end. Mark the outline of the rectangular hole and the edg es of the band on the discharge auger tub e. Cut a hole in the discharge tube eight (8)" lo ng so the outlin[...]
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10 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Figure 4E Note: If there is more than 5/8" gap b etween the bottom pan and the outer edge of the flighting, do not use a sensor in that location. Use another location, such as a take-away auger. (See Figure 4F). 2. Remove the flat bottom pan and mark t he sensor cutout area at le[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1 1 4. INST ALLATION Figure 4G 5. On the flat bottom pan, make some filler pi eces 12" long to keep the grain closer to the sensor flag. See Figure 4G, See Figure 4 H, and See Figure 4I. Be sure the leading edge is closed so grain cannot get under the piec es. Weld the pieces in place as shown. (See[...]
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12 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION SLOWLY ROTATE THE AUGER BY HAND ONE COMPLETE REVOLUTION. THE FLIGHTING MUST MISS THE GAUGE COMPLETELY AND NOT RUB ON THE FILLER PIECES. IF THERE ARE AREAS OF BINDING OR HITTING, CORRECT THE SITUAT ION NOW. !! DISCONNECT POWER !! Figure 4J 7. Securing the sensor to the flat pan will re[...]
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Страница 13
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 13 4. INST ALLATION Figure 4K 3. Secure the restrictor spout to the flat bottom with 1/4" hardware. Secure the sensor by cutting the end off of the strap and mounting with a self-drilling screw to the edg e of the flat spout. Attach the screw end of the clamp on the other side of the flat spout with[...]
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14 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION 4. For conditions where straw or chaff can accu mulate in the re strictor funnel, the grain can be channeled over the sensor with angled brackets in the down spout. (See Figure 4N). Figure 4N Sensor Cut-Out for Round Down Spout s 1. When using a sensor in a down spout, there must be a[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 15 4. INST ALLATION Figure 4O 5. Secure the Calc-U-Dri sensor wire to the inside of the Calc-U-Dri Mo isture/Matic box with the plastic “J” clips. Connect th e sensor wires to the terminal strip marked “sensor”. Excess sensor wire can be cut off. Be sure the sensor wire (stripped bare of insulati[...]
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16 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION b. In the Moisture/Matic contro l box, loca te the five (5) post terminal. This has “DC Voltmeter” written on it. The green wire should be placed on t erminal one (1) and the black on terminal two (2). 3. Speed Control Ho ok-Up: Locate the three (3) lead s on the SCR control board[...]
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Страница 17
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 17 4. INST ALLATION 4. 115 Volts A/C Hook-Up a. The Calc-U-Dri Moisture/Matic requires 1 15 Volts AC. This can be on an indep endent circuit or taken from a control bo x which would automatically tu rn the Calc-U-Dri on when the dryer is on. b. The input 115 volts AC should be wired t o the lower termina[...]
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Страница 18
18 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 1. Place the Automatic/Monitor switch in the “Monitor” position and turn the Moisture/Matic “ON”. The power indicator light should come on; if not, check the AC power input and/or Trouble Shooting Guide. Place th e control power switch to “Control”. The printer [...]
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Страница 19
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 19 5. S T ART-UP AND OPERATION d. Why take several samples? The electronics average t he grain moisture and therefore it is possible to have a sample that is either wetter or dryer than the meter is reading (if the meter is changing rapidly while sampling). e. Take samples at the discharge, not fro m the[...]
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20 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 8. The amount of speed chan ge from “Main” speed to either “Low” or “High” speed can b e varied by using the “Speed Adjustme nts” loca ted by the indicators. A speed change of approximately 15% sh ould give good performance under most conditions. However, so[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 21 6 . P R I N T E R I N S T A L L A T I O N ( O P T I O N A L ) 1. Disconnect all power (AC). 2. Remove the hole cover by removing the six (6) #8-32 screws holding it in. 3. Install the printer Wiring Decal 602L065 on the back of the inside door. 4. Remove the DMC 18 control board and open the dip switc[...]
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22 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Figure 6A[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 23 6. PRINTER INST ALLATION (OPTIONAL) 11. Plug in the printer control cable to the printer a ssembly. 12. Wire the printer power supply wire to the pr inter assembly. Connect the red wire to #1, green wire to #2. See Decals by connector. 13. To mount the plenum thermocouple, cu t a hole in the plenum 1-[...]
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24 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Service for Modular Printer Assembly If removal of the circuit board is necessary, follow these st eps. 1. Disconnect AC power to the control box. 2. Carefully pull the circuit board straight out o f the guides. This sometimes requires a little extra force. Do not u[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 25 7 . W I R I N G D I A G R A M S Wiring Diagram for Moisture/Matic Figure 7A[...]
