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Frymaster E4 Bedienungsanleitung

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Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Frymaster E4 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Frymaster E4, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Frymaster E4 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Frymaster E4. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Frymaster E4 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Frymaster E4
- Den Namen des Produzenten und das Produktionsjahr des Geräts Frymaster E4
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Frymaster E4
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Frymaster E4 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Frymaster E4 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Frymaster finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Frymaster E4 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Frymaster E4, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Frymaster E4 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2006 www.frymaster.com Email: service@frymaster.com *8196202* RE SERIES MARINE E 4 ELECTRIC FRYERS Installation, Operation, Service and Parts Manual[...]

  • Seite 2

    NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATI ON, THIS WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEAN A[...]

  • Seite 3

    NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authoriz ed Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s [...]

  • Seite 4

    i RE Series Marine Electric Fryers Installation, Operation, Service and Parts Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General .................................................................................................................... .......... 1-1 1.2 Safety Information ........................................................[...]

  • Seite 5

    ii CHAPTER 6: Operator Troubleshooting 6.1 Introduction ............................................................................................................... ........ 6-1 6.2 Troubleshooting............................................................................................................ ..... 6-2 6.2.1 Control and Heating Probl[...]

  • Seite 6

    iii 8.4.6 Wiring Assemblies and Harnesses ................................................................... 8-17 8.4.6.1 Contactor Box Wiring Assem bly 12-Pin........................................... 8-17 8.4.6.2 Contactor Box W iring Assemb ly 6-Pin Left Element....................... 8-17 8.4.6.3 Contactor Box W iring Assemb ly 9-Pin Right El[...]

  • Seite 7

    1-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of RE Series Electric Fryer models s pecifically configured for use aboard surface ships, including FPRE117 kW and FPRE 217F kW m odels. The [...]

  • Seite 8

    1-2 1.3 Controller Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits. These lim its ar e designed to provide reas onable protection against harmful interferen[...]

  • Seite 9

    2-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cover all config urat ions of RE Series Marine Electric Fryer models specifically configured for us e aboard surface ships, incl uding FPRE117 kW and FPRE217 kW models. The instructions do not cover and may not be used for[...]

  • Seite 10

    2-2 DANGER All wiring connections for this appliance must be made in accor dance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment. DANGER The appliance area must be kept free and clear of combustible mate rial at all time[...]

  • Seite 11

    2-3 DANGER All wiring connections for this appliance must be made in accor dance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment. 2.3 Installation Shipboard installations are often unique, however, he re’s a list of do[...]

  • Seite 12

    2-4 2.5 Dimensions and Weights Single Fryer (with filter): LWH (i nches) 28.33 X 15.58 X 45.5 – 295 lbs. empty. 2-Fryer Battery: LWH (inches) 28.30 X 31.45 X 45.5 – 490 lbs. empty. Single Fryer (with filter) Mounting Holes Ø.625 4 Places 28.30 2.470 Typical 26.31 5 7.098 Typical 31.62 31.62 31.45 17.515 Back of Fry er Unit 2-Fryer Battery[...]

  • Seite 13

    3–1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water, oil or shortening before energizing the elements. Fail ure to do so will result in irreparable damage to the elem ents and may c[...]

  • Seite 14

    3–2 4. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature . It may be necessary to add oil to bring the level up to the upper mark, after it has reached cooking temperature . Shutdown 1. Turn the fryer off. 2. Filter the oil and clean the fryers (See Chapters 4 and 5). 3.2 Operation of the Soli d-Sta[...]

  • Seite 15

    3–3 The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches 411°F (210 ° C), an alarm will soun d. In the event that th e temperature continues to rise, there is a second and separate high limit circuit that will shut down the system at 425 ° (218 ° C), sound an alarm and display “help”. A shunt[...]

  • Seite 16

    3–4 The controller has three error display messages: , indicating a heating problem or drain valve problem. Turn the fryer off reset the drain handle and try again. If the error still appears, call the Frym aster hotline. and actual frypot temperature, indicating that the shorte ning tem perature is above 411 ° F (210 ° C). If this display is s[...]

  • Seite 17

    3–5 melt-cycle mode and remains in this m ode until the frypot temperature reaches 180 ° F (82 ° C) or the melt-cycle is cancelled by the operator. If you are not using solid shortening, you may cancel the melt-cycle. To cancel the melt-cycle on a full-pot unit, p ress the right melt-cycle cancel switch . On a split- pot unit, press the left sw[...]

