APC 40 130KVA Bedienungsanleitung

www .mgeups.com 40 – 130KV A MGE Gala x y 50 0 0 Critical Power and Cooling Services Division Installation and User Manual[...]

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Installation and User Manual i 86-174010-00 B00 MGE Gala x y 5000 40 – 130KV A Uninterruptible Power Systems Installation and User Manual Schneider Electric 1660 Scenic Avenue, Costa Mesa, CA 92626, (714) 557-1636 Service Solutions T eam: 1-800-438-7373 (Hours: 24/7) Revision History: A00 ECN-005986 5/28/08 B00 ECN-006020 6/20/08 Copyright © 200[...]

MGE Galaxy 5000 Important Safety Instructions ii 86-174010-00 B00 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy 5000 that must be followed during operation and maintenance of the equipment. W ARNING Opening enclosures expose hazardous voltages. Always refer service to qualified pe[...]

Installation and User Manual iii 86-174010-00 B00 W ARNING HIGH LEAKAGE CURRENT . Ground connection essential before connecting supply . A TTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. W ARNUNG! Hoher Ableitstrom V or Inbetriebnahme Schutzleiterverbindung herstellen. Certification Standards [...]

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Contents Contents I 86-174010-00 B00 IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards – Three Phase UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

MGE Galaxy 5000 Contents II 86-174010-00 B00 3.6 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3.7 Load on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3.8 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Installation and User Manual Contents III 86-174010-00 B00 Figures 1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-2 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-3 Inside MGE Galaxy 5000 UPS Cabinet . . . . . . . . . . . . .[...]

MGE Galaxy 5000 Record All Serial Numbers IV 86-174010-00 B00 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! UPS SERIAL NUMBER: ___[...]

Safety Rules Safety of persons The UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own external power source (the battery). Consequently , the power outlets may be energized even if the UPS is disconnected from the AC-power source. Dangerous voltage levels are present within the UPS. It should be ope[...]

MGE Galaxy 5000 Symbol Usage VI 86-174010-00 B00 Symbol Usage Danger, these instructions are imperative. Information, advice, help Visual indication Action Audio signal LED OFF LED flashing LED ON Ground cables Other cables Vertical selection Other selection Enter / Confirm Event scroll in log Page scroll in log Fast forward Forward Details Circula[...]

Installation and User Manual Section Descriptions VII 86-174010-00 B00 Section Descriptions 1 Introduction Provides a general description of the MGE Galaxy 5000 system’s intended use, single line, major components, and mechanical specifications. 2 Setup and Installation Guides the user through performing connections required for initial installat[...]

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Introduction Thank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000 range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. Schneider Electric pays great attention to the environmental impact[...]

MGE Galaxy 5000 1 — 2 86-174010-00 B00 Figure 1-1: MGE Galaxy 5000 UPS Cabinet. Figure 1-2: Single Line Diagram Optional Bypass Input 480Y V AC Main Input 480 V AC Main Input Bypass Input Output Q3BP Q5N UPS Input Fuses Input Static Switch To Critical Load Q4S KA2 KA1 Q1 CB Battery Charger Battery Static Switch PFC Boost Rectifier Inverter Output[...]

Installation and User Manual 1 — 3 86-174010-00 B00 1.2 Inside the UPS Cabinet, Access to Connections Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet (1) Connectors for auxiliary interconnections of parallel UPS un its (INTN PCA), optional (2) User-machine interface display (3) Slot for relay communications card (4) Open slots for optional communi[...]

MGE Galaxy 5000 1 — 4 86-174010-00 B00 Figure 1-4: Power Connection T erminals Figure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs 1.3 UPS Cabinet Bottom View Layout Figure 1-6: MGE Galaxy 5000 Cabinet Bottom View Layout 4.04 (102.50) 1.26 (32.00) 17.32 (440.00) fix ed casters (2) 17.32 (440.00) 1.08 (27.50) 1.32 (33.50) 25.39 (6[...]

