Emerson E2 Bedienungsanleitung

026-1610 Rev 13 14-SEP-2011 E2 Installation and Operation Manual for RX Refrigeration, BX HV AC, and CX Convenience S tor e Contr ollers[...]

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Retail Solutions 3240 Town Point Driv e NW, Suite 100 Kennesaw, GA 30144 , USA Phone 770-425-2724 Fax 770-425-9319 FCC COMPLIANCE NOTICE This device complies with Part 15 of the FCC Rules. Operation is subject to the fol- lowing two condit ions: (1) this device m ay not cause harmful interference, and (2) th is device must accept any interf erence [...]

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E2 RX/BX/CX I&O Manual Table of Contents • v Table of Contents 1 INTRODUCTION .................... .............. .............. .............. .............. .............. .............. ....... .......... ............ .............. ... 1-1 1.1 T HE E2 R EFRIGERATION C ONTROLLER ............ .............. ............ .............. .....[...]

vi • Table of Contents 026-1610 Rev 13 14-SEP-2011 3.2.1 Single/Double Enclosures ............................ ......................................................... ......... ..... .............. ........... ..... 3-3 3.2.2 Boards Without Enclosures (Snap Track) ................. .............. .............. .............. .............. ...[...]

E2 RX/BX/CX I&O Manual Table of Contents • vii 4.2.4 Echelon Jumpers ...................... ................. .............. .............. ............... .............. ........ ... .............. ........... ............ 4-2 4.3 A DD -O N E2 P ERIPHERALS .................. .............. .............. .............. ............... ......[...]

viii • Table of Contents 026-1610 Rev 13 14-SEP-2011 6.3.11.1 XM670 .............. ........... ........... ........... ........... ........... ........... ........... ............ ........ ... ........... ........... ........... ........... ... 6-12 6.3.11.2 XM679 .............. ........... ........... ........... ........... ........... ........[...]

E2 RX/BX/CX I&O Manual Table of Contents • ix 9.3.2 Power Module Wiring ....................... .............. .............. .............. .............. .............. ............ .............. .............. . 9-15 9.3.3 Valve Cable ........ .............. .............. .............. .............. .............. .............. ......[...]

x • Table of Contents 026-1610 Rev 13 14-SEP-2011 10.17.1 Priority Settings........ .............. .............. .............. .............. .............. .............. ........ . .............. .............. ......... 10-24 10.18 S ET U P A PPLICATIONS ................ ........... .............. .............. .............. ..............[...]

E2 RX/BX/CX I&O Manual Table of Contents • xi 11.4.3 Refrigeration Control...................... .............. .............. .............. .............. ................. .. ......... .............. ........... 11-11 11.4.3.1 EEVs (Liquid Pulse and Liquid Stepper)... ........... .. ........... ........... .. ............ .. ........... ..[...]

xii • Table of Contents 026-1610 Rev 13 14-SEP-2011 11.7.2 How Zones Work ................ .............. .............. .............. .............. ............... .............. ... ........... .............. ......... 11-26 11.7.3 Applications That May Be Connected To Zones ........................ ............... .............. ............[...]

E2 RX/BX/CX I&O Manual Ta ble of Contents • xiii 11.13.1.3 Diagram ........... ............ ............. ........... ........... ........... ........... ............ ........... ..... .... .. ........... ........... ........... ......... 11-40 11.13.2 Loop/Sequence Control Cell Descrip tions .. .................... ........... ..............[...]

xiv • Table of Contents 026-1610 Rev 13 14-SEP-2011 11.21.4.2 Volume ... ........... ........... ........... ........... ........... ........... ............ ........... ............. .... ..... .. ........... ........... ............ ....... 11-51 11.21.4.3 Rain Del ay ... ........... ............ ............. ........... ........... ..........[...]

E2 RX/BX/CX I&O Manual Table of Contents • xv 12.10.2 Viewing the Controller Advisory Log ...... ... .............. .............. .............. .............. .............. ... ........... ........... 12-12 12.10.3 Date and Time ................... ............... .............. ........... .............. .............. .............. ... [...]

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The E2 Refrigeration Controller Introduction • 1 - 1 1I n t r o d u c t i o n The E2 controller is a microprocessor-based control system designed to p rovide complete control of compres- sor groups, condensers, refrigerated cases, and other com- ponents related to refrigeration and build ing control. The E2 is the controlling componen t of a thre[...]

1-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 1.2 The E2 Building Con- troller The counterpart to the E2 RX is the E2 BX, which con- trols HV AC systems for low-ri se retail, industrial, and commercial buildings. The BX’ s primary function is to provide energy-efficient control of air handling units (AHUs), rooftop units (R TUs),[...]

The E2 Convenienc e S t ore Controller Introduct ion • 1 - 3 1.3 The E2 Conv enienc e Stor e Co nt r ol l er The CX controls HV AC, lighting, and refrigeration systems for convenience store and small-box retail facili- ties. The CX’ s primary function is to provide energy-effi- cient control of rooftop u nits as well as refrigeration and defros[...]

1-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 1.4 Net working Over view 1.4.1 E2 I/O Net work Most of the general purpose input and output commu- nications dev ices required by the E2 t o control refrigera- tion systems are connected to the E2 via the I/O Network. The I/O Network is a simple RS485 three-wire connection that allows [...]

Networking Overview Introduction • 1 - 5 Figure 1-2 shows the peripherals that make up the I/O Network: • MultiFlex - The MultiFlex line of control system boards provide a wide variety of input, output, and smart control solutions, all of which are based on a single universal hardware platfo rm. • 8ROSMT - Relay output board - activates and d[...]

1-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 the E2 that enables communicatio n. 1.4.3 Interconnec tion With Oth er E2s In large installations where more than one refrigeration system is present, or where E2s are controlli ng both refrig- eration and building HV AC systems in the same site, the E2s share information with e ach oth[...]

On-Line Help System Overview Introduction • 1 - 7 • MultiFlex I/O Board Installation and Operation Manual (P/N 026-1704) - Installation and opera- tion manual for the MultiFlex 16 and all versions of the MultiFlex combination inp ut/ outp ut board, excluding unit controller s such as the CUB and RT U . • MultiFlex CUB/CUB II Condensing Unit B[...]

1-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 T o use on-line help from any screen in the E2 front panel interface, simply pre ss the E2’ s permanent Help  key . This opens a pop-up windo w contai ning either information about the screen or menu you are currently on, or information ab out the input, outpu t, or setpoint you ha[...]

E2 Hardware Hardware Over view • 2 - 1 2 Hardware Ov er view This section gives an overview of the E2, the hard- ware, and how it communicates across the I/O and Eche- lon Networks to cont rol an entire system . 2.1 E2 Hardware The E2 controller is program med to monitor and com- mand all aspects of a refrig eration or building environ- mental co[...]

2-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 2.1.1 E2 Main Processor Board (CPU) The E2 CPU or main processor board ( Figure 2-2 ) contains the CPU, Ethernet port, and memory used for log- ging. The 3.6V battery for the E2 is located on this board and protects log and alarm data during power loss. The main processor board connects[...]

I/O Network Boards and Pe ripherals Hardware Over view • 2 - 3 2.1.5 PC -104 Peripherals : The Intern al Modem (Pre vious Genera- tion Proce ssor Board) The E2’ s internal modem mounts in the PC-10 4 slot located at the top left of the E2 main board ( See Figure 2- 5 ). Disconnect power to the unit , and carefully plug the male pins on the back[...]

2-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The Gateway board is an RS485 to RS485 converter . One side of the Gateway is always connected to the Retail Solutions I/O Network. The other side of the Gateway is the receiver bus (RS485). The receiver bus is connected to one or more RS485 devices depending on which type of Gateway is[...]

I/O Network Boards and Pe ripherals Hardware Over view • 2 - 5 The MultiFlex 16 is designed with several features that make it easy to instal l, wi re, and configure. These main user interface features are shown in Figure 2-7 . 2.2.2.2 MultiFlex Combination Input/ Output Boar ds There are several models of the MultiFlex board that combine the fun[...]

2-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 810-3066 MultiFlex 168 16 analog/digital inputs, 8 relay outputs. 810-3067 MultiFlex 168DO 16 analog/digital inputs, 8 relay outputs, 4 digital out- puts 810-3072 MultiFlex 1616L 16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs 810-3073 MultiFlex 1616LAO 16 analog/di[...]

I/O Network Boards and Pe ripherals Hardware Over view • 2 - 7 2.2.2.3 MultiFlex CUB The MultiFlex Condensing Unit Board (CUB) is a “smart” input/output board designed to cont rol single con - densing units. A single condensin g unit is a self-contained compressor and condenser bearing unit which controls refrigeration in a single case line-u[...]

2-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The P AK can cont rol up to 4 cond enser fan group s containing up to 8 total condenser fan s. The P AK con- denser control strategy is sequential TD control with set- point/deadband using ON and OFF delays. The P AK has a compressor/condenser interlock fea- ture that will override TD c[...]

I/O Network Boards and Pe ripherals Hardware Over view • 2 - 9 • CCB and CC-100 case controllers The HHT does not require a separate power source. The unit is power ed from the RJ-11 connector on the peripheral equipment. The HHT includes a standard male RJ-1 1 to male RJ-1 1 cable. 2.2.5 The 8RO and 8R OSMT Rela y Boards The 8RO (P/N 810-3005)[...]

2-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 2.2.6 4A O Analog Output Board The 4AO Analog Output Board (P/N 815-3030) ( Fig- ure 2-13 ) is configured with f our analog output connec- tions that provide a variable voltag e signal to any o f four analog devices that may be controlled by a single E2. T wo 4-20mA outputs are provide[...]

Echelon Network Boards and Peripherals Hardware Overview • 2 - 11 2.3 Ec h elon Net work Boards and Peripher als 2.3.1 The 16AIe (Discontinued) The 16AIe ( P/N 810-4000 ) is an Echelon-based inpu t board similar in function t o its I/O Ne twork counterpart, the MultiFlex 16 (see Secti on 2.2.2 ). The 16AIe receives input signals through an y of 1[...]

