Henny Penny PRESSURE FRYERS 500 инструкция обслуживания

Henny Penny Pressure Fryers Model 500 Model 600 Computron 2000 Controls OPERA T OR’S MANUAL REGISTER W ARRANTY ONLINE A T WWW .HENNYPENNY .COM[...]

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Model 500/600 FM07-219- B Revised 12-26-07 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, whi[...]

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Model 500/600 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by consulting the local gas supplier . Do not obst[...]

Model 500/600 T echnical Data for CE Marked Pr oducts Nominal Heat Input: Natural (I 2H ) = 21.1 KW (72,000 Btu/h) (Net) Natural (I 2E ) = 21.1 KW (72,000 Btu/h) Natural (I 2E+ ) = 21.1 KW (72,000 Btu/h) Natural (I 2L ) = 21.1 KW (72,000 Btu/h) Liquid Propane (I 3P ) = 21.1 KW (72,000 Btu/h) Nominal Heat Input: Natural (I 2H ) = 23.4 KW (80,000 Btu[...]

Model 500/600 T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION ....................................................................................................... 1 -1 1-1. Pressure Fryer ..................................................................................................... 1- 1 1-2. Proper Care ...........................[...]

Model 500/600 T ABLE OF CONTENTS (Continued) Section Page Section 4. PROGRAMMING ....................................................................................................... 4 -1 4-1. I n t roduction ......................................................................................................... 4- 1 4-2. T ime and Set-Point Pro[...]

Model 500/600 1-3. ASSIST ANCE SECTION 1. INTRODUCTION 1-1. PRESSURE FR YER The Henny Penny Pressure Fryer is a basic unit of food processing equipment. It has found wide application in institutional and commercial food service operations. P-H-T A combination of pressure, heat, and time is automatically controlled to produce the optimum in a tasty [...]

Model 500/600 The Henny Penny Pressure Fryer has may safety features incorporated. However , the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particula[...]

Model 500/600 2-1. INTRODUCTION This section provides the installation instructions for the electric and gas models of Henny Penny Pressure Fryers. Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could re[...]

Model 500/600 2-2. UNP ACKING INSTRUCTIONS (Continued) 5. Remove the four leg bolts from the wooden shipping base. Remove and discard the wooden base. 6. Thread the shipping bolts back into the legs to provide leveling adjustment feet. If ordered, install casters into the legs, with the locking casters in front. 7 . Place fryer in an upright positi[...]

Model 500/600 The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which will provide easy loading and unloading without interfering with the final assem- bly of food orders. Operators have found that frying from raw to finish, and holding the product in a warmer provides fast continuous servic[...]

Model 500/600 2-5. VENTILA TION OF FR YER The fryer must be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the flue gases and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer . W e[...]

Model 500/600 2-6. GAS SUPPL Y The gas fryer is factory available for either natural or propane gas. Check the data plate on the right side panel of the cabinet to deter- mine the proper gas supply requirements. The minimum supply for natural gas is 7 inches water column (1.7 kPa), and 10 inches water column (2.49 kPa) for propane. Maximum gas supp[...]

Model 500/600 2-7. GAS PIPING Please refer below for the recommended hookup of the fryer to main gas line supply . T o avoid possible serious personal injur y: • Installation must conform with American National S tandard Z223.1-Latest Edition National Fuel Gas Code and the local municipal building codes. In Canada, installation must be in accorda[...]

Model 500/600 2-7. GAS PIPING (Henny Penny Part No. 19921), which complies with (Continued) ANSI standard Z21.41, or CAN 1-6.9. Also adequate means must be provided to limit the movement of the fryer without depending on the connector and quick- disconnect device or its associated piping to limit the fryer movement. 3. See the illustration on follo[...]

Model 500/600 2-7. GAS PIPING (Continued) 2-8 1207[...]

Model 500/600 2.8 GAS LEAK TEST Prior to turning the gas supply on, be sure the gas valve knob on the gas control valve is in the OFF position. After the piping and fittings have been installed, check for gas leaks. A simple checking method is to turn on the gas and brush all connections with a soap solution. If bubbles occur , it indicates escapin[...]

Model 500/600 7. T urn main power switch to ON position. 8. W ait about 45 seconds for the burner to light. 9 . Listen for the gas burner ignition. • It will be an audible sound due to the gas igniting at the gas jets within the burner . 1 0. The burner lights and operates until the shortening temperature reaches a preset temperature, and lights.[...]

Model 500/600 2-13. ELECTRICAL REQUIREMENTS (ELECTRIC FR YER) The electric fryer is available from the factory wired for 208, 220/240, or 440/480 volts, single or three phase, 60 Hertz service. The proper power service cable must be ordered as an accessory or provided at installation. Check the data plate on the inside of the fryer door to determin[...]