Installation and User Manual 1 — 5 86-174010-00 B00 1.4 User-Machine Interface Display Figure 1-7: User-Machine Interface Display (30) Graphical display (31) Load protected LED (32) Minor fault LED (33) Major fault LED (34) Help key (35) Function keys (36) Menu key (38) OFF button (37) ON button (42) Load supplied LED (40) UPS ON LED (41) Operati[...]

1.5 Display Screens Figure 1-8: Display Screens Personalization Frequency measurements MGE Galaxy 5000 Introduction 1 — 6 86-174010-00 B00[...]

Installation and User Manual 1.6 Relay Communication Card Figure 1-9: Relay Communication Card (50) Card cover screws (51) Card screw holes (52) Card cover (53) Cable entry holes (54) Outp ut terminal block (55) Input terminal block (56) Cable clamping screws Introduction 1 — 7 86-174010-00 B00[...]

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Setup and Installation 2.0 Scope Guides the user through performing connections required for initial installation. Included are the electrical specifi- cations and connection details. 2.1 Location T o ensure correct ventilation, leave nothing on top of the UPS. Leave three feet of free space in front of the UPS for door opening. The UPS cabinet res[...]

2.1.1 Layout of Cabinets Figure 2-2: Layout of Cabinets (typical) 2.2 Electrical Specifications T able 2-1: Electrical Specifications for the MGE Galaxy 5000 Output Power Rating (0.9 PF) 40KV A 50KV A 60KV A 80KV A 100KV A 130KV A UPS V oltage (input/output) 480/480 480/480 480/480 480/480 480/480 480/480 Input/Output Requirements & Frequency T[...]

Installation and User Manual CAUTION Only an authorized electrical professional should access electrical connections. A severe shock hazard exists. 2.3 Connection of Power Cables in a Single UPS Figure 2-3: Single UPS With Common Normal and Bypass AC Inputs Figure 2-4: Single UPS With Separate Normal and Bypass AC Inputs T o access the connections,[...]

2.4 Redundant Parallel Configuration (Maximum T wo UPS Units for Pn) These configurations do not have an external System Bypass Cabinet (SBC). Figure 2-5: Parallel UPS With Common Normal and Bypass AC Inputs Figure 2-6: Parallel UPS With Separate Normal and Bypass AC Inputs CAUTION If the two UPSs are placed side by side, connect as indicated above[...]

Installation and User Manual 2.5 Auxiliary Interconnections Between UPSs in Parallel Configurations Figure 2-7: Redundant Parallel Configuration (Maximum T wo UPS) Exchange-current interconnections (19): Link connectors XMS02 and XMS03 on the two UPS units. CAN // interconnections (21): Fit a blue plug on connector XMS06 on UPS1. Link connector XMS[...]

Figure 2-8: Parallel Configuration for Increased Capacity (Four UPSs) These configurations have an external System Bypass Cabinet (SBC). UPS 2 UPS 1 UPS 4 UPS 3 Blue plug Red plug n o m m o C UPS 1 SBC TB2 UPS 2 UPS 4 UPS 3 Blue plug Red plug Interconnections with the external system bypass cabinet (20): ◗ Interconnect terminals 7, 8, 9, and 10 o[...]

Installation and User Manual Fitting the Protection Cover for the Auxiliary Interconnection Cables The protection cover supplied with the parallel connected UPS units protects the user against direct contact with voltages other than SEL Vs and ensures the auxiliary interconnection cables are maintained in position. Figure 2-9: Fitting the Protectio[...]

2.7 Adding Communication Cards Figure 2-1 1: Adding Communication Cards MGE Galaxy 5000 Setup and Installation 2 — 8 86-174010-00 B00[...]

Installation and User Manual 2.8 Connection of the Relay Communications Card CAUTION Isolate and lock-out all power sources for this card before making connections. Never connect SEL V (safety extra low voltage) and non-SEL V circuits to the different outputs of the same card. 1 - Remove the cover (52) secured by the screws (50) . 2 - Run the commu[...]

2.8.1 Characteristics of the Contacts on the Relay Communications Card Figure 2-13: Characteristics of the Contacts on the Relay Communications Card Communications Card Connection Example If a SEL V (safety extra low voltage) source is used, it must always be possible to isolate the communications card from the upstream source to ensure the safety [...]