2-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 floor managers of alarms and notices. Other lig hts on the display show the ON/OFF status of refrigeration, defrost, and fans. The EC-2 can be easily programmed using either the four front-panel button s or an optional in frared remote control. For security , the buttons can be disable[...]

Echelon Network Boards and Peripherals Hardware Overview • 2 - 13 2.3.6 TD3 T emperature Display The TD3 is a digital display unit designed to show bot h case temperature and product temperature for a refriger- ated store case or walk-in freezer . The TD3 mounts on the front of a case and connects to up to three input devices (a case temperature [...]

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Mounting the E2 Mounting • 3 - 1 3 Mounting This section gives mounting instruct ions and di men- sions for all controllers and pe ripherals in the E2 system. 3.1 Mounting the E2 The E2’ s box body style is designed to be mounted against or inside a wall or panel. If mounted against a sur - face, the controller will be 3.75” off the mounting [...]

3-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 3.1.3 Retrofit Mounting The retrofit mounting plate and bracket allow the E2 to be mounted where previous generation con tro llers (Ein- stein or REFLECS) were. These two options allow con- version of the flush-mounted Einstein and the side- mounted REFLECS. Figure 3-5 shows the low-pro[...]

Mounting I/O Boards Mounting • 3 - 3 3.1.4 Blank F ace Blank face control is designed to be used in a system with more than one E2. It has n o screen or keyboard and is logged into remotely from another E2 on the Echelon net- work. The green General S tatus LED transmits status information to the user . See T able 2-3 on page 2-3 for more informa[...]

3-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 3.2.2 Boards Wit hout Enclosures (Snap T rack) 16AI, 8RO, 8DO, and Gateway board s no t su pplied with an enclosure are supplied with a snap-track for easy installation. The insulation sheet and I/O board must be removed from the track before the track is mounted. The snap-track is moun[...]

Modem/Communication Expansion Card Mo untin g (New Processor Board) Mounting • 3 - 5 3.3.2 CC -100 Case Controller and CS -100 Case Circuit Controller Generally , th e case controller wi ll be mo unted within the raceway or on top of the case. If a controller must be replaced or installed in the fiel d, it should be located based on the specific [...]

3-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 sor Board) . 3.4.1 Mounting PC-104 Cards in E2 (Pre vious Gener ation Proces sor Board) 3.4.1.1 The Internal Modem The E2’ s internal modem mounts in the PC-10 4 slot located at the top left of the E2 main board ( See Figure 3- 18 ). Disconnect power to the unit , and carefully plug t[...]

Sensors and Transducers Mounting • 3 - 7 For external repeaters, the mounting bracket at the bot- tom of the enclosure has two 0.1 56” bol t holes on either side. Use the b olt holes to mo unt these repeaters in the field as necessary (see Figure 3-19 ). When mounting external repe aters, keep in mind that they require a 24V AC Class 2 power so[...]

3-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 should not be moun ted above other sensors that generate heat during operation (such as relative humidity sensors). The indoor temperature sensor should be between fou r and six feet from the floor . 3.5.2.2 Mounting Mount the sensor using the screws provided as shown in Figure 3-21 . 3[...]

Sensors and Transducers Mounting • 3 - 9 outside and inside temperature to m onit or supply and return air temperature. When us ed in this application, the sensors are supplied without enclosure covers. The sensors should be mounted directly in the air st ream of the supply or return air duct. The sensors are not supplied with any mounting hardwa[...]

3-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 4. Mount the back plate to the wall using the two open mounting holes on the top and bot- tom of the plate. 5. Replace the cover on top of the back plate by lining up the tabs, and snap the lid back into place. 3.5.8.2 Outdoor RH Sensors The outdoor RH sensor (P/N 203-5761) The outdoor[...]

Sensors and Transducers Mounting • 3 - 11 3.5.9 Dewpoint Probe 3.5.9.1 Location The Dewpoint Probe (P/N 203-1902) should be located 4 to 6 feet fro m the floor with the probe pointin g up. It is recommended that the Dewpoin t Probe be mo unted in an area where it will be exposed only to minimal amounts of dust. 3.5.9.2 Mounting Mount the probe us[...]

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Setting up the E2 E2 Hardware Setup • 4 - 1 4 E2 Hardw are Setup 4.1 Setting up the E2 4.1.1 Enclosure Open the door and expose the main processor board. The main processor board and power interface board (PIB) are mounted side by side, one on each side of the box enclosure. 4.1.2 Main Processor Board The main processo r board is mounted on the h[...]

4-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 4.1.3 Main Processor Boar d (Pre - vious V ersion) 4.1.4 Po wer Inter face Board The PIB interfaces the power and most all communica- tions with t he main board, and contains all field wiring connections. 4.2 P ow ering the E2 Starting at the lower right side of the PIB, the first plug [...]

Add-On E2 Periph er als E2 Hardware Setup • 4 - 3 4.3 Add-On E2 Peripher als The E2 has many plug-in card options to choose fro m: • Plug-in Echelon card with mounting screw • RS485 Modem/communicati on expansion card • Plug-in digital I/O Net work card • RS485 port card • Plug-in Four-Channel Internal Repeater • Plug-in modem with mo[...]

4-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 4.3.2 Modem/Communication Expansion Ca rd (New Processor Board) The E2’ s modem/communi cation expansion card mounts above the PIB in the b ack of the enclosure box as shown in Figure 4-6 . See T able 4-1 for mo dem expansion card types and descriptions. 4.3.3 Plug-In Modem Card (P/N [...]

Battery Testing and Replac ement E2 Hardware Se tup • 4 - 5 4.3.4.1 LEDs The plug-in Di g it a l I/O Net work card LEDs can be used to determine the status of normal operating parame- ters for the card. 4.3.5 E2 RS 485 Port Card (P/N 537-4890) The E2 main board has two RS48 5 Network channels, allowing you to connect input and/or outpu t boards v[...]

4-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 battery conditions and allow you to test and replace the battery . 4.4.1 Low Battery Notific ation The E2 keeps track of how long the E2 battery has been active, and will display a battery icon at the top of the E2 screen whenever th e battery is reaching the end of its recommended batt[...]

Battery Testing and Replac ement E2 Hardware Se tup • 4 - 7 NOT TERMINA TED TERMINA TED Echelon JP7 1.Connect the I/O or MODBUS Netw ork to one or both of t h e E2 RS485 I/O or MODBUS Network ports. (A maximum of 31 devices can be wired to each I/O or MODBUS Network por t.) 2. For each I/O or MODBUS N etw ork port, set RS485 termination jumpers U[...]

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Overview Serial Configuration • 5 - 1 5 Serial Configur a - tion 5.1 Over view E2’ s Serial Configuration is the centralized location where all communication ports (COM ports) m ay be set up in the E2 controller . T o supp ort the increasing number of third-party devices that E2 can communicate with , E2 has the expanded flexibility of dynam ic[...]

5-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Figure 5-2 - Associated Device C onnections and COM Ports E2 PIB COM PORT ASSOCIA TIONS COM1 COM4 COM6 COM2 Serial Device RS485 COM Port (2 Connectors) RS485 COM Car d (2 Connectors) Seri al Device RS232 Port POWER INTERFACE BOARD (PIB) E2 Modem/Expansion COM Card Mounted Above PIB Plug[...]

The I/O Network The RS485 Ne twork and Hardware Setup • 6 - 1 6 The R S485 Net work and Hardw ar e Setup Previous versions of E2 hardware and firmware before version 2.30F01 only supported one I/ O netwo rk port, with an optional expansion card that could be used for connection to Copeland ISD compresso rs or IMC/Prodigy S-Bus rooftop unit contro[...]

6-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 6.1.2 MultiFlex -Plus (+) Board The MultiFlex-plus board contains a replacement RS485 transceiver chip that presents less of a load on the network than a non-plus board. This increases the maxi- mum number of devices that can be placed on the network, but not the number of board types a[...]

The I/O Network The RS485 Ne twork and Hardware Setup • 6 - 3 • A void runnin g cable next to noise-generating devices, such as motor star ters, contactors, invert- ers, fluorescent light b allast s, arc welders, etc. If possible, keep cable less than 1 foot away from noise-generating devices (id eally , at least 5 feet). • Do not run RS485 c[...]

6-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 1. The 8IO - this b oard automa tically detects the baud rate being used by the I/O devices on the network, and adjusts to match their baud rate. 2. The 8DO - this board automatically detects the baud rate being used by the I/O devices on the network, and adjusts to match their baud rat[...]

IMC/Prodigy Rooftop Unit Controllers T he RS485 Network and Hardware Setup • 6 - 5 To select a power transformer for a board or a series of boards: 1. Determine what the total VA is for the boards that will be po wered by the transformer (see T a ble 6-3 ) . Example: Two MultiFlex 168A Os (15 VA each), and one 8DO (18 VA) boards are to be powered[...]

6-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 above may communicate with IMC/Prodi gy rooftop units equipped with IMC/Prodigy con trol boards version M4-1 or higher . E2 controllers version 2.30F01 and above may use any of the RS485 I/O ports (COM2, COM4, or COM6) as a IMC/Prodigy communicati on po rt. V ersion 2.21F01 E2 units may[...]

ECT MODBUS The RS485 Network and Hardware Setup • 6 - 7 Case Display manual P/N 026-1217 . 6.3.4 iPro DA C The iPro DAC is a packaged HV AC control board for use either as a stand-alone controller or in zone control applications using a Retail Solutions E2 BX building con- trol system. The iPro DAC is capable of controlling heat and cool stages, [...]

6-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 6.3.7 Copeland Discus with Core - Sense Protection The Discus application can monitor semi-hermetic compressors using the MODBUS network on E2 versions 3.01 and above. The E2 monitors and records semi-her - metic compressor information. The Discus application has extensive logging capab[...]

