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Craftsman 944.602951 Bedienungsanleitung

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Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    OWNER'S MANUAL MODEL NO. 944.602951 Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment JCRAFTSMAN J 18.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2[...]

  • Seite 2

    SAFETY RULES ='t 4Rk Safe Operation Practices for Ride-On Mowers a IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and o[...]

  • Seite 3

    SAFETY RULES & Safe Operation Practices for Ride-On Mowers & Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry childr[...]

  • Seite 4

    PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 4.5 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED (MPH): FORWARD: 5.5 REVERSE: 2.4 TIRE PRESSURE: FRONT: 14 PSi REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BA&apos[...]

  • Seite 5

    UNASSEMBLED PARTS Steering Wheel Steering Boot (1) Large Flat Washer _ Premium Steering Adapter t Steedng Extension Shaft Steering Wheel Insert @@ (1) Lockwasher 318 (1) Locknut 5/16-1 8 (1) Hex Bolt 3/8-16 x 1 (1) Hex Bolt 5/16-18 x 1-1/4 Seat (1) Washer 17132 x 1-3/16 x 12 Gauge (1) Knob BaRery (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20 Keys[...]

  • Seite 6

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usa the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wren[...]

  • Seite 7

    ASSEMBLY Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. DISCARD TERMINAL PROTECTIVE CAPS KEPS TERMINAL !i NU_ HEX BOLT POSITIVE (BED) NEGATIVE (BLACK) CABLE CABLE RG. 2 SEAT PAN FIG. 3 NSTALL SEAT (See Fig. 4) d just seat before tightening adjustment knob. Remove adjustment knob and f[...]

  • Seite 8

    ASSEMBLY CHECK FOR PROPER POSITION OF ALL BELTS • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has staded, move throttle control to idle position. • Release parking brake. • Slowly move the motion contmlleverforward and slowly drive tractor off skid. • Apply brake to st[...]

  • Seite 9

    OPERATION l'hese symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,N_ON ENG,NEOFF O,'PRESSORE L,G._SO. OVE_MP 1" FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED N H A'I-rACHMENT REVERSE CLUTC[...]

  • Seite 10

    OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith you r tractor to familiarize you meffwith the locations of various controls and adjustments. Save this manual for future reference. AMMETER AIT'ACHMENT CLUTCH LEVER IGNITION LIGHT SWITCH SWITCH POSITION THROTTL[...]

  • Seite 11

    OPERATION The operetlon of any tractor can msuit In foreign objectsthrown Into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields whila operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO[...]

  • Seite 12

    OPERATION TO ADJUST GAUGE WHEELS (See Fig. 8) TO OPERATE ON HILLS Gauge wheels are propedy adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on [...]

  • Seite 13

    OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthreed and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. D[...]

  • Seite 14

    OPERATION • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for f[...]

  • Seite 15

    CUSTOMER RESPONSIBILITIES FILL IN DATES REGULAR SERVICE ._f_"_.e_f'SERVICE DATES C_e_ B-I_::; reO_atre iOn _ Check Operator Presence and Interlock Systems R Check for Loose Fasteners ik_s 9k_ Sharpen/Replace Mower Blades _3 ! C Lubrication Chart Check Battery Level =_ O Clean Battery and Terminals 1IV Check Transexle Cooling Check V-Belts[...]

  • Seite 16

    CUSTOMER RESPONSIBILITIES MANDREL ASSEMBLY TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =1O ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maint[...]

  • Seite 17

    CUSTOMER RESPONSIBILITIES TO CLEAN BATTERY AND TERMINALS Corresion and dirt onthe batteryand terminalscan cause the battery to "leak" power. • Disconnect BLACK batterycable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry, • Clean terminals and battery cable ends with wire br[...]

  • Seite 18

    CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, end other external surfaces of the engine ere kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling [...]

  • Seite 19

    SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set perking brake. Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts[...]

  • Seite 20

    SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) • Raise mower to its highest posrtion. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment [...]

  • Seite 21

    SERVICE AND ADJUSTMENTS Depressclutch/brake pedal and engage parking brake. Measure distance between brake operating arm and nut =A" on brake rod. If distance is otherthan 1-9116",loosen jam nut and turn nut =A" until distance becomes 1-9/16". Retighten jam nut against nut =A". Road test tractor for proper stopping distance[...]

  • Seite 22

    SERVICE AND ADJUSTMENTS FRONT WHEEL CAMBER PosrnvE TERMINAL NEGATIVE TERMINAL The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your neerest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely. • Remove axle cover, retai[...]

  • Seite 23

    SERVICE AND ADJUSTMENTS ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the custom- _=rs expense, may be performed by any non-read engine -epair establishment or indMdual. Warranty repairs must be oerforrned by an authorized engine manufacturer's service 3utlet. i"O ADJUST TH[...]

