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Frymaster 1824G Bedienungsanleitung

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Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Frymaster 1824G die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

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Die Gebrauchsanleitung Frymaster 1824G sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Frymaster 1824G
- Den Namen des Produzenten und das Produktionsjahr des Geräts Frymaster 1824G
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Frymaster 1824G
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

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Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Frymaster 1824G zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Frymaster 1824G und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Frymaster finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Frymaster 1824G zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Frymaster 1824G, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Frymaster 1824G widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    NON-CE & Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Assoc iation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 JUNE 2007 service@frymaster.com www.frymaster.com *8196031* 24G Series Flatbottom Gas Fryers Service & Parts Manual Models 1824G, 2424G and 1824/[...]

  • Seite 2

    Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN F ACTORY AUTHORIZ ED SERVICE CENTER. DANGER Do not store or use gasoli[...]

  • Seite 3

    DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structu[...]

  • Seite 4

    24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.9 1.9.1 1.9.2 1.9.3 1.10 1.10.1 1.10.2 1.10.3 1.10.4 1.10.5 1.10.6 1.10.7 1.10.8 1.10.9 SERVICE PROCEDURES Functional Description Accessing Fryers for Servicing C[...]

  • Seite 5

    24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.5.1 2.5.2 2.6 2.7 2.8 PARTS LIST Blower Assembly, Combustion Air Burner Manifold and Related Components Cabinetry Backs, Bases, Casters, Sides, Etc. Door Assemblies and Component Parts Flue Caps, Top Caps, and Rela[...]

  • Seite 6

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  • Seite 7

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers c ontain a welded steel fry pot (mild steel) with heat-transfer ducting on the frypot bottom for efficient heating of oil w ithout scorching. A draft inducer draws air over the burners for combustion. Air movem ent direct s[...]

  • Seite 8

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 An electromechanical gas valve regulates gas flow to the m anifold. 24G Series Flatbottom gas fryers are equipped with either a 120-volt valve system (standing p ilot) or a 24-volt valve system (electronic ignition or CE standing pilot). Units may be configured with either a pilot i[...]

  • Seite 9

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 via transformer to 24 VAC before entering the ignition module. If resistance in the temperature probe indicates the temperature in the frypot is below 150°F (66°C), the current flows through a melt cycle circuit where a switch a lternately closes for approxima tely 4 seconds and o[...]

  • Seite 10

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE 6 5 1 AC1 3 AC2 3A 2A 7 8 9 1A EXT POT PROBE 10 11 2 COM RELAY NO 12 13 NC 14 Not used Line voltage enters the inte rface board at terminals 1 and 3. The temperature controls (potentiometer) are connected to terminals 7, 8 and 9. The sensor probe ci rcuit is conne[...]

  • Seite 11

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a high-limit ther mostat . In the event that the fryer fails to proper ly control the oil temperature, the h igh-limit therm ostat prevents the fryer fro m overheating to flash point. The hig h-limit thermost a[...]

  • Seite 12

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the "OFF" position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of ordinary bind[...]

  • Seite 13

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap fro m the gas valve regulator and adjust to correct pressure (arrows). 6. Place the fryer power switch and the gas valv e in the "OFF" position. Rem ove the pressure- measuring device fitting from the pressure tap hole and r[...]

  • Seite 14

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a good grade thermometer or pyrometer into th e frypot within 3 inches of the probe bulb. Ensure the tip of the thermome ter/pyrometer does not touch the bottom or sides of the frypot. 6. If the temperature on the thermom e ter is higher or lower than 325° F (162°C), the[...]

  • Seite 15

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Allow the frypot to cool for 10 minutes before draining. Drain cooking oil/shortening from the frypot. Allow the frypot to cool compl[...]

  • Seite 16

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Current production systems have a sensor bulb clamp that m ust be removed prior to removing the probe or high-limit from the frypot. 9. On the sensor bulb being removed, loosen and unscrew completely the compressio[...]

  • Seite 17

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-lim it, ensure the capillary tube and bulb are positioned properly with the mounting hardware installed prior to tightening the compression nut . Once tightened, the capillar y tube cannot be repositioned. IMPORTANT (Temperature Prob[...]