ECT MODBUS The RS485 Network and Hardware Setup • 6 - 9 Comfort Alert Co d es The thermostat supports the Emerson Climate T ech- nologies Comfort Alert system . On any alert present on Comfort Alert terminal, the th ermostat keeps the informa- tion on the fault available over the network so that the E2 can access this information. On some specifi[...]

6-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The Comfort Alert diagnostic alarms are configurable in the E2 as Disabled, Failure, Alarm, or Notice with an accompanying priority setting. All Comfort Alert codes will share the same advisory type and priority parameters. High/Low Occ/Unocc Sp ace T emperature Alarms The thermostat d[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 11 6.3.9 Refriger ant Leak Detect ion System (RLDS) The RLDS provides for the co ntinuous monitoring of refrigerant gas levels in up to 16 separate test zones or channels. The instrument is programm ed to monitor a variety of gases and independent leak (small), spill (medium), and evacuatio n[...]

6-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 6.3.11 XM Series of Case Control- lers The XM series is a set of digital case controllers for low to medium units. The XM seri es control refrigeration solenoids and defrost (electric or hot gas), evaporator fans, lights and have an auxiliary output. These devices are available on E2 v[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 13[...]

6-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 15 CAUTION: If you change any dip switch settings while the board is powered, dis connect the power and re-power th e boar d to reset. WIRING FOR 64 0-0056, 56V A T ransformer , and 640-0080, 80V A T rans former 24V AC Center-T apped T r ansformer PRIMARY SIDE 240 208 C 120 ( N E U T R A L ) [...]

6-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 17 WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color) SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV . YELLOW YELLOW 0V 24 V AC 24 V AC 120/208/240 V AC • P/N 640-0041, 1 20V AC Primary , 50V A • P/N 640-0050, 1 20V AC Primary , 75V A •[...]

6-18 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 32 2 5 3 4 1 1. Connect 16A1 to the RS485 I/O Network. 2. Set the network address on the first five rockers of dip switch S3. 3. Set the network baud rate using rockers 6 and 7 of dip switch S3. 4. Set RS485 termination jumper s UP (term) if at either end of a daisy chain. Otherwise, s[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 19 MultiFlex ESR INST ALLA TION GUIDE 1. Connect th e MultiFlex ESR to t he I/O Network. RS485 I/O NET NO TERMINA TION (Jumpers in the DOWN position) JP2 JP3 JP4 TERMINA TION (Jumpers in the UP position) JP2 JP3 JP4 S1 Set the network ad dress using th e fi r st 5 rock er s of dip switch S1. [...]

6-20 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 LAST XEV22D DEVICE 13 14 15 17 12 4 5 + _ 16 XEV22D 13 14 15 17 12 4 5 + _ 16 MODBUS TERM INA TIO N BLOCK 150 OHM TERMINA TE LAST DEVIC E ONL Y (P/N 535-2711) MODBUS SHIEL D TO TERMINAL OF DEVICE PIN 16 FROM E2 PIB BOARD O R OTHER RS-485 MODBUS DEVICE WIRE BLACK TO + WIRE WH ITE TO _ R[...]

ECT MODBUS The RS485 Networ k and Hardware Setup • 6 - 21 1. Connect the MODBUS Network to the RS-485 Connector on the E2 PIB board (Belden 8641 recommended). 2. 3. Position the three termination jumpers to the UP (terminated) position to provide RS-485 termination at the E2. 4. Do not connect the shield of the MODBUS network to the E2 PIB center[...]

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Ethernet IP Configurations E2 Ethernet Peer Communications • 7 - 1 7 E2 Ethernet P eer Comm unications Communication between E2 control ler version 2.10 or greater may now be implemented thro ugh an Ethernet net- work using TCP/IP protocol. T o utilize peer conn ectio ns over Ethernet, the foll owing tasks must be performed: • Upgrade the E2 co[...]

7-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 7.3 Sof t ware Specifica- tions TCP/IP E2 controller versions 2.10 and later com mun icate between controllers using the TCP/IP protocol. TCP Port 7238 is the default for connections establis hed between the controllers. All peer communications occur over thi s port. 7.4 Ethernet Net wo[...]

Software Setup E2 Ethernet Peer Communications • 7 - 3 7.4.2 Open N et work Lay ou t 7.5 Sof t ware Setup 1. Log on to the E2 controller 2. Navigate to the TCP/IP setup screen ( Alt + T ) 3. T ab over to th e Peer Netwrk tab: 4. Change Network T ype to: Ethernet (ETH) and press Enter . The Gr oup Name field is now visi- ble. 5. Once the Ethernet [...]

7-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 a unique site name in the Group Name field. All controllers that you would like to appear in this group must all have the same group name and must be using th e same network type. 7.6 T roubleshooting Network troubleshooting is outsi de the scope of this section ( Section 7, E2 Ethernet[...]

Overview Echelon Network and Hardware Setup • 8 - 1 8 E chelon Ne t work and Hardw are Setup 8.1 Over view Echelon is an optional, two-conductor network that interconn ects E2s and other associated devices, such as CC-100 case controllers, TD3 temperature displays , and ESR8 evaporator step per regulator boards. All Echelon devices are wired toge[...]

8-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 8.3.1 Maximum Number of E che- lon Device s A daisy-chained segment m ay contain no more than 63 total Echelon devices (also called " nodes "). If there are 64 or more Echelon devices at yo ur site, an Echelon-compati- ble router ( P/N 572-4200) w ill be required. A router pla[...]

Wire Restrictions Echelon Network and Hardware Setup • 8 - 3 8.4.1 Using a T ermination Block (P/N 535-2715) to T erminate a Daisy Chain Some Echelon Network dev ices, not ably TD3s, have no on-board means of terminatin g. For some other devices, it is inconvenient to use the jumpers suppli ed for termination (the CC-100/CS -1 00 case controllers[...]

8-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 2. Use a transformer that has a power rating equal to or higher than the total calculated VA (see T able 8-3 ). Example: Boards totaling 48VA can be connected to either a 50VA or 75VA transformer. Refer to the installation guides on the next few pages for instructions on ho w to install[...]

Open Echelon Device Conn ectivity Echelon Network and Hardware Setup • 8 - 5 3. Select  (Connected I/O Boards and Control- lers) Enter the number of Echelon devices you wish to ad d on the Connected I/O screen: Navigate to the Open Echelon field under the Third Party Ta b section of the Connected I/O screen and enter the number of Echelon devi[...]

8-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011[...]

Open Echelon Device Conn ectivity Echelon Network and Hardware Setup • 8 - 7 3. Wire each Emerson Flow Controls ESR12 or ESR20 valve to one of the four-p in connectors on the ESR8. (Refer to the Emerson Flow Controls V a lve Field Wiring Guide.) Use Belden #9418 18AWG or equivalent. 4. Connect the ESR8 to a Class 2, 75 V A 24V AC transformer . 1.[...]

8-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011[...]

The 16AI, 8IO, and MultiFlex I nputs Input and Output Setup • 9 - 1 9 Input and Output Setup 9.1 The 16AI, 8IO, and MultiFlex Inputs 9.1.1 Connecting Se nsors to Input Boards There are five network boar ds that may accept inputs : on the I/O Network, the MultiFlex, 16AI, AR TC, and the 8IO Combination Input/Outpu t Board . W iring an inp ut to th[...]

9-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 9.1.2 Power Connection If power is needed to operate the sensor , several termi- nals exist on the 16AI, Multiflex boards, 8IO, that may be used to supply DC power (see Figure 9-3 for 16AI and MultiFlex power connections). Input boards may supply 12VDC or 5VDC. T o connect to one of the[...]

The 16AI, 8IO, and MultiFlex I nputs Input and Output Setup • 9 - 3 P/N Sensor Input T ype Dip Switch Wir ing various T emp Sensors and Probes Up 1. Connect one lead to the odd numbered terminal an d the other lead to the even num- bered term inal (polarity insensitive). various Digital Sensors (Klixons, Sail Switches, etc. ) Up 1. Connect one le[...]

9-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 203-5751 W all-mounted relative humidity (RH) sensor Down 3. Use B elden #8771 shielded thr ee-co nducto r cable o r equivalent . 4. Connect the RE D, BLACK, and WHITE wire s to the screw terminals the sensor ’ s connector as shown in Figu r e 2 . Clip the SHIELD wir e. 5. Connect t h[...]

The 16AI, 8IO, and MultiFlex I nputs Input and Output Setup • 9 - 5 207-1000 Refrigerant Level Trans- ducer (Hansen Probe) Down 1. W ire BLAC K ground wire from “GND” sensor terminal to odd numbered board ter - minal. 2. W ire GREEN signal wire from “SIGNAL” sensor terminal to even numbered board terminal. 3. W ire RED power wire from “[...]

9-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 9.1.3 Input Setup in E2 At this point in the setup process, you sh oul d have all sensors, transducers, and other input devices wired to points on MultiFlexes, 16AIs, and all output devices con - nected to 8ROs, 8DOs, or 4AOs outputs. Once the physi- cal wiring is complete, you will nee[...]

The 16AI, 8IO, and MultiFlex I nputs Input and Output Setup • 9 - 7 ital, or press  to cancel setup. Depending upon wh at type of input you selected, the Analog Input or the Digital I nput screen will appear . The analog screen is described in Section 9.1. 3.3 , while the digital screen is described in Section 9.1.3.4 . 9.1.3.2 Using the Input[...]

9-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Point Name The Point Name is simply a name for the point that may be used as a reference. Assigning a descriptive name to a point mak e s setti ng up inputs for applicati ons mu ch easier . For example, if you have an inside temperature sensor lo cated in Zone 1 of your building, you ma[...]

The 16AI, 8IO, and MultiFlex I nputs Input and Output Setup • 9 - 9 sensor value are entered in the Select Eng. Units field. This value is set automatically to an appropri- ate default unit whenever the Sensor T ype is changed. T o select a differ ent engineering unit, press  or  to scroll through the options or select the unit from the [...]