Model 500/600 2-14. ELECTRICAL REQUIREMENTS (GAS FR YER) The gas fryer requires 120-volt, single-phase, 60-Hertz, 10-amp, 3-wire grounded (earthed) service, or 230-volt, single-phase, 50-Hz, 5 amp, 1 phase service. The 120-volt gas fryer is factory equipped with a grounded (earthed) cord and plug for your protection against shock, and should be plu[...]

Model 500/600 1207 2-13 S tep 4 2-15. CHECKING THE FIL TER PUMP Use the following testing procedure on new or cold fryers. 1. Open the front door of the fryer . 2. Loosen the filter union connection. 3. T urn the main power switch to the PUMP position. Open the filter valve. Y ou will hear the electric motor running. Only run the pump for a few sec[...]

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Model 500/600 3-1. OPERA TING CONTROLS Refer to Figure 1. Fig. Item Description Function No. No. 1 1 Digital Display Shows all the functions of the Cook Cycle, program modes, diagnostic modes, and alarms 1 2 Used to start and stop Cook Cycles 1 3 Lights when the shortening temperature is 5 ° F (3 ° C) below to 15 ° F (9 ° C) above the cooking t[...]

Model 500/600 3-1. OPERA TING CONTROLS (Continued) Figure 1 Control Panel 3-2 1207[...]

Model 500/600 The images at the end of this section, identify all the operator controls and the major components of the pressure fryer . 1207 3-3 Fig. Item Description Function No. No. 2 1 Lid Latch A spring loaded latch that provides a positive latch to hold the lid closed; this latch, along with the spindle assembly and lid gasket, provides a pre[...]

Model 500/600 3-4 1207 2 7 Deadweight This deadweight style, pressure relief valve maintains a constant Assembly level of steam pressure within the frypot; excess steam is vented through the exhaust stack Failure to clean the deadweight assembly daily could result in the fryer building too much pressure. Severe injuries and burns could result. 2 8 [...]

Model 500/600 1207 3-5 3-2. OPERA TING COMPONENTS (Continued) Fig. Item Description Function No. No. 3 16 Filter Drain Pan The removable pan that houses the filter and catches the shortening when it is drained from the frypot; it is also used to remove and discard old shortening When moving filter drain pan containing hot shortening, use extreme ca[...]

Model 500/600 3-6 1207 3-2. OPERA TING COMPONENTS (Continued) Fig. Item Description Function No. No. 4 2 2 Circuit Breakers A protective device whic h breaks the circuit when the current (Electric Models Only) exceeds the rated value 5 23 Contactors Relays that route power to the heating elements; one relay is in (Electric Models Only) series with [...]

Model 500/600 6 7 8 4 3 2 1 ELECTRIC MODEL Figure 2. Operating Controls 1207 3-7 5 3-2. OPERA TING COMPONENTS (Continued)[...]

Model 500/600 10 9 21 20 19 18 17 16 15 14 13 12 GAS MODEL 3-8 1207 11 Figure 3. Operating Controls 3-2. OPERA TING COMPONENTS (Continued)[...]

Model 500/600 22 5 8 19 23 24 25 26 Figure 8. Operating Controls Figure 9. Operating Controls 1207 3 - 9 Figure 4. Operating Controls Figure 5. Operating Controls Figure 6. Operating Controls Figure 7. Operating Controls 3-2. OPERA TING COMPONENTS (Continued)[...]

Model 500/600 3-3. FILLING OR ADDING SHOR TENING The shortening level must always be at the frypot level indicator on the r ear of the frypot (see photo on next page). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer . When using solid shortening, it is r ecommended to melt the shortening on an outside heati[...]

Model 500/600 FOLLOW THE INSTRUCTIONS BELOW T O A VOID SHOR TENING OVERFLOWING THE FR YPOT , WHICH COULD RESUL T IN SERIOUS BURNS, PERSONAL INJURY , FIRE, AND/OR PROPERTY DAMAGE. 1. Frying breaded food products requires frequent filtering to keep the shortening clean. The shortening should be filtered after every 3 to 6 Cook cycles. For the best qu[...]

Model 500/600 These are just basic procedures. Refer to W endy’ s operating procedures for more detailed instructions. 1. Be sure the drain valve is in the closed position. 2. Remove fry basket from frypot and leave lid up. 3 . Fill the frypot with shortening. When using new shortening, it is r ecommended to melt the shortening on an outside sour[...]

Model 500/600 3-5. BASIC OPERA TIONS AND PROCEDURES (Continued) IF THE SHOR TENING TEMPERA TURE EXCEEDS 420°F (216°C), IMMEDIA TEL Y SHUT OFF THE POWER A T THE MAIN CIRCUIT BREAKER AND HA VE THE FR YER REP AIRED. IF SHORTENING TEMPERA TURE EXCEEDS ITS FLASHPOINT , FIRE WILL OCCUR, RESUL TING IN SEVERE BURNS AND/OR PROPER TY DAMAGE. 6. Once the sh[...]

