Lincoln Electric SVM169-A инструкция обслуживания

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Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Lincoln Electric SVM169-A. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Lincoln Electric SVM169-A или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Lincoln Electric SVM169-A можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Lincoln Electric SVM169-A, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Lincoln Electric SVM169-A должна находится:
- информация относительно технических данных устройства Lincoln Electric SVM169-A
- название производителя и год производства оборудования Lincoln Electric SVM169-A
- правила обслуживания, настройки и ухода за оборудованием Lincoln Electric SVM169-A
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Lincoln Electric SVM169-A это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Lincoln Electric SVM169-A и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Lincoln Electric, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Lincoln Electric SVM169-A, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Lincoln Electric SVM169-A, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Lincoln Electric SVM169-A. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    PRECISION TIG 185 SVM169-A July , 2006 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation . . . and thoughtful operation on your part. DO NOT INST ALL, OPERA TE OR REP AIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND T[...]

  • Страница 2

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC i SAFETY i PRECISION TIG 185 FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open,[...]

  • Страница 3

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ii SAFETY ii PRECISION TIG 185 ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I[...]

  • Страница 4

    PRECISION TIG 185 SAFETY iii iii Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes[...]

  • Страница 5

    PRECISION TIG 185 SAFETY iv iv Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- ant[...]

  • Страница 6

    PRECISION TIG 185 v v MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iv Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Operation . . . . . . . . . . . . [...]

  • Страница 7

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section A-1 Section A-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ..............................................................................................................Secti on A T echnical Specifications ..................[...]

  • Страница 8

    PRECISION TIG 185 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-2 INST ALLA TION A-2 TECHNICAL SPECIFICA TIONS - PRECISION TIG 185 (K2345-1AND K2347-1,-2) V olts at Rated Amperes 15.2 V AC/DC 14.1 V AC/DC 13.8 V AC/DC 27.4[...]

  • Страница 9

    PRECISION TIG 185 INST ALLA TION A-3 A-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TECHNICAL SPECIFICA TIONS - CANADIAN (K2345-2), INTERNA TIONAL K2346-1) MODEL HEIGHT WIDTH DEPTH WEIGHT PHYSICAL DIMENSIONS (2) W eld V o[...]

  • Страница 10

    PRECISION TIG 185 INST ALLA TION A-4 A-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY PRECAUTIONS SELECT SUIT ABLE LOCA TION Place the welder where clean cooling air can freely cir- culate in and out through the rear[...]

  • Страница 11

    PRECISION TIG 185 INST ALLA TION A-5 A-5 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC The high frequency generator , being similar to a radio transmitter , may cause radio, TV and electronic equip- ment interference problem[...]

  • Страница 12

    PRECISION TIG 185 INST ALLA TION A-6 A-6 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT RECONNECT PROCEDURE On multiple input voltage welders, be sure the machine is connected per the following instructions for the volt[...]

  • Страница 13

    PRECISION TIG 185 INST ALLA TION A-7 A-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC AP T A-17 T wist-Mate TIG welding torch with cable and connector is supplied with the Ready-Pak Models and available for other models (Se[...]

  • Страница 14

    PRECISION TIG 185 NOTES A-8 A-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 15

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section B-1 Section B-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ................................................................................................................Sectio n B Safety Precautions ..............................[...]

  • Страница 16

    PRECISION TIG 185 OPERA TION B-2 B-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet cloth- ing. • Insulate yourself from work a[...]

  • Страница 17

    PRECISION TIG 185 OPERA TION B-3 B-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRODUCT DESCRIPTION The Precision TIG 185 is a member of our field acclaimed Precision TIG family of industrial arc weld - ing power sources.[...]

  • Страница 18

    PRECISION TIG 185 OPERA TION B-4 B-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONTROL FUNCTIONALITY 1. POWER SWITCH – Input line switch turns input power ON or OFF , as indicated by the on or off sta- tus of the front[...]

  • Страница 19

    PRECISION TIG 185 OPERA TION B-5 B-5 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 8. PULSE TIG CONTROL – The Pulse TIG feature built into the Precision TIG 185 is simplified to be a single knob control which sets the Puls[...]

  • Страница 20

    PRECISION TIG 185 OPERA TION B-6 B-6 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC REMOTE CONTROL OPERA TION A Foot Amptrol ™is included with the PRECISION TIG 185 Ready-Pak models and availiable for other models (See Acce[...]