  • Seite 18

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valve handl e to prevent accidental opening before proceeding further. 1. Disconnect fryer from elect rical and gas supplies. 2. Disconnect the wires from the gas valve terminal block, m arking each wire to facil[...]

  • Seite 19

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units wi th Electronic Ignition Only) 1. Remove the burner shield from the burner-box slots. 2. Disconnect sense wire and ignition cable from the ignitor. 3. Remove the mounting screw from the ignitor mounting-bracket and remove the [...]

  • Seite 20

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing the flue outlet to the firebox, and two screws securing the blower inlet housing to the firebox). Pull the assembly out of the slot and lower to the side. Do not remove the electrical connections at this time. 3[...]

  • Seite 21

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected from gas and electr ical service, and empty of oil or shortening prior to beginning procedure. 1.7.6.1 Frypot Baffle Inspection 1. Remove cabinet door(s) by holdi ng door and lifting up on hinge pi n. Curre[...]

  • Seite 22

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1.7.5, Removing/Replacing Blower Assembly or Air Pr over Switch, Steps 1 – 4. 2. Disconnect the union at the gas valve. Remove four bolts connecting the burner manifold brackets to the burner box. Remove th[...]

  • Seite 23

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove four screws securing wireway box to fryer cabinet (arrows) and carefully lower wireway box out of the way. Use care not to stretch or distort the wiring. 7. Remove two screws from the firebox heat shield (ar[...]

  • Seite 24

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the rear of the unit, use a prying bar to carefully pry the top assembly from the frypot and cabinet frame (single units only), and set aside. (The top assembly is secured to the frypot with high-temp silicone[...]

  • Seite 25

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during removal of the old firebox. Use spray adhesive ( Zep Aero Tac High-Strength Spray Adhesive or equivalent) to install new insula tion in firebox bottom as shown. The insulation must not go above the t op of the[...]

  • Seite 26

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discu ssed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems. 1.8.1 Ignition Failures Ignition failure occurs when the ignition module fails to sense a fla[...]

  • Seite 27

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problem s in this category, the burner ig nites but exhibits abnorm al characteristics such as "popping", incomplete lighting of burner, fluctuating flam e intensity, and flames "rolling" out of the fryer. " Popping &q[...]

  • Seite 28

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the pr oblem most likely is with one of the electrical components. Examine the ignition m odule for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer. (This conditi on usually indicates impro[...]

  • Seite 29

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe. Depending upon the specific configuration of the fryer, other[...]

  • Seite 30

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows: 1. Disconnect power to the filter system. 2. Remove the front cover of the pump to access th e gears inside, if the p ump is accessible while still inside the cabinet. If th e front[...]

  • Seite 31

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, tem perature pr obe or oil-return and drain fittings. When installed or replaced, each of these component s must be sealed with Loctite PST567 sealant or equivalent to pr event leakage. In ve ry rare cases,[...]

  • Seite 32

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY WARRANTY WORK BEING DONE OR DEAN CAN NOT BE HELD RESPONSIBLE. The following procedures must be performed by Factory Authorized Serv ice Technicians, and are provided as an aid to expedite troubleshooting and [...]

  • Seite 33

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTIO N Main burner will not come on even though air blower is in operation; no gas pressure at main burner. 1. Check that the combination gas valve is ON. 2. Check that the pilot is lit and is operating properly. 3. Check high temp[...]

  • Seite 34

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpose. All lights ar e lit when the fryer is working properly. (The green lig ht on the co ntrol panel will cycle on and off as the fryer calls f or heat). Use the following procedures to isolate pr oblems i[...]

  • Seite 35

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design chang es made to the equipment after publica tion. Always refer to the wiring diagram affixed to the unit when actually troubleshooting this equipm[...]

  • Seite 36

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers: Non-CE with Boil-Out Switch[...]

  • Seite 37

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Enabled- LJS[...]

  • Seite 38

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI With Drain Safety Switch, and Boil-Out Option En abled- 120V Non-LJS[...]