Installation and User Manual 2.9 Routing the Control/Communications Cables Single UPS Figure 2-14: Routing the Control/Communications Cables for Single UPS CAUTION T o ensure sufficient isolation of control and communication cables, they must be run separately from the power cables. Reinforce the insulation of these control and communication cables[...]

Parallel UPS Figure 2-15: Routing the Control/Communications Cables for Parallel UPS CAUTION T o ensure sufficient isolation of exchange-current, CAN and external bypass cabinet cables, they must be run separately from the power cables. Reinforce the insulation of these control and communication cables if any risk of contact with the power cables e[...]

Operation 3 — 1 86-174010-00 B00 Operation CAUTION All operations concerning system start-up and compliance with standards and regulations, including those related to the battery cabinet, must be carried out by trained and certified personnel before using the UPS. 3.0 Scope Provides startup, shutdown, and normal operation of the MGE Galaxy 5000 U[...]

3.2 Restarting a Single UPS Check that switches Q4S (9) and Q5N (1 1) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.1 "Return to the Normal Operation, Single UPS". Figure 3-2: Restarting a Single UPS 3.3 Shutting Down a Parallel Configuration Figure 3-3: Shutting Down a Parallel Configuratio[...]

Installation and User Manual 3.4 Restarting a Parallel Configuration Check that switches Q4S (9) and Q5N (1 1) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.2 or Section 4.4.3 "Return to the Normal Operation, Parallel UPS". Figure 3-4: Restarting a Parallel Configuration 1 - Check that the o[...]

3.5 Operation of Mimic-Panel LEDs The MGE Galaxy 5000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic features to ensure proper operation. Operators gain access to information in the MGE Galaxy 5000 system through the display and its integrated LED mimic panel. Figure 3-5: Operation of Mimic-Panel LEDs [...]

Installation and User Manual 3.6 Operating Modes Normal (Double Conversion) Mode This is the standard operating mode, set by default in the factory . T wo possible cases: Figure 3-6: Normal (Double Conversion) Operating Mode 3.7 Load on Battery Power The load continues to be protected by the UPS when the normal AC source is not available. Power is [...]

3.8 UPS Personalization Access to the Personalization Functions CAUTION Personalization must be carried out with switches Q1 (8) and Q5N (1 1) open (OFF) and switch Q4S (9) closed (ON). Figure 3-8: UPS Personalization Personalization Settings Operating Mode Frequency Automatic Bypass T ransfer to bypass AC source Enabled Disabled – disabled when [...]

Installation and User Manual Battery 3.9 Display Messages List Low battery warning threshold if battery monitor inactive 40% remaining backup time 20 - 60 - 80 % remaining backup time Low battery warning threshold if battery monitor active 4 minutes of battery backup time 1 to X minutes of battery backup time Interval between two battery tests 30 d[...]

3.10 Operation of the Relay Communication Card (Dry Contacts) All systems are equipped with this remote transmissions card (also known as SECI). A complete specification exists for the card used in MGE Galaxy 5000. This card is used for the transmission of information between the system and the environment. T wo inputs and six outputs are available[...]

Installation and User Manual 3.10.3 List of Operating Status Conditions That May be Assigned to an SECI Output Operating status conditions Description GENERAL ALARM PFC fault OR Inverter fault OR Bypass static switch fault OR Charger fault OR Thermal overload on AC bypass OR Normal AC input fuse blown OR ALIN board input fuse blown OR Q3BP and Q5N [...]

PFC F AUL T Neutral leg fault OR Neutral leg IGBT temperature outside tolerances OR V oltage difference between 2 DC half-buses outside tolerances OR T op DC half-bus voltage outside tolerances OR Bottom DC half-bus voltage outside tolerances PFC fault OR DC-bus voltage at end of CSR1 walk-in is lower than a threshold OR DC-bus voltage at end of DC[...]

Installation and User Manual Galaxy 5000 can be equipped with up to two SECI cards maximum. In this case, the second card must be identified differently . On the second card, microswitch 1 on SA1 must be set to ON. BA TTER Y TEMPERA TURE F AUL T Battery ambient temperature outside tolerances. VENTILA TION F AUL T Excessive temperature on one or mor[...]