Model 500/600 3-14 1207 3-5. BASIC OPERA TIONS AND PROCEDURES (Continued) 10 . Press to start a Cook Cycle. The display counts down the cooking time. T o check the shortening temperature press or to stop a Cook Cycle, press and hold . 1 1. W ithin a few minutes, the pressure gauge increases to the OPERA TING ZONE. If it does not recheck the procedu[...]

Model 500/600 1207 3-15 3-6. REGULAR MAINTENANCE SCHEDULE Procedure Frequency Filtering of shortening Every 3 to 6 frying cycles Filter pump problem prevention As required Changing of shortening As required Changing the filter envelope As required Cleaning the frypot Before changing the shortening Cleaning the deadweight valve Daily Night closing p[...]

Model 500/600 3-8. FIL TERING OF SHOR TENING Frying breaded food requires frequent filtering. W atch the shortening for foaming during frying cycles. Discard the shortening as soon as it shows signs of foaming. Clean the frypot as follows each time the shortening is changed or filtered: 1. T urn main power switch to the OFF position. Remove and cle[...]

Model 500/600 3-8. FIL TERING OF SHOR TENING (Continued) 5. When all of the shortening has drained, scrape or brush the sides and the bottom of the frypot. 6. Rinse the frypot as follows: a. Close the drain valve. b. Open the filter valve. c. Lower lid and hold closed. d. Move the main power switch to the PUMP position. Carefully open the lid to se[...]

Model 500/600 3-8. FIL TERING OF SHOR TENING (Continued) b. While holding the wooden handle, make sure the hose nozzle is pointed down into the bottom of the frypot. Pull the lid down over the nozzle, close the filter valve, and move the main power switch to the PUMP position. Hold nozzle carefully to avoid excessive splashing. Use care to prevent [...]

Model 500/600 3-8. FIL TERING OF SHOR TENING (Continued) 9. When the pump is pumping air only , the shortening in the frypot will appear to be boiling. Close the filter valve first and then move the main power switch from PUMP to OFF . This will keep the filter pump and lines from filling up with shortening. When bubbling occurs, immediately close [...]

Model 500/600 3-20 1207 The following steps will help prevent filter pump problems: 1 . Make certain the charcoal filter is installed with the smooth side down and the arms on the frame are clamped down over the protrusions on the outside of the frame. 2 . The filter valve is to be closed at all times during frying. 3 . Pump all the shortening from[...]

Model 500/600 3-1 0 . CHANGING THE FIL TER ENVELOPE (Continued) 6. Unthread the suction standpipe from the screen assembly . 7. Remove the sealer bar and discard the filter envelope. 8. Clean the top and bottom filter screen with soap and water . Rinse thoroughly with hot water . Be sure that the filter screens, sealer bar , and the suction standpi[...]

Model 500/600 3-1 0 . CHANGING THE FIL TER ENVELOPE (Continued) 10 . Fold the corners in and then double fold the open end. 1 1. Clamp the envelope in place with the sealer bar . 12 . Screw on the suction standpipe assembly . 13 . Place complete filter screen assembly back into filter drain pan and slide pan back into place beneath the fryer . 14 .[...]

Model 500/600 3-1 1 . CLEANING THE FR YPOT After the initial installation of the fryer , as well as before every change of shortening, the frypot should be thoroughly cleaned as follows: 1. T urn the main power switch to OFF , and unplug unit from the wall receptacle. Moving either the frypot, or filter pan, while containing hot shortening is not r[...]

Model 500/600 3-1 1 . CLEANING THE FR YPOT (Continued) 3-24 1207 Do not use steel wool, other abrasive cleaners, or clean- ers/sanitizers containing chlorine, br omine, iodine, or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit. Do not use a water jet (pr essur e sprayer) to clean unit or co[...]

Model 500/600 3-1 2 . CLEANING THE DEADWEIGHT ASSEMBL Y At the end of each day , the deadweight assembly valve must be cleaned as follows: DO NOT A TTEMPT TO REMOVE DEADWEIGHT CAP WHILE FR YER IS OPERA TING . SEVERE BURNS OR OTHER INJURIES WILL RESUL T . 1. T urn the main power switch to the OFF position. Be sure all pressure has been released and [...]

Model 500/600 1. Connect the female quick disconnect, that is attached to the hose in the rear of the fryer , to the correct male quick disconnect at the wall. Once attached, the hose can remain connected unless the fryer is moved. Figure 1. In or der for the system to work pr operly , attach the hose to the shortening r eturn line only . 2. Open t[...]