9-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 NO_BYP for inputs that initiate bypasses) will make the input’ s state easier to read and understand. T o choose an engineering un it, press  (LOOK UP) to select. Push Button Mode? Digital inputs may be set up as “push button” inputs by changing this fi eld to “YES”. Push [...]

The 8RO, 8ROe, 8IO, and MultiFlex Outputs Input and Output Se tup • 9 - 11 The fail-safe dip switches are labeled S2 on the 8RO, and switch S3 on t he 8ROe and 8IO . Each of the eight rockers on the fail-safe dip switch corresp onds to an output on the board. Set the rocker UP to close the relay and turn the output ON duri ng network failure. Set[...]

9-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 purpose. It is both an at-a-glance summary of all points on each output board and a menu where output points may be selected and configured. In order for the E2 to proper ly control devices that are hooked to an I/O board, you must first tell the E2 what type of output the devices requ[...]

The 8RO, 8ROe, 8IO, and MultiFlex Outputs Input and Output Se tup • 9 - 13 Board/Point # The Board/Point Nu mber will auto- matically be defined if you are configurin g the point from the Output Status screen. Select Eng. Unit s The Select Eng. Units fi eld is where you may select how the ON and OFF states of this point are display ed and represe[...]

9-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 able-speed device such as a compressor or fan. If the output will be driving a variable-speed device, choose VSComp in this field; otherwise, select Lin- ear . Use  (LOOK UP) to select. Select Eng. Unit s The engineering units of the output value are entered in the Select Eng. Units[...]

CC-100 Case Controllers Input and Output Setup • 9 - 15 If your case has sensors or sw itches that are not listed in the defaults above, or if it is otherwise impossibl e to use all the defaults for the CC -100, the input type can be changed in the system software. Refer to P/N 026-1 603, Pr ogrammer ’ s Guide, for instruction s on how to do th[...]

9-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 the appropriate cable type. P/N 335-3263 (Pulse V alve) Figure 9-16 shows the connections for pulse valve 1 and pulse valve 2. The pulse valve 2 leads (BLACK/ GREEN) may be clipped if a second evapo rator is not present on the case. P/N 335-3261 (Sporlan SEI and Emerson Flow Con- trols[...]

ESR8 Valve Output Wiring Input and Output Setup • 9 - 17 Figure 9-18 - ESR8 V alve W iring NOTE: For Sporlan CDS, wire the same as Emerson Flow Controls ESR, but use green wire in place of blue wire. WHITE BLACK BLUE RED S T E P P E R V A L V E TOP OF BOARD Pin 1 Emerson Flow Controls ESR[...]

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Logging On Quick Start • 10 - 1 10 Q uick Star t This section covers what to do when you are program- ming a new E2 for the first tim e. The section includes log- ging on, specifying information about I/O boards and application types, and othe r top ics related to E2 program- ming and navigation. 10.1 Logging On When the E2 is powered up for the [...]

10-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.3 Setting Number of Network De vices After logging in for the first ti me, the Conn ected I/O screen will ask you to specify how many of each type of device will be connected to th e E2 you are currently pro- gramming. (Options will va ry dep ending on the type of controller used.) [...]

Setting Number of Applications Quick Star t • 10 - 3 10.4 Setting Number of Applications The Application Setup screen is where you will enter information about the types o f devices on the E2’ s cont rol system. If you know how many applicati ons wil l be needed, this step will save you time and will keep you from having to create new applicati[...]

10-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.6 Common Screen Ele- ments 10.6.1 The Header The first two lines at the top of the E2 screen are referred to as the screen header . This area of the screen contains the time and date, controller name, subn et and node number , and alarm and failure notifications. In addi- tion, it c[...]

Screen Types Quick Start • 10 - 5 10.7 Screen T ypes 10.7.1 The Main Menu The Main Menu is accessed by pressing the  key . This menu gives you di rect access to applications such as Suction Groups, Condensers, Circuits, Air Han- dling Units, Zones, Light Schedules, and Sensor Co ntrols applications, (depending on which controller type you are [...]

10-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Status screen functions are explained in more detail in Section 12, Operator ’ s Guide to Using the E2 of the man- ual. For now , press  to access anot her important screen: the Actions men u . 10.7.3 The Ac tions Menu The Actions Menu is av ailabl e from any status screen by pres[...]

Screen Types Quick Start • 10 - 7 10.7.4 The Setup Screens Setup screens are the interf ace used to change settings and setpoints, and define inputs and output s in the E2. Figure 10-1 1 shows a typical Setup screen and its primary elements. For more details on Setup screens, see Section 10.18.2.3, Navigati ng the Setup Scr een . 10.7.5 Syst em C[...]

10-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.7.6 The Syst em Information Menu The System Information Menu is an other menu used to set up the E2. The options in this menu allow setting up time and date, passwords, toggle full op tio ns, general information about the controll er, and system administrator functions. T o open the[...]

Time/Date Setup Quick Start • 10 - 9 10.8 Time/Date Setup The T ime/Date Setup screen is where users may change the time, date, date format, Daylight Saving s Dates, and special time synchronization features. T o get to the T i me/Date Setup screen from the Main Menu: 1. Select  (System Configuration ) 2. Select  (System Information) 3. Sel[...]

10-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 enabled. When the E2 time is up dated, an entry in Service Log is added. If this field is set to No, the E2 clock will have to be set manually . If this field is set to Y es, SNTP support is used. T wo SNTP servers are supported: Primary Time Server , and an optional Secondary T ime S[...]

Set Up TCP/IP Quick Start • 10 - 11 2. Press  (Remote Communications) 3. Press  (Modem Setup) to advance to the Gen- eral Services screen Y ou can choose between an in ternal modem (one that is mounted directly on to the E2 circui t board (via the PC-104 slot in previous generat ion E2 circuit boards) or an external modem. If you have a mod[...]

10-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.11 Set Up Net work Baud Rates 10.11.1 COM1 Serial (RS232) Baud Rate T o access COM1 Serial (RS232) and I/O Network baud rates: 1. Press  to open the Main Menu 2. Press  (System Configurat ion ) 3. Press  (System In formation) 4. Press  (General Controller Info) aand nav[...]

Set Up User Access Quick Start • 10 - 13 10.12 Set Up User Access Access the User Access Setup screen from the System Information m enu: 1. Press  to open the Main Menu 2. Press  (System Configurat ion) 3. Press  (System In formation) In the User Access Setup screen, you may add user names and passwords to the controller w ith varying le[...]

10-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.12.1 Changing Required User Access Le vels The Level Requir ed For table in this screen is used to customize what access level is required to perform certain actions within the E2 unit. There are four rows in this table, each of which corresponds to a dif ferent type of E2 function[...]

Set Up I/O Network Quick Start • 10 - 15 10.13 Set Up I/O Net work T o start the setup on the I/O Network, access the Net- work Setup menu: 1. Press  to open the Main Menu 2. Press  (System Configurat ion) 3. Press  (Network Setup) The Network Setup menu displays fou r opt ion s: • Network Summary • Connected I/O Boards & Control[...]

10-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.13.2 Checking Online Status Y ou can check all boards that are on either the Echelon Network (E2 controll ers) or the I/O Network fro m the Net- work Status screen (See F igure 10-24 ). The Network Summary screen d isplays information such as the Subnet and Node addresses for each [...]

Set Up Echelon Network Quick Start • 10 - 17 ESR8 Line Up Boards Enter the number of ESR suction lineup circuit boards (SR100s) in th is field. TD3 T empera tur e Dis p lays Enter the number of TD3 temperature display un its in thi s field. EC2- 29x Ca se Controll ers Enter the num ber of EC2-29x refrigerated case controllers in this field. EC2-3[...]

10-18 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 A menu will appear on the screen, giving you the option of either pressing the service button, entering the Neuron ID by hand, or canceling an d returning to the main screen. Press  to select the service button option. The E2 will prompt you to enter a wait time in the W ait T im e[...]

License Management Quick Start • 10 - 19 five seconds. 10.14.2.2 The Manual ID Entry Method The Manual ID Entry Method involves entering each device’ s twelve-digit ID number by hand. When entered, the E2 searches the network and tries to match th e ID number to the device. When th e E2 finds this device, the commissioning process is comp leted[...]

10-20 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 4. Call Retail Solutions Customer Service at 770- 425-2724 and hav e your MAC Address ready in order to obtain y our unique license key . Once you have received your unique license key from Customer Service, you can now activate the licensed fea- ture(s) from the License Report screen[...]

Set Up Alarming Quick Start • 10 - 21 the firmware. • V iew global data values such as outside air temper- ature and humidity . • V iew a list of other netw orked area controllers at the site, including version and controller type infor- mation. • Connect to the selected E2 for remote configuration changes. • Access T erminal Mode. • V [...]

10-22 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.16.1 Specif ying Alarm Reporting Ty p e s Apart from storing alarms it generates in its own Alarm Advisory Log, E2 can al so report alarms it gener- ates or receives in order to no tify personnel. E2 can report alarms in several dif ferent ways. 10.16.1.1 The Displa y Line Alarms t[...]

Set Up Alarming Quick Start • 10 - 23 10.16.3 Alarm Dial -Out One of the E2’ s most impo rtant alarm reporting fea- tures is its ability to dial-out to remote sites whenever a serious alarm condition occurs. Each E2 is capable of dial- ing out to up to three sites. The E2 may dial out to a co m- puter , a fax machine, a digital pager , or a pri[...]

10-24 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.17 Set Up G lobal Data In a network with multiple E2s, it is often the case that certain sensors or transducer va lues will need to be used by all E2s. A good example of this is outside air tempera- ture. There is no real need fo r ever y E2 to have its own outside air temperature [...]

Set Up Applications Quick Start • 10 - 25 value until the primary prov ider again sends a valid update to the other Global Data applications. The secondary provider would then stop sendin g the sec- ondary value, and all Global Data appl ications would use the primary value. If using this priority setting, you mu st enter board and point settings[...]