  • Seite 24

    STORAGE ENGINE Immediately prepare your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. I_11_ AUTION: Neverstorethetreotorwith I gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from [...]

  • Seite 25

    TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not ;tart toss of power Excessive vibration CAUSE 1. Out of fual. 2. Engine not 'CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Ca[...]

  • Seite 26

    TROUBLESHOOTING POINTS PROBLEM Engine conUnues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" CAUSE 1. Faulty opemfor-sa[...]

  • Seite 27

    SCHEMATIC TRACTOR - - MODEL NUMBER 944.602951 l BATTERY { AMMETER (OPTIONAL) IGNITION SWITCH z IGNITION SWITCH POSITION CIRCUIT =MAKE" OFF M+G+A1 NONE RUN/UGH] B+A1 A2+L RUN B+A1 NONE START 3 + S + A1 NONE RE. FUSE wHrrE CLUTCH / BRAKE I r (PEDAL UP) i BLUE I i I GREEN 1 SEAT SWITCH (NOT OCCUPIED) I--- BLUE I 8_ 86 RED BLUE _7 I0 al r° B:J RE[...]

  • Seite 28

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ELECTRICAL 24_ i J 42 41 22 26 27 I 25 27 I I I I I I 29 28 I I I I .% ) / / / / ! i // / / 28[...]

  • Seite 29

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176137 21 175688 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 160784 30 175566 33 14O4O3 40 179722 41 71110408 42 131563 43 178861 45 122822X 52 141940 81 109748X 89 18O449 Battery 12 Volt 28 Amp Bolt Hex Hd 1/4-[...]

  • Seite 30

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 CHASSIS AND ENCLOSURES 28 _ ..----- 159 39 166 2O8 31 6O 74 • 3 37 2O8 3O[...]

  • Seite 31

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 2 176554 3 17060612 5 155272 9 168337X011 10 STD533710 11 174996 13 172105X010 14 17490608 17 174330X612 18 126938X 25 19131312 26 STD541437 28 177403 29 174332X599 30 175692X612 31 139976 37 17490508 38 175710 39 174714 58 150127 60 STD533[...]

  • Seite 32

    REPAIR PARTS O_iv_ TRACTOR "" MODEL NUMsER S'M.SO2es_[...]

  • Seite 33

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 Transaxle (See Breakdown) 70 134683 Hydro Gear Model 314-0510 71 169183 8 165866 Rod Shift 73 169182 10 STD561210 Pin Cotter 1/8 x I CAD 74 137057 14 10040400 Washer Lock Hvy. Helical 114 75 121749X 15 74490544 Bolt, Hex FLGHD 5/16-18 Gr. 5 76 STD[...]

  • Seite 34

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 STEERING ASSEMBLY C; t • L _'-_-- 42 L I J J 88 I 29 46 2_ J 34[...]

  • Seite 35

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 2 175131 3 16984O 4 169839 5 62661-1 6 121748X 7 19272016 8 12OO0029 9 3366R 10 175121 11 STD551137 13 136518 15 145212 17 177876 26 126847X 28 19131416 29 17060612 30 76020412 32 130465 36 155099 37 152927 38 159946X428 39 19132411 40 STD54[...]

  • Seite 36

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 SEAT ASSEMBLY 12 KEY NO. 1 2 3 4 5 6 7 6 9 10 11 12 PART NO. 18O597 180166 71110616 19131610 145O06 STD541437 124181X 17000616 19131614 180186 166369 121246X DESCRIPTION Seat Bracket Pivot Fender Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cp[...]

  • Seite 37

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 DECALS 3 11 15 11 4 7 10 2O 5 14 | It • 6 KEY PART NO, NO. 1 157O32 2 177374 3 177356 4 177357 5 138047 6 146046 7 177350 8 170563 9 163204 10 157140 11 177355 12 DESCRIPTION Decal Fend STLT Oper Decal Engine Decal Hood RH Decal Hood LH Decat Battery Decal V Belt Drive Sch Decal Dash Pnl Decal Warn[...]

  • Seite 38

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ENGINE 31 40 i I I 38 33 29 J OPTIONAL EQUIPMENT Spark Arrester / _ _-_ _ I _ i KEY NO. 1 2 3 4 13 14 16 23 29 31 32 33 PART NO. 17O548 17720408 174667 12-041-03 148456 STD551237 169837 137180 109202X 15899O 123487X DESCRIPTION Control Throt/Ch Screw Hex Thd Cut 1/4-20 x 1/2 Engine (See Breakdown) Ko[...]