  • Seite 39

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI With Drain Safety Switch, and Boil-Out Option En abled- 250V Non-LJS[...]

  • Seite 40

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Disabled – KFC[...]

  • Seite 41

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch , and Boil-Out Option Disabled – Non-KFC[...]

  • Seite 42

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers: CE-Approved High-L imit Thermos tat Temperature Probe Air Prov er Swit ch 230 VAC Power Swit ch SPST Thermocouple Solder Connection Valve Adapter Blower Motor Assembly Drain Valv e Safety Switc h Gas V alve 24 VAC/50 Hz G20, G25 Nat Gas G31 Propane [...]

  • Seite 43

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 24GTI Oil Re turn/Filter System[...]

  • Seite 44

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  • Seite 45

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly, Combustion Air 6 5 2 1 3 4 ITEM PART # COMPONENT 1 Motor, Blower Assembly 807-3573 120V (Non-CE) 807-3920 230V (CE) 2 807-3746 Switch, Sail (Air Prover Switch) 3 823-3162 Duct Assembly, Inlet 4 200-1428 Gate, Air Flow 5 823-3166 Duct Assembly, Outlet 6 200-1471 Door, Ou[...]

  • Seite 46

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21 23 22 24 25[...]

  • Seite 47

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Le ft or Right Manifol d 3 810-2168 Burner Manif old Assem bly 4 Orifice 810-2827 2.82mm (#34) Natural Gas 810-2830 1.78mm (#50) Propa ne (LP) Gas 5 813-0154 Plug, ⅛ -inc h NPT (Ma nifold Pressure Tap Plug ) 6 813-0174 Unio[...]

  • Seite 48

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Cabinetry 2.3.1 Backs, Bases, Cast ers, Sides, Etc.[...]

  • Seite 49

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 ITEM PART # COMPONENT 1 Back, Single Fry er Cabinet 200-1608 Standard 1824G (for 2424G, use 200-1500) 210-3006 Short Flue 1824G (for 2424G, use 200-2005) 2 Panel, Left Side 823-3459 Stainless Steel 823-4349 Painted Mild Steel 823-3490 Filter-Ready Add-On Fryer 3 Panel, Right Side 823-3489 S[...]

  • Seite 50

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3.2 Door Assemblies and Component Parts 6 5 4 2 3 1 7 6 11 10 9 8 A B ITEM PART # COMPONENT * 809-0413 Spacer, Nylon (Universal Door Bushing) A 106-2768 **1824G Single-Pin Door Assembly (for 2424G, use 106-2769) 17.80” B 106-2816 1824G Double-Pin Door Assembly (for 2424G, use 106-2782) [...]

  • Seite 51

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 THIS PAGE INTENTIONALLY LEFT BLANK.[...]

  • Seite 52

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.3.3 Flue Caps, Top Caps, and Related Components 1 2 3 5 7 8 9 10 11 12 13 14 15 16 17 4 6 18[...]

  • Seite 53

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crum b Du mp 2 106-1638SP Frame, Double Crum b Dump 3 823-4125 Insert, Pan Crumb Dum p ½ Size 4 823-4127 Tray, 12424 S ingle 5 106-2840SP Cover, 1824G Frypot (use 106-2 839SP for 2424G Frypot) 6 210-6177 Hanger, Basket 7 Deflect or, Flue Cap[...]

  • Seite 54

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4 Control Panels, Wirewa ys, and Related Components[...]

  • Seite 55

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 ITEM PART # COMPONENT 1 106-0882 Probe, Therm ostat Assembly , bottom 62.5” with connect or (use 106-2607SP for 20” Top) 2 824-1140 Vent, 1824G Wireway (use 824-1139 for 24 24G) 3 823-400 1 Box, 1824G W ireway (use 823 -4000 for 2 425G) 4 200-3167 Box, Rem ote Thermatron Ada pter 5 807[...]

  • Seite 56

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.5 Filtration 2.5.1 Under Fryer F ilter (UFF) Components Right-Flush conf iguration illustrated. 30 26 10 a 29 26 26 16 29 10 a 28 27 10 a 25 18 19 20 17 16 21 2 22 23 19 10 19 18 4 3 6 7 9 5 8 24 13 1 12 15 10 a 13 14 11 33 32 31 34 35 36 37 16 106-1823SP Hose Assembly[...]