10-26 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 10.18.1 Add/Delete an Application Add an Application : 1. Press the  key to open the Main Menu screen. 2. Select  (Add/Delete Application) to open the Add/Delete Appl ication menu. 3. Select  to add an application. 4. Choose an application by pressing  (LOOK UP) to open th[...]

Set Up Applications Quick Start • 10 - 27 10.18.2.1 The E dit Menu The Edit menu becomes available when you are on a Setup screen and can be open ed by pressing  (EDIT ). Depending on which Setup option (i ndex tabs) is high- lighted, the Edit menu allows you to change field format- ting using these o ptions: • Alternate I/O Formats - settin[...]

10-28 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 tings and setpoi nts, and define inpu ts and outputs in the E2. Figure 10-1 1 and Figure 10-48 show a typical Setup screen and its primary elements. Index T abs The ten boxes at the top of the screen labeled C1 through C0 are known as the index tabs . These tabs pro- vide a short inde[...]

Set Up Applications Quick Start • 10 - 29 After all of the functions of E2 are set up, the next step is to set the System Configuration , which is basically how the system is used. 10.18.3 Using the H elp K ey to get Proper t y H elp Property Help gives an explanation of the parameter, input, or output the user has selected. Pressing the  key [...]

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Suction Groups Software Overview • 11 - 1 11 Sof t ware Ov er vie w 11.1 Suc tion Groups 11.1.1 Introduction The E2 RX refriger ation controller uses suct ion group applications to cycle compressor s in an ef fort to maintai n a constant suction pressure or temperature in a refrigeration system. A suction group may contain up to 16 co mpressor st[...]

11-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 cycled ON or OFF . Unlike th e Suction Grou p appli cation, which uses a PID percentage to determine how many stages to turn ON or OFF , the Enhanced Suction Group keeps historical data of th e ef fects each compressor stage has on the suction pressure or temperature, and analyzes that[...]

Condenser Control Software Overview • 11 - 3 11.2 Condenser Control An E2 RX is capable of cont rolling air-cooled or evap- orative condensers. The E2 RX-300 may control a single condenser , while the RX-400 m ay control up to two con- densers. 11.2.1 Air C ooled Condensers An air-cooled condenser consists of one or more fans that blow air across[...]

11-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The refrigerant temperature is subtracted from the value of an ambient air temp erature sens or . The result is the temperature differ ential . It is this differential value that is compared to the PID setpoi nt for the purpose of determining the amount of total fan capacity to activat[...]

Standard Circuits Software Overview • 11 - 5 11.3 S tandard Circuits Refrigerated cases that do not use case controllers are controlled by Standard Circuit applications. In a Standard Circuit application, the E2 is responsible for all case mon- itoring and control ; it uses the RS485 I/O Network to bot h gather case temperature input s and activa[...]

11-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 and the Line Up(ESR)/Defrost method, and the Lineup(MFESR)/Defrost method. 11.3.1.1 T emperature Monito r The T emperature Monitor metho d does not control case temperature. The applica tion will read and record case temperature inputs, but it will not make any attempt to control tempe[...]

Standard Circuits Software Overview • 11 - 7 will turn the Defr ost output ON to activate the heaters con- nected to the out put. Any user-defined Pump Down and Run-Off times will be observed as normal. 11.3.2.3 Defrost T ermination Both the start and the end tim es of a defrost cycle are determined by the user . The Pump Do wn, Defrost, and Run-[...]

11-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 refrigeration solenoid and the fans (if activ e) and turn the lights ON. 11.3.4 F an Control A circuit’ s circulation fan is always ON when the cir- cuit is in refrigeration mode . Its state during defrost is determined entirely by how the application is programmed by the user . Y ou[...]

Standard Circuits Software Overview • 11 - 9 Figure 1 1-5 - T ypical Case in a S tandard Cir cuit Input Sensor T ype Wiring Instructions Case T emp Probe (up to 6) T emperature see T able 9-1 on page 9-3 Defrost T ermination Probes (up to 6) May be digital (Klixon) or T em- perature see T able 9-1 on page 9-3 Product Probe (up to 6) T emperature [...]

11-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.4 Case Control Circuits 11.4.1 Ov er view Case circuits that use CC-1 00s, CS-100s, EC-2s, or CCBs for case control rely on Case Circuit Control appli- cations in the E2 to provide them the necessary setpoints, defrost scheduling, and other control parameters. Unlike Standard Circu[...]

Case Contro l Circuits Software Over view • 11 - 11 ming and viewing status. (The EC-2 29x version controls the refrigeration solenoid valve t o allow the passage of refrigerant to the TXV valve, whereas the 39x version co ntrols a pulse valve on the liquid side of the evaporator to regulate su per- heat.) • CCBs - V ersion 2.3 and above of the[...]

11-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 time, Superheat Control will begin. Recovery Mode always lasts for a specific number of seconds. The case controller determin es the duration based on past performance of the evaporator during prev ious Recovery Modes. Thermostatic Expansi on V alves (TXVs) As an alternativ e to regul[...]

Case Contro l Circuits Software Over view • 11 - 13 defined Pump Down and Run-Off times will be observed as normal. Electric Defrost Electric defrost uses electr ic heaters to defrost the evaporator coil. During elect ric defrost, the application will turn the Defrost output ON, which will likewise acti- vate the heaters connected to the power mo[...]

11-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Full OFF setpoint ). Based on this comparison, the anti- sweat heaters will do one of three things: • If the input is equal to or above the Full ON set- point, the heaters remain ON 100% of the time. • If the in put value is equal to or below the Ful l OFF setpoint, the heaters wi[...]

Case Contro l Circuits Software Over view • 11 - 15 Clean Modes may be either fixed or timed. Fixed Clean Modes begin when the clean switch is turned ON and end when the clean switch is turned OFF . Ti med Clean Modes begin when the clean switch is turned ON and ends a specific time afterwards. The user specifies how long the wash mode will last.[...]

11-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 case controller has no usable case temperature input value), the case controller wi ll keep the valve percentage at its last known good value and continu e operation as nor- mal. For instance, if the valve was at 75% when the case temp sensor(s) failed, the valve will remain at 75% un[...]

Logging Groups Software Over view • 11 - 17 olution (how precisely the analog values are recorded). 11.5.1 P ossible Data Errors For point log groups, regardless of the resolution, the following applies when errors occur in log data: A displayed value of DA T A N/A (LOG_DA T A_NA) is used in medium and low resolution logs when that particu- lar t[...]

11-18 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 user). If there is no “L” beside the definition, the value is not part of a logging group and therefore will not be logged. 11.5.4 Setting Up Logging T o begin logging setup, go to the Logging Set up menu: 1. Press  for the Main Menu. 2. Press  System Configu ration. 3. Pres[...]

Logging Groups Software Over view • 11 - 19 for more information on wh at indi vid ual parameters do.) 11.5.5 Logging Group Stat us Screen From the Logging Group Summary screen, you can also access the Status screen for any logging group in the list by highlighting the desired gro up and pressi ng Enter: From the S tatus screen you can: • V iew[...]

11-20 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.5.6.1 Logging Group Report The Logging Group Report provides a summary of the logging group configuration and a complete list of all points associated wi th that group. T o display the Lo gging Group report: 1. From the Status screen of the desired Logging Group application, press [...]

Air Handling U nits (AHU) Software Overview • 11 - 21 11.6 Air Handling Units (AHU) 11.6.1 Ov er view The E2 BX supports the simultaneous control of u p to six air handling units (AHU). AHU Control applications govern all aspects of an AHU’ s operations, including heat- ing and cooling, dehumid ifi cation, fans, and economizer control. Unlike r[...]

11-22 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 ters. Whether in Continuous or A uto mode, the fan will be ON when Fan Control calls for it to be ON, and OFF when it call s for it to be OFF . 11.6.4.2 T wo-Speed F ans T wo-speed fans have a LOW and a HIGH speed set- ting. Y ou must specify the number of the stage that, when activat[...]

Air Handling U nits (AHU) Software Overview • 11 - 23 economization i s enabled. 6. In vs. Out Enthalpy - This strategy requir es indoor and outdoor humidity sensors and also indoor and outdoor t emperature sensors. Th e enthalpy of the outdoor air is calculated and com- pared to the enthalpy of the indoor air . If the out- door air enthalpy is l[...]

11-24 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 comfortably within the range of the new setpoint. Figure 1 1-15 shows an example of how pre-starts and pre-stops work in a heating application. From unoccupied mode, the pre-start period ramps the t emperature up slowly so that when the schedul ed change from unoccu- pied to occupied [...]

Zone Control Software Over view • 11 - 25 11.7 Z one Control 11.7.1 Ov er view An HV AC Zone is a collect ion of up to sixteen rooftop units or air handling units that work togeth er to mai ntain the same temperature and hum idity throughout a part icular volume of space. The primary function of an HV AC Zone is to “manage” the operation of e[...]

11-26 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.7.2 Ho w Zones W ork A Zone is built by first creating a Zo ne appli cation in the E2 BX. Then, all HV AC unit applications t hat will be a part of the Zone must be connected with the Zone applica- tion. This connection process is known as association . When a rooftop unit or AHU i[...]

Zone Control Software Over view • 11 - 27 ever , if desired, an AHU may be associated with a Zone application, which wi ll allow the AHU to use the Zone’ s setpoints, occupancy state, summer/winter state, and dehu- midification and economizatio n en abling. 11.7.4 T emperat ure Control As mentioned, Zone applications do not “con trol” tem- [...]

11-28 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.7.8 The Effect of Enabling Ec on - omization Both MultiFlex R TU and AHU app lications suppo rt the use of both two-position (digital) and vari able-position (analog) economizers. Digita l economizers, when enabled, behave like a first stage of cool. When analog economizers are ena[...]