  • Seite 18

    4-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in opera tion. Section 4.2 covers preparation of the filter system. Operation of the syst em is covered in sec[...]

  • Seite 19

    4-2 Inspe ct O-Rin gs Screen Filter Paper 2. Inspect the filter pan connection fitting to ensure that both O-rings are in good condition. The O-rings are located on the tube disconnect in side the filter pan as shown on the drawing down and to the right. 3. Place the metal filter screen in the cente r of the bottom of the pan, then lay a sheet of f[...]

  • Seite 20

    4-3 4.3 Operation of the Filter DANGER Draining and filtering of oil must be accom plished with care to avoid the possibility of a serious burn caused by careless handling. The oil to be filter ed is at or near 350°F (177 ° C). Ensure drain handles are in th eir proper position before operating any switches or valves. Wear all appropr iate safet [...]

  • Seite 21

    4-4 5. The filter pump draws the oil th rough the filter medium and circulates it through the frypot during a 5-minute process called polishing. Polishing cleans the oil by trapping solid particles in the filter medium. 6. After 5 minutes, close the drain valve and allo w the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil b[...]

  • Seite 22

    4-5 4.4 Draining and Disposing of Waste Oil When your oil has reached the end of its usable life, drain the oil in to an appropriate container for transport to the disposal contain er. Frymaster recomm ends the use of the Frymaster Shortening Disposal Unit (SDU). Refer to the documentation furnis hed with the disposal unit for specific operating in[...]

  • Seite 23

    5–1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l. DANGER [...]

  • Seite 24

    5–2 5.1.3 Clean the Frypot and Heating Elements – Weekly DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or oil/shortening before energizing the el ements. Failure to do so will result in irreparable damage to the elements and may cause a fire. Boiling Out the Frypot using Digital Controllers (For o[...]

  • Seite 25

    5-3 DANGER Remove all drops of water from the frypot before filling with oil or shortening. Failure to do so will cause spattering of hot liquid w hen the oil or shortening is heated to cooking temperature. 5.1.4 Clean Detachable Parts and Accessories – Weekly Wipe all detachable parts and accessories with a clean, dry cloth. Use a cl ean cloth s[...]

  • Seite 26

    5–4 • Verify that the frypot is in good condition and free of leaks and th at the frypot ins ulation is in serviceable condition. • Verify that all wiring harnesses and wiring connections are tight and in good condition. Built-In Filtration System • Inspect all oil-return and drai n lines for leaks and verify th at all connections are tight[...]

  • Seite 27

    6-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay oc cur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith t[...]

  • Seite 28

    6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Plug power cord in and verify that circuit breaker is no t tripped. B. Controller has failed. B. If available, substitute a controller known to be working for the suspect controller.[...]

  • Seite 29

    6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180ºF (82 ° C). The purpose of the melt-cycle is to allow controlled [...]

  • Seite 30

    6-4 6.2.2 Filtration Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Verify that the power co rd is fully plugged in. If so, verify that circuit breaker is no t tripped. B. Pump motor has overheated causing the thermal overload switch to trip. B. If the motor is too hot to touch [...]

  • Seite 31

    6-5 Problem Probable Causes Corrective Action Filter pump runs, but oil return is very slow and bubbling oil occurs. B. Attempting to filter with oil or shortening that is not hot enough. B. In order to properly filter, the oil or shortening should be at or near 350ºF (177 ° C). At temperatures lower than this, the oil becomes too thick to pass t[...]

  • Seite 32

    7-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipm ent, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assemb ly. 7.2 Replacing a Remote Digital Con[...]

  • Seite 33

    7-2 Remove these three screws at each end. Remove these two screws from the center supports. Removing the Control Panel Fram e and Top Cap Assembly 7. Reconnect the wiring disconnected in Step 5, refe rring to your notes and the wiring diagrams on the fryer door to ensure that th e connections are properly made. Al so, verify that no other wiring w[...]

  • Seite 34

    7-3 7. Insert the leads into the 12-pin connector C-6 (see illu stration below). For full-vat units or the left half of a dual-vat unit (as vi ewed from the rear of the fryer) the leads go into positions 1 and 2 of the connector. For the right ha lf of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 7 and 8. In e[...]

  • Seite 35

    7-4 5. Raise the element and remove the securing pro be bracket and metal tie wraps that secure th e probe to the element (see illustr ation below). 6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the frye r and through the element tube assembly. 7. Insert the replacement temperature probe (wires first) into th[...]