  • Seite 39

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 MOWER LIFT 7 37 38 40 3 6 / ! 5 8 4 19 13 19 13 20 ..,.,_ 161718 20 15 20 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 PART NO. 159460 159471 105767X STD581062 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 DESCRIPTION Wire Asm Inner W/Plunger Shaft Asm Lift Pin Groove E Ring Wash[...]

  • Seite 40

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 MOWER DECK 157 0"I 67 ._ _m_ .a_ 15151 153 155 I 40 43 F _" 159"_ 144 ' ]o.1 154 _" " __ _1 52 55, 132 91 21 2 16 28 24 25 26 27 40[...]

  • Seite 41

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 MOWER DECK KEY PART KEY PARr NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 2 3 165892 STD533107 138017 4 165460 5 STD624008 6 178024 8 85O857 9 STD551137 10 140296 11 134149 138498 139775 138971 13 137645X900 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 STD541431 23 177563 24 105304X[...]

  • Seite 42

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510 12 81 9O0 79 73 16 93 17 32 351_ 64 59 6O 58 48 107 42[...]

  • Seite 43

    REPAIR PARTS TRACTOR -- MODEL NUMBER 944.602951 HVDRO GEAR TRANSAXLE - MODEL NUMBER 314,.0510 KEY PART KEY PART NO. NO- DESCRIPTION NO. NO. DESCRIPTION 1 170351 2 170352 3 1703,53 4 170354 5 169898 6 170355 7 170356 8 170357 9 170358 10 170359 11 170360 12 169870 13 170361 14 169869 16 170362 17 170363 18 170364 19 150771 23 17O365 24 170366 27 170[...]

  • Seite 44

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 CYLINDER HEAD r VALVE AND BREATHER I YLINDRE DIRIGE SOUPAPE El" RENIFLARD I 24 13 20 19 CRANKCASE I CARTER-MOTEUR I 18 12 44[...]

  • Seite 45

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 CYLINDER HEAD/VALVE/BREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 25-351-01-S 12-755-94.-S Lifter, valve (2) Kit, cylinder head (Includes 3-17, Gaskets 12 041 01-S (Qty. 2), 12 041 02-S, & 12 041 03-S) Rod, push [...]

  • Seite 46

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944,602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 IGNITION/ELECTRICAL I ALLUMAGE ELECTRIQUE _.--8 _12 16=_ t9 ! 17 BLOWER HOUSING AND BAFFLES I HABITATION DE SOUFFLIEUR ET DI_CALENT I lO 6-- 9-- 0-5}-- --7 46[...]

  • Seite 47

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 IGNmON/ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 12-086-14-S Screw, hex. flange M10x1.5x46 2 12-468-03-S Washer, plain 3/8" 3 24-162-03-S Screen, grass 4 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 5 12-157-06-S Fan 6 X-42-15-S Key 7 12-025-15-S[...]

  • Seite 48

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 STARTING SYSTEM| DI_MARRANT DE LE SYSTI_ME 1 I m o 0 6 m ENGINE CONTROLS MOTEUR CONTR_)LE 17 OIL PAN I LUBRICATION I i DE LA HUILE PAN DE LA LUBRIFICAT1ON I lt"1° 2_ 3 11 48[...]

  • Seite 49

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 STARTINGSYSTEM ENGINE CONTROLS KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION M-839070-S Screw, hex. flange M8x1.25x70 (2) 25-096-07-S Starter assembly (Includes 3-8) 12-755-54-S Kit, drive end 12-227-18-S Cap, drive end 12-170-05-S Arm[...]

  • Seite 50

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 CRANKSHAFT VlLEBREQUIN _CHAPPEMENT| FUEL SYSTEM FUEL DE LE SYSTI_ME I 6 / ,,.lo [._t_ L _V .,,t_11 5O[...]

  • Seite 51

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 FUELSYSTEM CRANKSHAFT KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 2 3 6 12-041-01-S 7 12-265-06-S 8 25-237-14-S 9 52-353-22-S 10 25-050-03-S 11 47-154-01-S M-641060-S Nut, hex. flange M6xl.0 (2) M-629116-S Stud M6x1.0x116 (2) 12-85[...]

  • Seite 52

    SERVICE NOTES 52[...]

  • Seite 53

    SERVICE NOTES 53[...]

  • Seite 54

    SERVICE NOTES 54[...]

  • Seite 55

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ol ol ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _b ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extre[...]

  • Seite 56

    Just Call: 1-800-4-MY-HOME ® (1-800-469-4663) 24 hours a day, 7 days a week For the repair of major brand appliances in your own home... no matter who made it, no matter who soldit! For your nearest Sears Parts and Service location, to bring in products like vacuums, lawn equipment and electronics. For Sears Parts & Service, to order the repla[...]