Zone Control Software Over view • 11 - 29 pied to occupied mode o ccurs, the temperature will already be at or near the occu pied heating se tpoint. Dur ing the pre-stop, which occurs be fore the Zone application goes from occupied to unoccupied m ode, heatin g is sus- pended and the temperature is allowed to “coast” down to the unoccupied se[...]

11-30 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The Zone Association screen lists all R TUs/AR TCs, and AHUs that are set up on th e current E2. T o make an association, move the cursor to the HV AC Zo ne field of the R T U/A R TC or AHU you wish to associate, and press  (LOOK UP) to open the Application Select ion menu and use [...]

Lighting Schedules Software Over view • 11 - 31 setpoints, and overrides the schedule as t he real-time light- ing conditions warrant. As a result, the li ght level sensor and schedule both work to provide adeq uate lig ht when needed AND saving energy by keepin g lights OFF when they are not necessary . 11.10.2 F unctions of the Ligh ting Schedu[...]

11-32 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 state, when both the light level state and the LOGIC IN input are ON, the resulting output command will b e ON. The out put command will remain ON until both th e light level state and the LOGIC IN input turn OFF . • Both ON/LLEV OFF - Like the Both ON/ Both OFF strategy , except on[...]

Lighting Schedules Software Over view • 11 - 33 11.10.5.2 Offset Solar Control The Offset Solar Control cell of the Lighting Schedule application uses the Sunrise Of fset and Sunset Offset parameters to determine how many minut es before or after sunrise the sun is considered to b e risen, or how ma ny minutes before or after sunset the sun is co[...]

11-34 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 longer than the programmed proof del ay , the Proof cell turns its Proof output ON to signify a failure has occurred. The Proof cell will deactivate the Proof output if the proof failure has been cleared longer than th e programmed proof latch time. 11.10.9 O utput Light Dimming The d[...]

Demand Control Software Overvie w • 11 - 35 As mentioned in Section 1 1.1 1.1, Intr oduction to Demand Limit Contr ol , all KW input values are gathered together and averaged togeth er in a demand window . The demand setpoint is then subtr acted from this average. The result of this calculation is called the integral error (or integral ) of the d[...]

11-36 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 significant ef fect on the system if it were to be shed for a prolonged period of time. Examples: motor roo m exhaust fans, satellite H V AC units and/or lights in low-occupancy rooms. 2. Ro tational Shed The Rotational Shed levels are shed in sequence only if all defined First Shed l[...]

Demand Control Software Overvie w • 11 - 37 11.11.6 How Dem and Control Uses Load Shedding Demand Control uses three parameters to perform load shedding: the current KW in put value, the current integral error (described in Section 1 1.1 1.2, Demand Monito ring ), and the active KW setpoint. Th e active setpoint is chosen from four different setp[...]

11-38 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 loads. 11.11.6.1 P ower Monitoring Input The Input T ype Selection parameter defin es the way the Power Monitoring input ( INPUT under the Inp uts tab in application Setup) will be used. The parameter can be set to: KW Analog , or Pulse KWH . Settings When KW Analog is selected, verif[...]

Loop/Sequence Contro l Software Overview • 11 - 39 basic functions: • LOGICAL COMBINA TION: Up to four inputs may be combined using standard logical combina- tion methods (such as AND, OR, XOR, etc.) The result is the command outpu t value , which can be used to operate a relay . • BYP ASS: The command outp ut may be configur ed to be bypasse[...]

11-40 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 being sent to the outputs, rep lacing it wit h a fixed val ue specified by the user . The value from the Override cells is then sent to the Loop/Sequence Control’ s PID output, and also to th e two output cells for conversion to stages and PWM. 11.13.1.2 Output Cells The two output [...]

Loop/Sequence Contro l Software Overview • 11 - 41 of the Occupancy inpu t. If you wish to follow a schedule for occupancy , this input must be tied to the output of a T im e Schedule application. 11.13.2.2 The Setp oint Float Ce ll The Setpoint Float cell provides users to raise and lower the control setpoin t based on the value of a sensor (cal[...]

11-42 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 stant period of time that consists of one ON event and one OFF event. The PWM cell takes the PID percentage and turns the output O N for an equivalent percentage of the total pulse period. In other words, if the PID output is 60% and the pulse period is 30 seconds, every 30 seconds th[...]

Power Monitoring Software Over view • 11 - 43 occur weekly or annually). 11.14.1.4 Overlapping Events may , and often do overlap within a schedule. When events overlap, the E2 uses the fo llo wing priority structure, from high est to lowest: 1. T emporary Schedule Event #1 2. T emporary Schedule Event #2 3. T emporary Schedule Event #3 4. Events [...]

11-44 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.15.2 Logging Power Monitoring appl ica tions are pre-programmed with extensive logging capabili ties that record the hourly , daily , and mon thly power usage statistics. Hourly The hourly log contains a list of power usage summa- ries of the previous 48 hours. An hourly log ent ry[...]

Anti-Sweat Setup Software Over view • 11 - 45 11.16 Anti-Sw eat Setup An anti-sweat application controls one anti-sweat zone. An anti-sweat zone is defined as one or m ore anti- sweat heaters that use the sa me dewpoint (or RH and tem- perature) sensors and the same control setpoi nts. If all the outputs on a 20-channel PMAC pa nel are goi ng to [...]

11-46 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 drops to the Unoccupied Heating Setpoin t or rises to the Unoccupied Cooling Setpoi nt, the heat or cool out put s go to 100% ON. They remain in this state until the tempera- ture rises above the heating setpoint plus the hyst eresis, or below the cooling setpoint minus the hysteresi [...]

Analog and Digital Combiners Software Overview • 11 - 47 adjustment. As the value of the reset sensor varies within the mini- mum and maximum range, an equivalent port ion of the maximum setpoint adj ustment will be added or sub tracted from the heating or cooling setpoint. When the reset sen- sor value is directly in between the mini mum and max[...]

11-48 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 must be used. A Multiple Input cel l is a simp le application that reads data values from its inputs, combines them using a user- defined combination strateg y , and sends the combined value to the desired appli cation input. A common application fo r this is in HV AC control, where a[...]

Pulse Acc umulation Software Over view • 11 - 49 drop leg temperature rises above this setpoint, the con- denser fans are cycled ON rega rdless of the value of the TD. The Drop Leg Offset setp oint is an adjustme nt entered, if needed, after measuring liquid subcoolin g dur- ing operation of an individual cond ensing unit. The TD setpoint is the [...]

11-50 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 total accumulation, and the last accumulated total informa- tion can be viewed. The current output sho ws the rate of consumpti on of the quantity represented by pulses. A verage out put shows the average rate value accumulated over the period set in the A verage W indow parameter . T[...]

Irrigation Control Software Over view • 11 - 51 11.21.2.1 C ycle Control T ypes By default, T imed cycles are always used unless the user has configured a flow sensor (optional). If a flow sen- sor is configured, a control type parameter will becom e visible where the user can select either a T imed or Vo l u m e cycle control type. During any cy[...]

11-52 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.21.5.1 Byp ass F ailsafe While each zone is bypassed to ON, a timer is checked. If time has elapsed equal to or greater than the zone’ s cycle duration parameter, the bypass input will be ignored and the zone will return to normal operat ion. For a zone in Bypass Failsafe, its by[...]

Flexible Combiner Software Over view • 11 - 53 stages have been set to High, then the fan speed should be set to High; otherwise, the fan speed should be set to Low . If for any reason the algori thm thin ks that the high speed and the low speed should both be ON, the high- speed fan should be turned ON only . Proper fan speed should be set when [...]

11-54 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.23.2 Learning Mode When an MCC application r uns for the first time, it undergoes a "Learning Mode" period to collect data on the chiller stages. During Learning Mode, the MCC will con- trol the chilled water temperature, but it will purposely cycle the chiller stages in [...]

Boiler Software Over view • 11 - 55 11.23.4.1 Digital Scroll Compressor MCC can also utilize a single Digital Scroll Compres- sor . The assumption is that one o f the Compressor Control Modules in the system may have a digital scroll i nstead of a standard scroll com pressor installed. Th e Digital Scroll Compressor may not be the same size as th[...]

11-56 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 11.25 R efrigerant Monitor - ing System (RMS) The RMS enables the E2 abi lity to measure the refrig - erant used to add, remove and repair an asset that has a refrigerant char ge. RMS is avai lable for E2 versions 3 .0 1 and above. The RMS comes with two components that are installed [...]

Detailed Setpoint Change Logging Software Overview • 11 - 57 • User – the user nam e. • Application Name – the name of the cell that was changed. • Property Name – The name of the property that was changed. • From – The value of the setpoint • To – The new value of the setpoint 11.26.2 Logged Changes A log will be appended wit[...]

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The E2 Home Screen Operator’s Guide to Using the E 2 • 12 - 1 12 O perator ’s Guid e to Using th e E2 12.1 The E2 Home Screen The Main Status or Home screen ( Fi gure 12 - 1 and Figure 12-2 ) is divided into sections that display the cur- rent status in areas of impo rtance in the system (i.e., for RX: suction groups, compresso r stages activ[...]

12-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Po wer Moni toring Section In the lowest left-hand corn er of the BX Home screen is the power monitoring sec tion, containing active KW and average power information. Light Schedules Section In the center of the BX Home screen is ON and OFF status information for light schedules. Air H[...]

Toggling Full Options Operato r’s Guide to Using the E2 • 12 - 3 12.3 T oggling F ull Options T ogglin g Fu ll Options on allows you to have fu ll access to programming appli cations. T o T oggle Full Options on: 1. Press the  key 2. Select  (System Configuration) 3. Select  (System Information) 4. Select  (T oggle Full O ptio ns) F[...]

12-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The System Informatio n Menu The System Informatio n menu is used to set up the E2. The options in this menu allow setting up ti me and dat e , passwords, toggle full options, general in formation about the controller, and other important data. The System Information Menu is another me[...]