  • Seite 36

    7-5 2. On dual-vat fryers, and on full-vat fryers where th e temperature probe is a ttached to the elem ent being replaced, disconnect the wire harness co ntaining the probe wiring. Using a pin pusher, disconnect the probe wires fr om the 12-pin connector C-6. 3. In the rear of the frye r directly behind the fry pot disconnect the 6-pin connector f[...]

  • Seite 37

    7-6 8. Reconnect the element connector it was removed fr om directly behind th e frypot, ensuring that the latches lock. 9. Insert the temperature probe lead s into the 12-pin wiring harness connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and the white into position [...]

  • Seite 38

    7-7 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary service, reverse st eps 1-4 to return the fryer to operation. Left and right views of mechanical contactor box com ponents. 7.8 Replacing a Frypot 1. Drain the frypot into the filter [...]

  • Seite 39

    7-8 12. Re move the top-connecting strip that cove rs the joint with the adjacen t frypot. 13. Unscrew the Teflon vent/vacuum-breaker tube f itting, unscrew the nut located on the front of each section of drain tube, and remove the tub e assembly from the fryer. 14. Re move the covers from the drain safety swit ch(es) and disconnect th e switch wir[...]

  • Seite 40

    7-9 27. Reinstall the top connecting stri ps, top cap, control box and panel, tilt housing and back panels. 28. Reinstall controllers in the control panel fram e and reconnect the wiring harnesses and ground wires. 29. Reposition the fryer under the exhaust hood and r econnect it to the el ectrical power supply. 7.9 Built-in Filtration Sy stem Serv[...]

  • Seite 41

    7-10 A pump seized by debris or hard shortening can usually be freed by m anually moving the gears with a screwdriver or other instrument. Disconnect power to the filter system, remove the input plum bing fr om the pump, and use a screwdriver to manually turn the gear s. ● Turning the pump gears in revers e will release a hard par ticle. ● Turn[...]

  • Seite 42

    7-11 4. Loosen the nut and bolt that secures the bri dge to the oil-return manifold. 5. Remove the cover plate from the front of the motor and disconnect the motor wires. 6. Unplug the pump motor assem bly 6-pin connector C-2 and, using a pin pusher, disconnect the vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return m ani[...]

  • Seite 43

    7-12 7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2[...]

  • Seite 44

    7-13 7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]

  • Seite 45

    7-14 7.12 Wiring Diagram, Simplified RE17[...]

  • Seite 46

    7-15 7.13 Wiring Diagram, System[...]

  • Seite 47

    7-16 7.14 Wiring Diagram, Contactor Box Wiring[...]

  • Seite 48

    7-17 7.15 Wiring Diagram, Wiring Harness[...]

  • Seite 49

    7-18 7.16 Wiring Diagram, Remote Cable 1065142A[...]

  • Seite 50

    8-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 1 2 3 5 6 7 8 9 4 ITEM PART # COMPONENT 1 809-0989 Thumbscrew, ¼ -20 X 1-inch 2 810-2793 Hanger, Wireform Basket 3 809-0921 Spacer, Basket Hanger 4 803-0278 L-Shaped Brush 5 803-0197 Cleanout Rod, 27-inch 6 803-0209 Brush, Frypot 7 210-9083 Connecting Strip, Frypot 8 80[...]

  • Seite 51

    8-2 8.2 Cabinetry 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps[...]

  • Seite 52

    8-3 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps ITEM PART # COMPONENT 1 230-0675 Back Panel, Upper Single FPRE117 230-0676 Back Panel, Upper 2-Station FPRE217 2 230-0672 Back Panel, Center Single FPRE117 230-0673 Back Panel, Center 2-Station FPRE217 3 106-5016 Frame, Control Panel, Single FPRE117 106-5221 Frame, Control[...]

  • Seite 53

    8-4 8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2.1 FPRE117 Single[...]

  • Seite 54

    8-5 8.2.2.1 FPRE117 Single ITEM PART # COMPONENT 106-6452 Cabinet Assembly Single Footprint Marine 1 106-4947 Upright Assembly, Enclosure Left 2 106-4946 Upright Assembly, Enclosure Right 3 106-6457 Support Assembly, Left 4 106-6458 Support Assembly, Right 5 230-1502 Brace, Single Rear Horizontal 6 230-1503 Brace, Single Front Horizontal 7 230-1510[...]

  • Seite 55

    8-6 8.2.2.2 FPRE2 17 Double Station Fryer Base Assembly Cabinet Assembly[...]

