Holder C 9.92 H Bedienungsanleitung

Date of Issue: 10.09.2009 Order No.: 153 146 Operating Instructions C 9.92 H[...]

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Operating Instructions 153 146 1 C 9 . 9 2 Foreword We congratulate you on having bought a product from HOLDER. We would lik e you to be ab le to work safely with your tractor and without malfunctions, and therefore we rec- ommend you f ollow the instructions in this manual. Y ou will also ensure getting full value from y our tractor , save y our- [...]

C 9.92 Operating Instructions 2 153 146 Foreword In case of questions regarding y our tractor , please state the following data: T r actor model ..................................................... eg S 990 Engine serial number ................................... eg 10668874 Chassis seria l number .................................. e g 53400101 Da[...]

Operating Instructions 153 146 3 C 9.92 Foreword Chapter Page Chapter Page T able of contents Foreword ........................................................................ 1 Information on the tractor .............................................. 5 Operating instructions .................................................... 7 Technical data ...[...]

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Operating Instructions 153 146 5 C 9.92 Information on the tractor This tractor has received the type approval acc. to 74/150/ EEC after a safety inspection. The tractor conf or ms to the EMC (Electromagnetic Compatibility) requirements of direc- tive 89/336/EEC . The regulations for e xhaust gas identifi- cation and noise emissions are obser ved. [...]

C 9.92 Operating Instructions 6 153 146 Information on the tractor Residual hazards and risks Despite careful working and conformance with standards and regulations, hazards arising from handling the tractor can not be excluded. The tractor and all other system components conform to currently applicable safety regulations. A residual risk, how- e v[...]

Operating Instructions 153 146 7 C 9.92 Operating instructions Driver’ s licence For the driving of this tractor y ou require a driver’ s licence depending on the maximum ground speed and the permissi- ble total weight of the tractor and combinations. See the tables belo w . Driver’ s licence classes T ractors for farming and f orestry (also [...]

C 9.92 Operating Instructions 8 153 146 Operating instructions Single-axle trailers or two-axle trailers with axle base of up to 1 metre maximum 25 25 25 25 Maximum total weigh t Driver's licence cla ss (minimum requirement) Previous driver 's licen ce class Trailer weight up to 750 k g B, C1, C, T 1, 1a, 1 b, 2, 3, 4, 5 L: on ly w ith ad[...]

Operating Instructions 153 146 9 C 9.92 Operating instructions Multiple-axle trailers and two-axle trailers with an axle base over 1 metre 25 25 25 25 25 Maximum total weight Dr iver's licence clas s (minimum requireme nt) Previous driver's licence c lass Trailer weight up to 750 kg B, C1, C , T 2, 3 L: o nly wi th additi onal sign and ty[...]

C 9.92 Operating Instructions 10 153 146 Operating instructions T w o trailers behind tractor s for farming and f orestr y 25 25 25 25 Maximum total weight Dr iver's licence class (minimum require ment) Previous driv er's licence class BE, C1E, C E, T 2, 3 Up to 3.5 t max. to tal weigh t B, C1, C : only up to 3.5 t o f max. to tal weigh t[...]

Operating Instructions 153 146 11 C 9.92 Operating instructions Safety General notes on safety • Observe your national regulations for safety and health protection. • Do not allow children under 16 to use the tractor. • When using the public highway, respect the highway code. • Do not allow anyone to stand around where they might get hurt. [...]

C 9.92 Operating Instructions 12 153 146 Operating instructions • The installed equipment must conform to the applica- ble EMC directive 89/336/EU and carry the CE symbol. • If you must install a mobile communications system (or have it installed) (eg radio, mobile telephone), the following requirements must be met: - Only approved equipment (e[...]

Operating Instructions 153 146 13 C 9.92 Operating instructions Observe applicable laws and regulations. Oils are inflammable. Do not let them come in contact with hot engine par ts as fire can re- sult. Hydraulic oil, brake fluid During tractor operation, these fluids are pres- surized and pose a health hazard. Do not spill these fluids. Remove an[...]

C 9.92 Operating Instructions 14 153 146 Operating instructions P ar ticularly the par ticulates contained in the e xhaust gas can cause cancer . For this rea- son the engine should not be operated in en- closed spaces. Heat The exhaust gases are very hot and can ig- nite inflammable material. Theref ore keep the exhaust pipe away from inflammable [...]

Operating Instructions 153 146 15 C 9.92 T echnical data T ractor dimensions Dimensional drawing[...]