Navigation Operator’s Guide to Using the E2 • 12 - 5 defrosting can be initiated from the Actions Menu box by pressing the  key from the Home screen or any sta- tus screen. When you press the Enter key , only th e options that are appropriate to the cu rrent field a nd application will be displayed; all o thers will be hidden. For example, i[...]

12-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 tings and setpoi nts, and define inpu ts and outputs in the E2. Figure 10-1 1 shows a typical Setup screen and its pri- mary elements. Index T abs: The 10 boxes at the top of the screen labeled C1 through C0 are known as the index tabs. These tabs pro- vide you with a short index of th[...]

Navigation Operator’s Guide to Using the E2 • 12 - 7 screen, allowing you to change their contents and/or select them to perform other functions like viewing logs/ grap hs or setting alarm parameters. The E2 includes arrow keys for the user to easily navi gate the cursor around each screen. Areas can be accessed for detailed information and cer[...]

12-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Actions Menu and gives the user access to controller func- tions such as graphing, logging, setup, and detailed statu s. The Log In/Out Ke y The Log In/Out  key brings up the current E2 User Login Screen when logging in. If the Log In/Out  key is pressed in order to log out and t[...]

Customizing the Home Scre en Operator’s Guide to Using the E2 • 12 - 9 12.5 C ustomi zing the Home Screen The Home screen can be cust omized to show different information depending on th e user ’ s needs. If you wish to change the Home screen from the default screen, follow the steps below . There are ei ght different screen options available[...]

12-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 cuit Bypass screen opens. 4. The Circuit Bypass screen (see Figure 12-14 ) will display the circuit na me, its current state, and the bypass state. The Bypass Command field will be highlighted. 5. Press  LOOK UP . The Option List Selection screen (see Figure 12-15 ) will give you f[...]

Checking Boards Online Operat or’s Guide to Using th e E2 • 12 - 11 The compressor stage or conde nser fan stage in over - ride mode will be marked with a cyan blu e background in the Main Status scr een indicating that the override is in effect. 12.8 Checking Boards Online Y ou can check all boards that are on either the Echelon Network (E2 co[...]

12-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 The E2 BX controller has four status screens that are each accessible (from the Home screen) by pressing the corresponding function k ey . AHU Status Screen Press  . The AHU information such as control temperature, season mode, space humidity , apparent tem- perature, heat/cool mod[...]

Alarms Operator’s Guide to Using the E2 • 12 - 13 • F AIL - A failure is a special message that signifies a failure in an E2 system, an application, or in an input or output device controlled by an ap plication (such as a sensor or fan).Returned-T o-Normal and Forced-T o-Normal Alarms For as long as the condi tion that caused the alarm mes- s[...]

12-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 T o acknowledge an alarm o r not ice, hi ghlight the desired log entry and press  (ALARM ACK). A screen will come up promptin g the user to either acknowl- edge the selected advisory , ac knowledge all advisories, or to cancel the operation. •P r e s s  to acknowledge the sele[...]

Viewing Logs and Graphs Operat or’s Guide to Using th e E2 • 12 - 15 and time on which the reset occurred will be sh own beside the report priority . 12.10.9 F acilit y Status Displa y (FSD) Alarms The FSD can be used to handle alarms. Information such as time stamp, alarm ID string, current status, the rea- son an alarm was triggered, (if a ca[...]

12-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 12.11.1.2 Se tup Screens When setting up an application using a Setup screen (see Section 10.7.2, S tatus Scr een s ) all inputs and outputs that are set up to be logg ed will be m arked with an L on the right-hand side. From th e Setup screen, you may access the logs of these inputs [...]

Viewing Logs and Graphs Operat or’s Guide to Using th e E2 • 12 - 17 12.11.2 Log V iew The Log view shows logged data in a tab ular format arranged by the date/t ime of sample. 1. Highlight a value from any screen and press  to open the A ctions Menu. 2. Select Log , and the Log screen opens. Several function keys may be used to navigate the[...]

12-18 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Pressing  again zooms in even farther . Pressing  zooms out, resulting in a graph whose time scale spans twice that of the previous view . This dou- bles the number of displayed samples. Navigating a Zoomed V iew While zoomed in on a graph, only a subset of the total number of s[...]

Appendix A: Case Type Defaults • A - 1 Appendix A: Case T ype Defaults The table below lists the sixty-four default case types that may be used in Standard Circuit or Case Control Cir - cuit applications along with the recommen ded defaults for each case type. When one of these sixty-four case types is selected, the E2 automatical ly ent e rs the[...]

A-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 27 HDBX Meat holding box 30 44° 22° 01:00 3/18 3/45 2/60 2/60 28 DYCS Multi-deck dairy 35 44° 24° 01:00 4/20 4/45 2/60 4/60 29 RFDY Rear load dairy 28 38° 18° 01:00 4/20 4/45 2/60 4/45 30 RIDY Reach-in dairy 30 40° 20° 01:00 4/20 4/45 2/60 2/60 31 DYBX Dairy cooler 34 44° 24° [...]

Appendix B: Pr essure/Voltag e and Temper ature/Resistance Charts for Eclipse Transducers & Re tail Solutions Temp Sensor s • B - 1 Appendix B: Pressure/V oltage and T empera - ture/R esistanc e Char ts for E clips e T ransduc - ers & Re tail Solutions T emp Se nsors Retail Solutions Temperature Sensors Resistance (ohms) Temperature (F) 3[...]

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Appendix C: Alarm Advisory Messages • C - 1 Appendix C: Alarm Advisor y Messages The table below is a list of all alarm messages that may a ppear in E2’ s Alarm Advisory Log. Each alarm message is listed by its Alarm Name, which is the text recorded in th e Al arm Advisory Log when the error occurs, and the Default Priority , wh ich is the defa[...]

C-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Application Setpoint Has Changed 99 A user has changed a setpoint in one of E2’ s applica- tions. Application W as Created 99 A user has cr eated a new application in this E2. Application W as Deleted 99 A user has dele ted an existing application in this E2. AR TC/MultiFlex R TU Over[...]

Appendix C: Alarm Advisory Messages • C - 3 Comb T emp Hi Limit Exceeded User The combined temperature of an entire S tandard Cir- cuit or Case Control Circuit has risen above its pro- grammed high temperature setpoint. Comb T emp Low Limit Exceeded User The combined temperature of an entire S tandard Cir- cuit or Case Control Circuit has fallen [...]

C-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Controller T ype Mismatch 20 A device on th e Echelon network is of a different type than the user has specified. In other words, a user might have wired a device such as a CC-100P to the network but set it up in the E2 software as a CC- 100LS. Check your network setup and if necessary [...]

Appendix C: Alarm Advisory Messages • C - 5 Dial T o Day T ime Site 3 Failed 20 E2 tried to dial out to the sit e liste d as Day T ime Site 3 and was unsuccessful. Dial T o Night Site 1 Failed 20 E2 tried to di al out to the site listed as Night Site 1 and was unsuccessful. Dial T o Night Site 2 Failed 20 E2 tried to di al out to the site listed [...]

C-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 External Fault 30 An external fault input defined in a Multiflex P AK controller has indicated a failure. External fault inputs in the P AK are used to detect a Rack (Pack) failure produced by some device out of the P AK's control. Failed Attempt T o Bind Input 50 A valid link coul[...]

Appendix C: Alarm Advisory Messages • C - 7 Firmware Is Not Compatib le 20 The firmware in a unit controller is not compatible with the current version of E2. Firmware Update Failed 10 The firmware on a unit controller was not success- fully updated. Flash File Has A Bad CRC Error 50 An inte rnal error has occurred in the E2. Flow obstructed 30 I[...]

C-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 IRLDS: Absorption Data Error 20 An internal error has occurred in the IRLDS. Check the IRLDS display for error code information, and call Retail Solutions service. IRLDS: ADC Error 20 An internal error has occurred in the IRLDS. Check the IRLDS display for error code information, and ca[...]

Appendix C: Alarm Advisory Messages • C - 9 ISD Discharge Pressure Lockout 20 The disc harge pressure has gone above the high dis- charge cut out, and this c ondition is set to only gener - ate a lock out. ISD Discharge T emp Lockout 20 A lock out has occurred on the compressor because the discharge temperature sensor has gone above its alarm set[...]

C-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Lost Log Data-CRC Error 30 An internal erro r has occurred in E2, resulting in lost log data. Low Battery V oltage 99 The backup battery that keeps the time and date resi- dent on the E2 main board may need to be replaced. Low Limit Alarm User An HV AC appl ication (AHU, Zone, R T -100[...]

Appendix C: Alarm Ad visory Messages • C - 11 Normal Low Limit Exceeded User An analog va lue has fallen below its programmed Lo Limit setpoint. Not Enough Backed Memory 10 The E2 tried to save data to the battery-backed mem- ory , but the memory was full. Not Enough Flash Memory 20 The E2 tried to sa ve data to the flash memory , but the memory [...]

C-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Point Log Cleared-Stamps Ahead 50 After a power failure or reset, E2 tried to recover log data from its memory , but the log data was corrupted. E2 cleared all data from its point logs and started over . Point Log Stuck-No Memory 15 A Point Log is unable to save new values because ther[...]

Appendix C: Alarm Ad visory Messages • C - 13 RX/BX Firmware Update Failed 20 The E2’ s firmware update wa s not successful. RX/BX Firmware W as Updated 50 The E2’ s firmware was successfully updated. Smoke Detected 30 A smoke detector input on an AR TC/MultiFlex R TU has detected smoke. SRAM Memory Corrupted - Reboot 30 A problem with memory[...]

C-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 User Cleared All Applications 50 A user has clea red out all data from all applications in this E2. User/Appl. Forced Reset 50 A user or an application has forced a reset of this E2. VS Alarm 20 Multiflex P AK variable speed device alarm. VS Inverter Fail User A variable-speed inverter[...]

Introduction to PID Contro l Appendix D: PID Control • D - 1 Appendix D: PID Control Introduc tion to PID Control PID Control is a specialized method of closed-loop control that stri ves to maintain equali ty between an inpu t value and a user-defined setpoint by operating a device or a number of devices at somewhere between 0% and 100% of full c[...]