  • Seite 56

    8-7 8.2.2.2 FPRE2 17 Double Station Fryer ITEM PART # COMPONENT 106-4919 Cabinet Assembly, FPRE Electric Double S/S 1 106-4946 Upright Assembly, Right 2 106-4947 Upright Assembly, Left 3 106-4767 Base Assembly, FPRE Double Electric 4 210-8978 Support, Right Filter Pan 5 210-8979 Support, Left Filter Pan 6 210-8984 Support, Cross Cabinet 7 210-8986 [...]

  • Seite 57

    8-8 8.3 Drain System Components 8.3.1 FPRE217 Euro-Look Drain Tube Sections and Associated Parts 5 4 4 3 3 2 1 1 ITEM EURO-LOOK PART # COMPONENT 1 Drain Tube, Left/Right E nd Short 823-5048 Full-Vat 2 823-5049 Drain Outlet 3 816-0625 Sleeve 4 809-0969 Clamp 5 810-2492 Fitting, Quick-Connect Strai ght (receives Teflon vent tube) * 811-1071 Tube, Tef[...]

  • Seite 58

    8-9 8.3.2 Drain Valve Assembly and Component Parts 8.3.2.1 FPRE117 Si ngle Drain Valve Assembly ITEM PART # COMPONENT 106-4962 Valve Assembly, Full Vat Drain 1 810-2946 Valve, 1¼-inch Full-Vat Drain Single SS 2 106-5391 Bracket Assembly, Full-Vat Drain Safety Switch 3 816-0220 Insulation, Drain Safety Switch 4 807-2103 Microswitch, CE Straight Lev[...]

  • Seite 59

    8-10 8.3.2.2 FPRE217 Drai n Valve Assembly and Component Parts ITEM PART # COMPONENT 106-4920 Valve Assembly, Full Vat Drain 1 816-0639 Cap, Red Handle 2 816-0220 Insulation, Drain Safety Switch 3 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 4 810-2946 Valve, 1.25-inch Full-Vat Drain 5 809-0540 Nut, ½-13 2-Way Hex Lock 6 210-9177 Retain[...]

  • Seite 60

    8-11 8.4 Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # COMPONENT 1 106-5846 Box Assembly, Component 2 809-0582 Washer, Locking 3 230-1057 Bracket, Circuit Breaker 4 806-9495SP Terminal Block and Wire Assembly 5 807-0012 Relay, Filter 18 Amp ⅓ HP 24V Coil 6 826-1337 Terminal, ¼-inch Push-on (Pkg. of 5) 7 810-0045 Bushing, .8[...]

  • Seite 61

    8-12 8.4.1 Component Boxes cont. ITEM PART# COMPONENT 20 807-3868 Strain Relief 21 807-0121 Bushing, Heyco SB-625-500 22 816-0217 Paper, Insulating Terminal Block CE 23 106-5750 Harness, Full Vat Assembly 24 220-0083 Plate, Strain Relief 25 807-4036 Switch 807-3575 Plug, Carling Switch Hole (used in place of a switch on some models) 26 230-0834 Gua[...]

  • Seite 62

    8-13 8.4.2 Contactor Boxes cont. ITEM PART # COMPONENT 1 106-6124 Box Assembly, FPRE Left Contactor 2 106-6125 Box Assembly, FPRE Right Contactor 3 106-6288 Box Assembly, Singl e Foot Print Contactor 4 807-0064 Transformer, 480V/120V 150VA 5 807-2284 Contactor, 24V 50 Amp Mechanical 6 810-1202 Contactor, 24V 40 Amp Mechanical 7 807-2434 Relay, Shun[...]

  • Seite 63

    8-14 8.4.3 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 3 220-0801 Cover, Rear Terminal Block Box 4 807-3970 Block, 3 Pole 600V 175A 5 807-0070 Terminal, Ground Lug 6 807-0128 Bushing, Insulating Heyco 7 809-0247 Nut, #8-32 Hex 8 809-0250 Nut, #6-32 Hex 9 826-1363 Screw, #8-32 x[...]

  • Seite 64

    8-15 8.4.4 Heating Element Assem bly and Associated Parts This manual references only the new “RE” elements. For previous model fry ers and related parts prior to May 2006 see manual 819-6118.[...]

  • Seite 65

    8-16 8.4.4 Heating Element Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-5554 Element Assembly FV 440V 17kW w/ Lift Ha ndle Single FPRE117 106-5558 Element Assembly FV 4 80V 17kW w/ Lift Handle FPRE217 1 826-2202 Element, 440V 8.5kW 826-2203 Element, 480V 8.5kW 2 826-2212 Probe, Temperature Kit RE (i ncludes tie wraps and grommet) 3[...]