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4 — 1 86-174010-00 B00 Maintenance Maintenance 4.0 Scope Identifies alarm conditions, UPS isolation operation, and maintenance and safety information on servicing batteries for the MGE Galaxy 5000. 4.1 Identification of Alarms Alarm conditions are identified by LEDs (31) , (32) , (33) and the buzzer . T able 4-1: Identification of Alarms Detailed[...]

4.3 UPS Isolation 4.3.1 UPS Isolation Single UPS T o isolate the UPS from the electrical power source and supply the load directly by the normal or bypass AC source, follow the instructions below . Figure 4-2: UPS Isolation A TTENTION Power is present on the power connection terminals. 1 - Press a button to exit sleep mode. 2 - Shut down the UPS by[...]

Installation and User Manual 4.3.2 UPS Isolation Parallel UPS Without External Bypass Cabinet Shutdown and isolation of the first UPS: Figure 4-3: Parallel UPS Configuration Without External Bypass Cabinet A TTENTION Power is present on the power connection terminals. Shutdown and isolation of the second UPS: 1 - Press a button to exit sleep mode. [...]

4.3.3 UPS Isolation Parallel UPS With External Bypass Cabinet Shutdown and isolation of one UPS: Figure 4-4: Parallel UPS Configuration With External Bypass Cabinet Shutdown and isolation of all the UPSs: Figure 4-5: Shutdown and Isolation of all the UPSs 1 - On each UPS, press a button to exit sleep mode. 2 - Shutdown each UPS by pressing their OF[...]

Installation and User Manual Maintenance 4 — 5 86-174010-00 B00 4.4 Return to the Normal Operation 4.4.1 Return to Normal Single UPS Figure 4-6: Return to the Normal Operation for Single UPS 1 - Check that bypass switch Q3BP (10) is ON and that all other switches are OFF . 2 - Set switch Q4S (9) to ON. 3 - Set output switch Q5N (1 1) to ON. 4 - W[...]

MGE Galaxy 5000 Maintenance 4 — 6 86-174010-00 B00 4.4.2 Return to Normal Parallel UPS Without External Bypass Cabinet Restart the UPS unit for which switch Q3BP (10) is ON and the other switches are OFF . CAUTION It is imperative to restart this UPS. Otherwise, load power is lost if the other UPS is shut down. Figure 4-7: Parallel UPS Configurat[...]

Installation and User Manual Maintenance 4 — 7 86-174010-00 B00 Restart the UPS for which all switches are set to OFF . 1 - Set the input switch Q4S (9) to ON. 2 - Set output switch Q5N (1 1) to ON. 3 - Check that all the UPS units present in the installation are included in the list on the display and confirm by pressing the function buttons (35[...]

4.4.3 Return to Normal Parallel UPS With External Bypass Cabinet Figure 4-8: Parallel UPS Configuration With External Bypass Cabinet 1 - Check that all switches on the UPSs are set to OFF . 2 - Apply bypass and input power to UPSs. 3 - Set switch Q4S (9) on each UPS to ON. 4 - Set output switch Q5N (1 1) on each UPS and CB1 1-CB16, as applicable, t[...]

Installation and User Manual 4.5 Servicing Batteries IMPORT ANT SAFETY INSTRUCTIONS FOR SER VICING BA TTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same model and manufacturer of[...]

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Appendices A1 Electrical Characteristics Selection of Protection Devices UPS with common normal and bypass AC inputs UPS unit with separate normal and bypass AC inputs NOTE: Interrupted T ransfer to Bypass Source: If the bypass source is beyond the conditions stated below , the UPS will make an interrupted transfer (not more than 100 msec. in durat[...]

When sizing the upstream circuit breakers, the parameters presented below must be taken into account: T ime/current curves for UPS input and output fuses: UPS short-circuit current with inverter coupled and By-pass AC source out of tolerances Line Current V alues Rated power of each UPS unit Continuous input current at V=480V Input current at V=480[...]