  • Seite 57

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 ITEM PART # COMPONENT 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-2098 Pump, 8 GPM Filter Haight 3 810-2245 Hose, 16¾”x½”x½”Vacuum Filter Pan to Pum p 4 810-2173 Disconnect- Female, ½-inch 5 813-0735 Reducer, ½-inch to ⅜ -inch NPT Bell 6 813-0632 Elbow, ⅜ -inch NP[...]

  • Seite 58

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 ITEM PART # COMPONENT 31 823-4547 Handle, Drain Flush W/A 32 816-0549 Sleeve, Blue Vinyl (Drain Flush Handle Cover) 33 200-6135 Bracket, Flush Handle (Mounts to Inner Panel) 34 813-0251 Nipple, ½-inch by 4.5-inch NPT 35 809-0843 Cotter Pin 36 809-0885 Washer, Flat ⅜ -inch x 1-inch x .08[...]

  • Seite 59

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 5 3 4 2 1 ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-2807 Caster, 2-inch Rigid (use 810-2805 for 2-inch Swivel Caster) 809-0428 Bolt, ¼-20 X ½-Inch Hex Head 809-0823 Locknut, ¼-20 106-1692SP Filter Pan Complete (incl. Pan, Filter, Leaf, Crumb Basket and Lid) does n[...]

  • Seite 60

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 THIS PAGE INTENTIONALLY LEFT BLANK.[...]

  • Seite 61

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.2 ND90 Built-In Filt er System Components NOTES: Early model 24G fryers were available only as single units. To c reate multi-fryer batteries, a number of single fryers were ba ttered together with top connecting strips. To provide built-in filtration for these batteries, a filter (wit[...]

  • Seite 62

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 NOTE: The parts illustrated below are availab le as individual parts only . See page 2-17 for the complete replacem ent filter assembly. DRAI N LI NE P A R T S 11 9 10 8 7 1 2 3 41 42 44 43 40 36 37 38 22 13 23 24 39 25 26 27 28 29 31 30 13 32 22 15 33 35 34 18 26 27 4 5 6 22 13 18 18 19 1[...]

  • Seite 63

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 ITEM PART # COMPONENT 1 823-3637 Filter Frame Assembl y 2 810-2135 Caster w ithout Brake, 3-inch 3 810-2136 Caster with Brake, 3-in ch 4 Filter Pum p and Motor Com p onents 8 10-2100 Motor, 120/230V 1/3 HP Filter Pum p 810-2252 Pum p , 5GPM ( use 810-2098 f or 8GPM Pum p) 810-2395 Seal, Sh[...]

  • Seite 64

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.6 Frypot, Drain and Oil-Return Components[...]

  • Seite 65

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (Front Drain, Front Return) (use 826-1 821 for 2424G) * 826-1822 Frypot Kit, 1824G (Fr ont Drain, w/o Filtration) (use 826-1820 for 2424G) * 826-1828 Frypot Kit, 1824G (Rear Drain, Front Return) (use 826-1842 for 2424G) 2 823-3934 Divider,[...]

  • Seite 66

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.7 Drain Valve and Components ITEM PART # COMPONENT 106-5211 Valve Assembly, 18/24 Drain 1 810-2052 Valve, Drain 1¼-inch (1-inch Std. Port) 2 106-4526 Bracket Assembly 3 816-0220 Insulation 4 807-2103 Switch, Micro CE Straight Lever 5 902-2348 Cover, Safety Switch 6 826-1366 Nut, 4-40 KE[...]

  • Seite 67

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.8 Wiring Connectors, Pin Terminals and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Pow er Cords * 106-0913SP Power Cord Assembly 120V 10’ 16 guage * 106-0516 Power Cord Assembly 220/250V 15A 5’8” 14 guage Connectors 1 807-1068 2-Pin Female 2 807-0158 6-Pin Femal[...]

  • Seite 68

    Frymaster/Dean, 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2220 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6031 JUNE 2007[...]