  • Страница 21

    PRECISION TIG 185 OPERA TION B-7 B-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC WELDING IN STICK MODE 1. Put the electrode holder and cable quick connect plug into the electrode output receptacle. T urn clock- wise until [...]

  • Страница 22

    PRECISION TIG 185 NOTES B-8 B-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 23

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section C-1 Section C-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories ............................................................................................................Section C Options / Accessories .............................[...]

  • Страница 24

    PRECISION TIG 185 ACCESSORIES C-2 C-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F ACTOR Y INST ALLED OPTIONS The Precision TIG 185 will be available in two Factory- Configured Welding Packages: 1. Precision TIG 185 Ready[...]

  • Страница 25

    PRECISION TIG 185 ACCESSORIES C-3 C-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIELD INST ALLED OPTIONS The following Options/Accessories are available for the Precision TIG 185: • K2348-1 Under-Storage Car t Includes[...]

  • Страница 26

    PRECISION TIG 185 NOTES C-4 C-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 27

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section D-1 Section D-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ...........................................................................................................Section D Safety Precautions .................................[...]

  • Страница 28

    PRECISION TIG 185 MAINTENANCE D-2 D-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should per- form this maintenance. • T urn the input power OFF at[...]

  • Страница 29

    PRECISION TIG 185 MAINTENANCE D-3 D-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE D.2 — LOCA TION OF MAINTENANCE COMPONENTS. 1 9 5 8 8 3 6 2 4 7 1. Case Front Assembly 2. Case Back Assembly 3. Arc Starter & By[...]

  • Страница 30

    X NOTES D-4 D-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 31

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC X Section E-1 Section E-1 Theory of Operation ...............................................................................................Section E General Description ...............................................................................................[...]

  • Страница 32

    PRECISION TIG 185 THEOR Y OF OPERA TION E-2 E-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT POWER CIRCUIT The desired single-phase input power is connected to the TIG 185 through an input power switch located in the [...]

  • Страница 33

    PRECISION TIG 185 THEOR Y OF OPERA TION E-3 E-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OUTPUT RECTIFICA TION AND FEEDBACK CONTROL The AC output from the main transformer secondary is rectified and controlled through t[...]

  • Страница 34

    PRECISION TIG 185 THEOR Y OF OPERA TION E-4 E-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC HIGH VOL T AGE / HIGH FREQUENCY CIRCUIT The control board passes the 1 15V AC voltage to the primary of the high voltage transform[...]

  • Страница 35

    PRECISION TIG 185 THEOR Y OF OPERA TION E-5 E-5 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC DC WELDING OUTPUT When the polarity switch is placed in either DC position, the AC voltage from the main transformer secondary is [...]

  • Страница 36

    PRECISION TIG 185 THEOR Y OF OPERA TION E-6 E-6 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC AC WELDING OUTPUT Rotating the polarity switch to the AC position changes the welding power circuit. One lead (X1) of the main tra[...]

  • Страница 37

    PRECISION TIG 185 THEOR Y OF OPERA TION E-7 E-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SCR OPERA TION A silicon controlled rectifier (SCR) is a three terminal device used to control rather large currents to a load. An[...]

  • Страница 38

    PRECISION TIG 185 THEOR Y OF OPERA TION E-8 E-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PROTECTIVE CIRCUITS Protective circuits are designed into the PRECISION TIG 185 to sense trouble and shut down the machine before [...]

  • Страница 39

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section F-1 Section F-1 T ABLE OF CONTENTS - TROUBLESHOOTING & REP AIR SECTION - Tr oubleshooting & Repair Section ........................................................................Section F How to Use T roubleshooting Guide .........[...]

  • Страница 40

    Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-2 F-2 CAUTION This T roubleshooting Guide is pr ovided to help you locate and repair possible machine malfunctions. Simply follo[...]

  • Страница 41

    PRECISION TIG 185 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-3 F-3 Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrica[...]

  • Страница 42

    Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-4 F-4 PRECISION TIG 185 CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/repairs safely , c[...]

  • Страница 43

    Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-5 F-5 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PRECISION TIG 185 CAUTION If for any reason you do[...]

  • Страница 44

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-6 F-6 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do[...]

  • Страница 45

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-7 F-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do[...]

  • Страница 46

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-8 F-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do[...]

  • Страница 47

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-9 F-9 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do[...]