Installation and User Manual A — 3 86-174010-00 B00 Input/Output Characteristics Normal AC source/Bypass AC source Power supplied as a function of Permissible UPS overloads as a function of time input voltage UPS Uin 432 to 528 V Input voltage range permitted by the standard according to the curve below 310 to 528 V Fin 45 to 65 Hz Appendices 310[...]

MGE Galaxy 5000 A — 4 86-174010-00 B00 General characteristics of Galaxy 5000 UPSs INFORMA TION The operating temperature range is 32°F to 104°F (0°C to +40°C); for overload conditions is 32°F to 86°F (0°C to +30°C). Optimum operating range is within 68°F to 77°F (20°C to +25°C). Battery backup time is adversely affected by high and l[...]

Installation and User Manual A — 5 86-174010-00 B00 A2 Maximum Allowable Power for Parallel UPS Units INFORMA TION The maximum allowable power for 6 parallel UPSs is limited to 5 x Pn for 40-80kV A UPSs. For 100-130kV A UPSs, the maximum is up to 4 x Pn. With external system bypass cabinet: Without external system bypass cabinet: = 1 x Pn = 1 x P[...]

MGE -Galaxy 5000 A — 6 86-174010-00 B00 A3 UPS Cabinet Major Internal Components IGBT charger + neutral leg IGBT PFC IGBT inverter EXTN PCA DC capacitors Normal AC and battery SS PCA Output fuse Bypass AC and inverter SS PCA DALIN PCA Output capacitors ALIN PCA Input fuse Input capacitors Inductor and SS fans Output-filter PCA ETONUS PCA Input-fi[...]

Installation and User Manual A — 7 86-174010-00 B00 A4 A vailable Options NMC (Network Management Card) option This option is a communications card for supervision and protection of a three-phase device. Each UPS can be equipped with a maximum of four NMC communications cards. Optional communications card with additional power relay The UPS is al[...]

MGE Galaxy 5000 A — 8 86-174010-00 B00 A5 Environment Schneider Electric has implemented an environmental-protection policy . Products are developed according to an eco-design approach. Substances This product does not contain CFCs, HCFCs or asbestos. Packing T o improve waste treatment and facilitate recycling, separate the various packing compo[...]

Installation and User Manual W arranty , Registration, & Customer Support W — 1 86-174010-00 B00 MGE W arranty & Proprietary Rights Statement for Three Phase Products (Applicable within the United States, Canada and Mexico) MGE Standard Three Phase W arranty MGE UPS SYSTEMS, INC. (“MGE”) warrants three phase products it manufactures t[...]

MGE Galaxy 5000 W arranty , Registration, & Customer Support W — 2 86-174010-00 B00 W arranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from t[...]

Installation and User Manual W arranty , Registration, & Customer Support S — 1 86-174010-00 B00 Service Solutions T eam — Three Phase Products T echnical Support and Product Services T echnical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair , or servicing[...]

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Glossary T erm used Definition/Meaning @ At. / And/or . +/- Plus or Minus. ≤ Equal to or less than. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® T rade Mark. AC or ac Alternating current, also implies root-mean-square (rms). Ambient T emp. T emperature of surrounding air . Ambient noise Aco[...]

Glossary MGE Galaxy 5000 G — 2 86-174010-00 B00 IEEE Institute of Electrical and Electronic Engineers. Inverter An electrical circuit that generates an AC voltage source from a DC voltage source. IGBT Insulated gate bipolar transistors. I/O Input/Output. KV A KiloV olt-Ampere; is equal to 1000 V olt-Ampere. KW T rue power . Kilo-W att = 1000 Watt[...]

SCR Silicon controlled rectifier . Static T ransfer A solid state switching mechanism electronically controlled to pass AC power directly from the utility to an output load. T est connector DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support Service technician to access programmable and diagnostic features of the system. [...]

MGE Galaxy 5000 G — 4 86-174010-00 B00[...]

Reorder Form 1660 Scenic A venue Costa Mesa, CA 92626 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from the proprietary Web site. Please contact your APC by Schneider Electric Sales Representative for assistan[...]

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Contact Information Schneider Electric 1660 Scenic Avenue, Costa Mesa, California 92626 T el: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.com www .mgeups.com[...]