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26 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7. WIRING DIAGRAMS Wiring Diagram for Mo isture/Matic Printer Figure 7B[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 27 8 . P A R T S L I S T 1. Moisture/Matic/Mana ger Module Subassembly 2. Moisture/Matic/Mana ger Control Box (Plain) 3. Moisture/Matic/Mana ger Control Box (Printer) 4. Printer Module Subassembly 5. Calc-U-Dri Moisture/Matic/Manager Parts[...]
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28 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Module Subassembly[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 29 8. PART S LIST Moisture/Matic/Manager Module Subassembly Ref # Part # Qty Description 1 5041 198 1 Digital Panel Meter Kit Includes Wires 2 1EL0719 1 Fuse - AGC, 2 Amp, 250 V olt 3 1EL0826 1 Fuseholder 4 1EL0921 3 Knob - Control, Black 1/4 Shaft 5 1EL2042 3 Grommet - Rubber 6 2EL0658 2 Switch - Moment[...]
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30 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Plain)[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 31 8. PART S LIST Moisture/Matic/Manager Control Box (Plain) Ref # Part # Qty Description 1 1EL0879 1 T erminal Block - 2 T erm, 30 Amp, 250 V olt 2 1EL0898 1 T erminal Block - 5 T erm, 30 Amp, 250 V olt 3 1EL0900 2 T erminal Block - 12 T erm, 30 Amp, 250 V olt 4 2EL0274 3 Relay - Gen. Purpose DPDT , 12 [...]
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32 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Pri nter)[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 33 8. PART S LIST Moisture/Matic/Manager Control Box (Printer) Ref # Part # Qty Description 1 1EL0854 1 Connector - Circuit Board 36 Circuits 2 1EL0879 1 T erminal Block - 2 T erm, 30 Amp, 250 V olt 3 1EL0898 1 T erminal Block - 5 T erm, 30 Amp, 25 0 V olt 4 1EL0900 2 T erminal Block - 12 T erm, 30 Amp, [...]
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34 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Printer Module Subassembly[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 35 8. PART S LIST Printer Module Subassembly Ref # Part # Qty Description 1 602E184 1 Printer Module 2 2EL0299 1 Keyboard - 12 Button 3 602E155 1 Printer - Paper T ake-Up 4 MS0306 1 Printer - Paper 5 2EL0659 1 Printer ON OFF Switch[...]
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36 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Calc-U-Dri Moisture/M atic/Manager Part s[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 37 8. PART S LIST Calc-U-Dri Moisture/Matic/Manager Part s Ref # Part # Qty Description 1 602C040 1 6" OD Calc-U-Dri Connecting Band 2 603C021 1 8" OD Calc-U-Dri Connecting Band 3 602N1 17 1 Calc-U-Dri Cable Exte nsion Kit 4 MS0359 2 Worm Gear Clamp, 32" Lon g 5 602E181 1 Thermal Couple Wi[...]
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38 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9. T ROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. Digital readout dead. 1. Main AC power OFF . 2. Main fuse(s) or control fuse blown. 3. Circuit board not plugged in. 4. Bad circuit board. 5. Power supply not working. 1. T urn ON. 2. Replace fuse(s). 3. Plug in. 4. Replace circuit board. 5.[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 39 9. T ROUBLESHOOTING GUIDE Note: 1. Never unplug or plug in the circuit board with power “ON”. 2. Do not make field adjustments on the circuit board. This is a factory adjustment only. 3. Contact your dealer or DMC if you have any qu estions on the service of your Ca lc- U-Dri Moisture/Matic. TAKE [...]
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40 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES APPENDIX B Hooking Up a Moisture/Matic Control Box to a DMC or newer FFI GSI Port able Dryer NOTE: 1. Connect wires to bottom section of ter minal strip located in the upper control box. 2. When Moisture/Matic is powered, the GSI Moisture cont rols and spee d pots will have no effe[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 41 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Beard Dryer with an Altivar Drive[...]
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42 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series 2100 Dryer[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 43 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series CFS-SA 410 Dryer[...]
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44 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic C ontrol Box to a Farm Fans Series CF/AB 270 & 320 Dryer[...]
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PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 45 1 1 . W A R R A N T Y THE GSI GROUP, INC. (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTU RES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATI[...]
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T his equipment shall be in stalled in a ccor dance with the cur r ent installation codes and applicable re gulations wh ich should be carefull y follo wed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group, Inc. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-2[...]