Model 500/600 Reversing the lid gasket helps to prevent early failure of lid gasket and the loss of pressure during a cook cycle. 1. Back the 4 lid liner screws (2 on each side) out about 1/2 inch (12.7 mm). 2. Using a thin blade screwdriver pry out the gasket at the corners, and then pull gasket from lid. Check the gasket for any tears or nicks. I[...]

Model 500/600 3-1 5 . LID LUBRICA TION T o extend the life of lid components, lubricate the ball seat and spindle, following the steps below . 1. Close and latch the lid, and turn the spindle counterclockwise until it stops. 2. Press down on the front of the cross bar , pull out the release pin, lift the latch, and raise the cross bar . 3. Using sp[...]

Model 500/600 3- 16 . LIMIT STOP ADJUSTMENT T o extend the life of the lid gasket and help prevent steam leakage, check the limit stop adjustment quarterly , following the steps below . 1 . Close and latch lid, and turn spindle counterclockwise until it stops. 2. Using a 3/16” Allen wrench, loosen the 2 set screws on the outer collar of the limit[...]

Model 500/600 3-1 6 . LIMIT STOP ADJUSTMENT (Continued) 7 . T urn the inner collar counterclockwise until it stops against the bottom hub of the spindle. 8 . T ighten Allen screws. If the lid cover fails to seal properly , steam escapes from around the gasket during frying. Readjust the limit stop, this time turning the spindle 1 full turn after th[...]

Model 500/600 T o extend the life of the temperature probe, high limit, and elements, every 90 days check the tightness of the element spreader bar screws, following the steps below: Drain shortening and allow fryer to cool before proceed- ing with the following steps. Surfaces of the fryer will be hot and burns could result. 1. Check that all spre[...]

Model 500/600 SECTION 4. PROGRAMMING The controls are preset from the factory , but desired functions can be programmed in the field. This section includes programming product times and set-points, and Special Programming, which are the more detailed settings. If “LOCK” shows in the display when trying to change the set-points or times, the con[...]

Model 500/600 The Special Program Mode is used to set more detailed parameters listed below . • Degrees Fahrenheit or Celsius • System Initialization • Program Lock or Unlock • Fryer T ype • CPU T emperature • Inputs Status (high limit, drain switch, fan switch, module) • Outputs Status (fan, module, heat, pressure) 1. Press and hold [...]

Model 500/600 4-3. SPECIAL PROGRAM MODE (Continued) 5. “FR YR” shows in the left display and the type of fryer shows in the right display . Press to change to the type. “ELEC” means an electric model; “GAS” means a gas model; “GAS” “SSI” means gas model with solid state ignition (do not have to light pilot light) Press to procee[...]

Model 500/600 Power switch ON but fryer completely inoperative Pressure not exhausting at end of cook cycle Operating pressure too high 5-1. TROUBLESHOOTING GUIDE Problem Cause Correction • Open Circuit • Solenoid or Exhaust line clogged • Deadweight clogged • Fryer plugged in • Check breaker or fuse at wall • Turn OFF and allow fryer t[...]

Model 500/600 5-2. ERROR CODES This section provides error codes and their information in the form of an easy-to-read table. If a problem occurs during the first operation of a new fryer , recheck the Installation Section . 5-3. ERROR CODE T ABLE In the event of a control system failure, the digital display shows an error message coded as follows: [...]

Model 500/600 DISPLA Y CAUSE P ANEL BOARD CORRECTION “E-15” Drain switch Close drain, using the drain valve handle; if display still “DRAN IS failure shows “E-15”, have the drain microswitch checked OPEN” “E-20C” Ignition module(s) T urn switch to OFF , then back to COOK to try the ignition (SSI gas fryers failure process again, and[...]

Model 500/600 GLOSSARY HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch that senses the amount of airflow coming from the blower; if the airflow falls below a certain level, the switch cuts power to the gas control valve that shuts[...]

Model 500/600 data plate a label or plate located on the right side panel of the fryer that indicates the fryer type, serial number , warranty date, and other information deadweight a metal cylinder that works with the orifice to regulate the amount of steam entering the deadweight assembly deadweight valve assembly an assembly that controls pressu[...]

Model 500/600 flashpoint the temperature at which shortening ignites frypot the interior portion of the fryer that holds the shortening and the product while cooking frypot collar the top flat surface area around the fryer lid gas control valve an automatic dual controller that controls gas to both pilot lights and gas (gas fryers only) pressure to[...]

Model 500/600 pilot orifice a controlled opening for the pilot light located on the burner assembly (gas fryers only) pilot light a small flame that remains burning even when the fryer is not in use; the flame (gas fryers only) ignites the gas when the fryer is turned on power/pump switch a three-way switch located on the front control panel of the[...]

*FM07-219- B * Henny Penny Corp., Eaton, Ohio 45320, Revised 12-26-07 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .hennypenny .com[...]