  • Страница 48

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-10 F-10 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you [...]

  • Страница 49

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-11 F-11 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you [...]

  • Страница 50

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-12 F-12 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you [...]

  • Страница 51

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-13 F-13 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you [...]

  • Страница 52

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-14 F-14 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you [...]

  • Страница 53

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-15 F-15 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 54

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-16 F-16 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PROCEDURE 1. Remove input power to the TIG185 machine. 2. Using the 3/8” nutdriver remove the right side panel. 3. Loc[...]

  • Страница 55

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and pre- cautions detailed t[...]

  • Страница 56

    PRECISION TIG 185 F-18 F-18 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR T1 TRANSFORMER TEST (continued) TEST PROCEDURE 1. Remove main supply power to the machine. 2. Using the 3/8” nutdriver[...]

  • Страница 57

    PRECISION TIG 185 F-19 F-19 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR T1 TRANSFORMER TEST (continued) 6. If all of the secondary voltages are correct the T1 transformer is func- tioning prop[...]

  • Страница 58

    PRECISION TIG 185 NOTES F-20 F-20 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 59

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-21 F-21 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 60

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-22 F-22 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST PROCEDURE 1. Remove main supply power to the TIG 185 and remove the case wrap- around cover . 2. Locate and remove [...]

  • Страница 61

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-23 F-23 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 3. Using an analog ohmmeter test the resistance from anode to cathode of SCR1. Reverse the meter leads and check from ca[...]

  • Страница 62

    PRECISION TIG 185 NOTES F-24 F-24 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 63

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-25 F-25 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 64

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-26 F-26 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST PROCEDURE 1. Remove main supply power to the TIG 185 machine. 2. Locate and remove plug J2 from the control board. [...]

  • Страница 65

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-27 F-27 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 6. Connect SCR into the test circuit as shown (A) lead to anode (C) lead to cathode and (G) lead to the gate. 7. Close s[...]

  • Страница 66

    PRECISION TIG 185 NOTES F-28 F-28 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 67

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-29 F-29 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NORMAL OPEN CIRCUIT VOL T AGE W A VEFORM AC TIG MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test equipment. [...]

  • Страница 68

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-30 F-30 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NORMAL OPEN CIRCUIT VOL T AGE W A VEFORM DC TIG MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test equipment. [...]

  • Страница 69

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-31 F-31 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NORMAL OPEN CIRCUIT VOL T AGE W A VEFORM AC STICK MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test equipment[...]

  • Страница 70

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-32 F-32 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NORMAL OPEN CIRCUIT VOL T AGE W A VEFORM DC STICK MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test equipment[...]

  • Страница 71

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-33 F-33 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TYPICAL OUTPUT VOL T AGE W A VEFORM - MACHINE LOADED AC TIG MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test[...]

  • Страница 72

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-34 F-34 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TYPICAL OUTPUT VOL T AGE W A VEFORM - MACHINE LOADED DC TIG MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage test[...]

  • Страница 73

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-35 F-35 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TYPICAL OUTPUT VOL T AGE W A VEFORM - MACHINE LOADED AC STICK MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage te[...]

  • Страница 74

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-36 F-36 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TYPICAL OUTPUT VOL T AGE W A VEFORM - MACHINE LOADED DC STICK MODE CAUTION HIGH VOL T AGE / HIGH FREQUENCY can damage te[...]

  • Страница 75

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-37 F-37 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ABNORMAL OPEN CIRCUIT VOL T AGE - DC TIG MODE ONE OUTPUT SCR NOT FUNCTIONING CAUTION HIGH VOL T AGE / HIGH FREQUENCY can[...]

  • Страница 76

    PRECISION TIG 185 NOTES F-38 F-38 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 77

    PRECISION TIG 185 F-39 F-39 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed [...]

  • Страница 78

    PRECISION TIG 185 F-40 F-40 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING AND REP AIR SCR BRIDGE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) PROCEDURE 1. Remove input power to the TIG 185 machine[...]

  • Страница 79

    PRECISION TIG 185 F-41 F-41 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING AND REP AIR SCR BRIDGE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) 9. Remove plug J2 from the control board. (See Figure [...]

  • Страница 80

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-42 F-42 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SCR BRIDGE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) FIGURE F .9 PLUG J2 ON CONTROL BOARD PLUG J2 REMOVED[...]