  • Seite 66

    8-17 8.4.5 Remote Digital Controller Remote Digital Controller P/N 106-6385 (not shown Remote Cont roller Cable P/N 106-5142) (for other controllers, cables and har nesse s see manual 819-6150) 8.4.6 Wiring Assemblies and Harnesses 8.4.6.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 8.4.6.2 Contactor Box Wiring Assemblies – 6-Pin (Left [...]

  • Seite 67

    8-18 8.4.6.3 Contactor Box Wiring A ssemblies – 9-Pin (Right Element) 8.4.6.4 Main Wiring Harness 8.4.6.5 Compone nt Box and Filter Pump Wiring Harnesses 1 2 ITEM PART # COMPONENT 1 106-5750 Full Vat Control Harness J4 to J2 (WIR0765 required with this harness) 2 106-5935 Filter Pump C2 to Component Box Wiring Harness P/N 807-4077 Blue Mate-N-Loc[...]

  • Seite 68

    8-19 8.5 Filtration System Components 8.5.1 FPRE117 Single Filtration Components[...]

  • Seite 69

    8-20 8.5.1 FPRE117 Single Filt ration Components cont. ITEM PART # COMPONENT 106-6519 Assembly, Filter Pan Single FPRE117 includes pan and lid 1 106-6516 Lid, Assembly Single FPRE117 2 824-1707 Crumb Tray 3 823-5774 Hold Down Ring - Paper 4 220-1316 Sana Grid Filter Screen 5 823-5879 Pan, Filter 6 810-2198 Roller, Filter Pan Rail (used with Item 8 [...]

  • Seite 70

    8-21 8.5.2 FPRE217 Filtration Components 5 6 13 14 15 7 12 11 9 12 11 10 16 30 29 25 27 26 24 23 18 24 18 35 19 33 17 20 22 25 34 28 8 32 31 1 2 3 4 8 21[...]

  • Seite 71

    8-22 8.5.2 FPRE217 Filtration Components cont. ITEM PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four e ach of Items 7 an d 8) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 and 4) * 826-1392 O-Ring (Pkg. of 5; used with Item 5) * 813-0568 Plug, ⅛ -inch Socke[...]

  • Seite 72

    8-23 8.6 Frypot Assembly and Thermostat 8.7 Oil Return System Components Frypot P/N 823-5746 High Limit Thermostat Assy. P/N 806-7543 Typical Rear-Flush Oil Return Plumbing[...]

  • Seite 73

    8-24 8.7 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5848 Handle Assembly, Re ar F lu sh 2 813-0907 Cap, 15/16-inch Valve Safety 3 807-2103 Microswitch, Straight Lever 4 106-5847 Bracket Assembly 5 210-8998 Bracket, Handle Retainer 6 816-0220 Insulation, Oil Return Microswitch 7 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 8 810-3105[...]

  • Seite 74

    8-25 8.8 Oil Disposal Plumbing ITEM PART # COMPONENT 106-5975 Plumbing, Front Oil Disposal (use 106-6472 for Singles) 1 106-5974 Valve Assembly, Oil Disposal 810-2944 Valve ½-inch Ball SS 807-2103 Microswitch 2 230-0985 Rod, Oil Disposal 3 230-0986 Bracket, Oil Disposal Rod 4 807-2484 Valve, Solenoid ¼-inch NPT 5 809-0601 Clip, Clevis Right Rod E[...]

  • Seite 75

    8-26 8.9 Wiring Connectors, Pin Termi nals, Seals, and Power Cords 1 2 4 6 3 7 9 11 12 10 23 25 24 5 8 13 14 15 16 17 18 19 20 21 22[...]

  • Seite 76

    8-27 8.9 Wiring Connectors, Pin Terminals , Seals, and Power Cords cont. ITEM PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable) * 106-6530 Cord, Filter System Power 220V 15A Connectors 1 807-1068 2-Pin Female 2 807-3232 4-Pin Female 3 807-0 158 6-Pin Female 4 807-0156 9-Pin Female 5 807-0159 12-Pin Female 6 807-0875 [...]

  • Seite 77

    8-28 8.10 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10[...]

  • Seite 78

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 (Tech Support) 1-318-219-7135 819-6202 Email: service@frymaster.co m SERVICE HOTLINE 1-800-551-8633 AUGUST 2 006[...]