D-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Throttling Range on page D-1. Example 1: Suppose a Case Co ntr ol application has a thr ot tli ng range of 10 degr ees. Also, for simplicity’ s sake, assume only the Pr op ortional Mode is active and the pro- portional constant Kp is one. The syst em begins with a 0% output at the bot[...]

Introduction to PID Contro l Appendix D: PID Control • D - 3 Saturation Once the input value has wandered outsid e Propor- tional Mode’ s throttling range, the out put percentag e will be at 0% (if below the Throttling Range) or at 100% (if above the Throttling Range). At this point, PID is consid- ered to be in saturation, mean ing it is opera[...]

D-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 sate for error . T o reduce this lag time, Deriv ativ e Mode is used. Derivative Mode constantly analyzes the rate of change of the error , makes a prediction about what the future error will be, and makes an adjustment to the output in an attempt to reduce the rate of change in the err[...]

Other PID Features Appendix D: PID Control • D - 5 Therefore, as the input valu e gradually drops below the setpoint, the Proportional M ode of PID wi ll gradually bring the output percentage down. When the input drops below the low end of the throttling ran ge, the output will be zero. The opposite happ ens with the i nput value begins t o rise [...]

D-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 are 20% and 100% respectively , the out put per- centage will never be below 20%, even if t he P , I, and D Mode adjustment s call for the outpu t to be below 20%. The output will remain in saturation at 20% until a higher output percentage is called for . In short, PID works as it norm[...]

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Appendix E: Compressed Point Log Sample Limits and Precision Tab • E - 1 Appendix E: C ompres sed P oint Log Sample Limits and Precision T ab Medium Resolution Low Resolution Engineerin g Unit Low Cl ip High Clip Precision Low Clip High Clip Prec ision Temperature Degrees Centigrade * -200 1,500 0.0259427 -40 97.7778 0.555 556 Degrees Fahrenheit [...]

E-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Energy Watt-Hours* 0 131,058,000 2000 0 9,920,000 40000 Kilowatt-Hours* 0 13 1,058 2 0 9,920 40 Parts Per Million Parts Per Million* 0 32,764.5 0.5 0 2,480 10 Percentage Percentage* 0 200 0.003052 08 0 124 0.5 Revolutions Per Minute Revolutions Per Minute* 0 65,529 1 0 2,480 10 RPM Chan[...]

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Appendix F: Troubleshooting • F - 1 Appendix F: T roubleshooting The chart below describes sym ptoms and solutions if troubleshooting the system or equipment i s needed. For further information, contact R etail Solutions Service at 1-800-829-2724. SYMPTO M P OSSIBLE PROBL EM SOLUTIO N I/O Network Problems I/O board not getting power . Check I/O b[...]

F-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Echelon Network Problems Faulty wiring. Check connections. Are wires broken or loose? Check network polarity (positive to posi tive/ negative to negativ e). Check for wire damage. T ermination jumpers are set incorrectly . Check for proper settin g of ter- minating resistance jumpers. N[...]

Appendix F: Troubleshooting • F - 3 Compressor will not Operate Com presso r is not programmed properly . V eri fy that E2 was programm ed for correct number of compres- sor stages. Highlight the General tab (C1) in the Su ction Group Setup screen. Is the correct num- ber of stages in the “Number of Stages” field? Compressor ty pes are set up[...]

F-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Compressor will not Operate (Cont.) 8RO fail-safes are not wired cor- rectly . V eri fy fail-safe wiring on 8RO board for N.O./N.C. positions. One wire of the two-wire con- nection should always be con- nected to the middle terminal. The second wire must be either connected to the N.C. [...]

Appendix F: Troubleshooting • F - 5 Problems with Condenser Condenser will not operat e. V erify that E2 is programmed with proper number of fans. 1. Highlight the General tab (C 1) in the Condenser Setup screen. 2. Is the correct number of fans in the Number of Fans fi eld? Incorrect board and point set- tings. Confirm proper board and point set[...]

F-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Problems with Cases Case will not go into hot gas or cool gas defro st. Check Group LLSV in Suction Group setup: 1. Go to the Outputs tab (C5) on the Suction Groups Setup screen and check GROUP LLSV . 2. V erify that the case(s) is assigned to the correct group. Case will not terminate [...]

Appendix F: Troubleshooting • F - 7 Problems with T emp Sensor or Pressure T ransducer Displaying Proper V alue 16AI input dip switch es are set improperly . The 16 dip switches on the 16AI board correspond to each of the inputs: Dip Switches Up = T emperature Sensor Dip Switches Down = Pressure T ransducer Incorrect board and point address. Set [...]

F-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Dehumidification Problems Number of stages are not set up or set up incorrectly . From the Home screen, press  (AHU),  (SETUP). Move cursor to C9 (Dehum) to check Dehum Stages. Dehumidifier source not set up. From the same screen, veri fy what the sensor source is. T emperature se[...]

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Appendix G: Revision Log • G - 1 Appendix G: R evision Log What's New in the E2 Manual Rev 13: • Light Commercial Thermostat • Refrigerant Leak Detection System (RLDS) • XM Series of Controllers • Copeland Scroll — K5 Refrigeration Com pressor (Lrg Ref Scroll) • XR75CX-Case Display[...]

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• I - 1 Index Numerics 16AI Analog Input Board input type dip switches 9-1 power connections for sensors 9-2 specifying the number of 10-2 , 10-15 wiring input devices to 9-1 16AIe Analog Input Board defined 2-11 detail 2-11 4AO Analog Output Board defined 2-10 features 2-10 specifying the number of 10-2 , 10-15 8DO Digital Output Board defined 2[...]

I-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 viewing 12-12 date and time stamp 12-12 dial-out 10-22 The Alarm Output 10-22 The Display Line 10-22 The Echelon Network 10-22 forced to normal. See Alarms, reset to nor- mal. resetting 12-14 reset-to-normal 12-13 return-to-normal 12-13 state, in advisory log 12-12 the Alarm Annunciator[...]

• I - 3 EEVs 11-11 sensor default locations 9-14 sensor failures 11-15 – 11-16 sensors default installation locations 9-14 setting up individual CC-100s 11-16 specifying the number of 10-2 , 10-16 stand-alone mode 11-15 superheat control 11-11 temperature control 11-11 temperature probes installing 9-14 valve cable 9-15 valves 11-11 EEPRs 11-12[...]

I-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 pulsed 11-13 pump down delay 11-12 reverse cycle hot gas 11-12 run-off time 11-12 standard circuits 11-6 defrost states 11-6 defrost type 11-6 electric defrost 11-6 emergency defrost 11-7 pulsed defrost 11-7 termination 11-7 timed and reverse air 11-6 termination 11-13 pulsed defrost 11[...]

• I - 5 wire length limitations 8-3 wire restrictions 8-3 wiring 8-1 wiring type 8-1 Echelon Network, Setting Up 10-16 Economizers. See AHUs, economizers. ECT MODBUS Control Techniques VSD 6-6 Copeland ISD Compressors 6-6 Energy Meter 6-7 iPro DAC 6-7 MRLDS 6-7 XR, XEV and XEV22D Case Controller 6-6 Edit Menu 10-27 EEPRs. See Valves. EEVs. See Va[...]

I-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 digital push button mode 9-10 selecting units 9-9 pulse type setting units per pulse 9-9 Insertion Temperature Probe. See Sensors, Inser- tion Probe. Inside Temperature Sensor. See Sensors, Inside Temperature. Installation Guide 16AI 6-18 4AO 6-15 8IO 6-17 CC-100/CS-100 8-6 E2 4-7 ESR8 [...]

• I - 7 Logging power monitoring 11-44 Logging Groups 11-16 Base Log Group 11-17 Data Compression 11-17 Clipping 11-17 Incompressible DataTypes 11-17 Log Reports 11-19 Logging Setup 11-18 Logging On 10-1 Logs and Graphs 12-15 LonMark Device 8-5 LonWorks Network. See Echelon Network. -M- Main Board 2-2 Main Processor Board 2-2 Main Status Screen 1[...]

I-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 -O- Off-Cycle Defrost. See Defrost, off-cycle. Open Echelon 8-4 Operator’s Guide to Using the E2 12-1 OSS. See AHUs, optimum start-stop. Outputs digital selecting units 9-13 Outside Temperature Sensor. See Sensors, out- side temperature. Overrides initiating 12-10 -P- PAK 2-7 , 11-30 [...]

• I - 9 header 10-4 Help line 10-4 Screen Types 10-5 , 12-5 actions menu 10-6 RX and BX Main Menus 10-5 setup screens 10-7 status screens 10-5 system configuration menu 10-7 system information menu 10-8 Screens Main Status 10-3 Status 10-5 Sensor Control analog alarm control 11-38 combiner function 11-38 cut in/cut out control 11-38 analog sensor[...]

I-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 Serial Configuration 5-1 Serial Connection Manager 5-1 Serial Tab 5-1 Service Button 10-17 CC-100 10-18 Setpoints separate 11-24 Setpoints, entering 10-27 Setting Number of Applications 10-3 Setting the Time and Date 10-9 Setup Screen 12-5 Setup Screen Configuration 10-26 Setup Screens[...]

• I - 11 TD strategy 11-48 Temperature Differential Strategy 11-3 Termination 8-2 block 8-3 Echelon jumpers E2 4-2 RS485 jumpers E2 4-2 Termination Block 8-3 Termination Resistance Jumpers I/O Network 6-4 Termination Resistance Jumpers, I/O Network. See Jumpers, termination. Thermostatic Expansion Valves. See TXVs. Time/Date Setup 10-9 Active Dat[...]

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The contents of this publication are presented for informational purposes only and they are not to be construed as warr anties or guarantees, express or implied, regarding the products or services described he rein or their use or applicability. Computer Proc ess Controls, Inc. reserves the right to modi fy the designs or specifications of such pro[...]