  • Страница 81

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-43 F-43 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SCR BRIDGE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) 16. With the 3/8” wrench remove the four mounting [...]

  • Страница 82

    PRECISION TIG 185 NOTES F-44 F-44 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 83

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-45 F-45 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 84

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-46 F-46 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POLARITY SWITCH REMOV AL AND REPLACEMENT PROCEDURE (Continued) REMOV AL PROCEDURE 1. Remove the input power to the TIG 1[...]

  • Страница 85

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-47 F-47 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POLARITY SWITCH REMOV AL AND REPLACEMENT PROCEDURE (Continued) REPLACEMENT PROCEDURE 1. Carefully position the new polar[...]

  • Страница 86

    PRECISION TIG 185 NOTES F-48 F-48 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 87

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-49 F-49 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 88

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-50 F-50 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC REMOV AL PROCEDURE 1. Remove input power to the TIG 185 machine. 2. Using the 3/8” nutdriver remove the case wrap-arou[...]

  • Страница 89

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-51 F-51 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC HIGH VOL T AGE TRANSFORMER REMOV AL AND REPLACEMENT PROCEDURE (Continued) REPLACEMENT PROCEDURE 1. Carefully position th[...]

  • Страница 90

    PRECISION TIG 185 NOTES F-52 F-52 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 91

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-53 F-53 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performe[...]

  • Страница 92

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-54 F-54 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAIN TRANSFORMER AND OUTPUT CHOKE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) REMOV AL PROCEDURE 1. Remove [...]

  • Страница 93

    PRECISION TIG 185 TROUBLESHOOTING & REP AIR F-55 F-55 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAIN TRANSFORMER AND OUTPUT CHOKE ASSEMBL Y REMOV AL AND REPLACEMENT PROCEDURE (Continued) REPLACEMENT PROCEDURE 1. Posi[...]

  • Страница 94

    PRECISION TIG 185 NOTES F-56 F-56 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 95

    PRECISION TIG 185 TROUBLESHOOTING AND REP AIR F-57 F-57 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC RETEST AFTER REP AIR Should a machine under test be rejected for any reason requiring the removal of any mechanical part t[...]

  • Страница 96

    PRECISION TIG 185 NOTES F-58 F-58 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC[...]

  • Страница 97

    Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRECISION TIG 185 Section G-1 Section G-1 T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams ...............................................................................................Section G Wiring Diagram (G4549) . . . . . . . . . . . . .[...]

  • Страница 98

    ELECTRICAL DIAGRAMS G-2 PRECISION TIG 185 WIRING DIAGRAM - ENTIRE MACHINE - (G4549) G4549 B SCR4 SCR2 SCR1 D C B A REAR GANG L1 ELECTRODE T3 NC NO MICRO-SWITCH T2 L2 L3 C3 SCR3 H1 H G 311A 312A OPEN CL OSED CL OSED G4 216 G3 2 1 8 G2 G1 217 220 AC E F PC BOARD CONTROL PC BOARD D1 S2 SV1 GAS VALVE S2 A BYPASS/ STABILIZER H1 X1 X2 R 222 W 221 WORK R2[...]

  • Страница 99

    Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRICAL DIAGRAMS G-3 PRECISION TIG 185 SCHEMA TIC - ENTIRE MACHINE - (G4588) EN-170 S O L ID E D G E ENGINEERING CONTROLLED MANUFACTURER: No RELEASED FROM X A.02 G4588 Precisi[...]

  • Страница 100

    ELECTRICAL DIAGRAMS G-4 PRECISION TIG 185 SCHEMA TIC - CONTROL PC BOARD - (G4550-1B4-1) G-4 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC [...]

  • Страница 101

    ELECTRICAL DIAGRAMS G-5 PRECISION TIG 185 SCHEMA TIC - CONTROL P .C. BOARD - (G4550-1B4-2) G-5 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master T[...]

  • Страница 102

    ELECTRICAL DIAGRAMS G-6 PRECISION TIG 185 SCHEMA TIC - CONTROL P .C. BOARD - (G4550-1B4-3) G-6 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master T[...]

  • Страница 103

    NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

  • Страница 104

    SVM ERROR REPORTING FORM We need to know if there are errors in our manuals. We also value any suggestions as to additional tests or procedures that would make this SVM a better tool for you. If you discover new or different “Problems or Symptoms” that are not covered in the three col- umn troubleshooting chart, please share this information wi[...]