C 9.92 Operating Instructions 16 153 146 T echnical data T able of dimensions for S 990 Tow coupling Tires Type Profile Total height Avg. seat height Ground clear anc e Lowest posit ion Highest posit ion Dump body height PTO height a mm b mm c mm d mm d mm g mm h mm i mm 280/80 R 18 280/80 R 18 S 532-31-08 532-31-09 XMC L 2243 1265 227 572 972 1136[...]

Operating Instructions 153 146 17 C 9.92 T echnical data Distance between centreline of tires With hu b spacers Norm al t rack w idth (flang e size 1034) Type 5234- 80 = 45 mm Type 526-3 4-70 = 8 0 mm Track wi dth e Ov er a l l wi d th f Track w idth e Ov er a ll w i dt h f Track wi dth e Ov er a l l wi d th f Tires Small tu rnin g radius to DI N 7[...]

C 9.92 Operating Instructions 18 153 146 T echnical data Weights Weight in kg Max. curb w eight 4500 kg Max. fr ont a xle lo ad *266 0 kg - 27 00 kg Max. rear axl e load *266 0 kg - 27 00 kg Max. tong ue weig ht on t ow coupl ing 800 kg * Wi th 3 3X1 2.50 R15 tire s Auxil iary asse mbli es Total Front Re ar Inch ing sp eed 13 kg 10 kg 3 kg Rear l i[...]

Operating Instructions 153 146 19 C 9.92 T echnical data Tires Note: Observe the max. tire inflation pressure (max. loading) for the max. axle load and for road travel. Adjust the inflation pressure acc. to the data of the tire manufacturer for max. tractive force for off road travel and to reduce the ground pressure. The pressure can deviate, depe[...]

C 9.92 Operating Instructions 20 153 146 T echnical data Engine specifications S 990 Manuf act urer Deut z AG Model design ation TD2011 L04w Engine ty pe 4-stroke d iesel No. of cyl inders 4 Cubi c capacity 3619 cm³ Speci fic fuel cons ump tio n 216 g/k Wh Rate d sp eed 2600 rpm Uppe r idle speed 2600 rpm +200 rpm Lowe r idle speed 900-950 rpm Pow[...]

Operating Instructions 153 146 21 C 9.92 T echnical data Theoretical ground speeds Tran smis sion Engine output 68 kW Engine speed 26 00 RPM Hydrostatic drive Dua l Drive 30 km/ h Dual Drive 40 km/ h Tires Type Unit 280/8 0 R18 532-3 1-08/09 km/h 31.3 32.3 39.1 36x13 .50-15 52 4-31-8 km/h 31. 1 3 2.1 38.8 10.5-1 8MPT 52 4-31-1 /-6 km/h 30 .8 3 1. 7[...]

C 9.92 Operating Instructions 22 153 146 T echnical data T echnical data /filling quantities Assembly Additional information Descripti on Hydrostatic drive Infinitel y var iable ground speed, 2 mechan ical spe ed ranges PTO sha fts 2 PTOs (front an d rear) , sense o f rota tion: cloc kwis e when look ing on shaft e nd - RPM at fro nt 540 RPM at 220[...]

Operating Instructions 153 146 23 C 9.92 T echnical data Assembly Additional information Descript ion Steeri ng - Type Hydro static w ith 2 doubl e-actin g steer cy linders - Steer ing val ve Orbitr ol OSP C 125 LS ( single- stage) o r OSPD 125/20 5 (two-s tage) Brakes - Servi ce brake Multi -disc br ake, wet, acting on all 4 wheels - Actuat or Hyd[...]

C 9.92 Operating Instructions 24 153 146 T echnical data Assembly A dditional information Descr iption Rear lift - Type HOLDER s tandard 3 -point - Attachment Category I an d II - Lifting pow er 15700 N (meas ured a t attachment p oints) - Cylin der 2 cyl inders, do uble- acting Dump body - Dimens ions L X W X H 1530 x 1 140 x 215 m m - Load c apac[...]

Operating Instructions 153 146 25 C 9.92 T echnical data Assembly Additional information Description Working hydraulics (with steering) Pump Sauer -Sunds trand - Type - - Outpu t 17 cm 3 /rev (4 2.5 L/m in at 2500 e ngine RPM) - Operati ng pr essu re 180-190 b ar Hydraul ic oil ta nk 45 L (co mmon o il tank for trac tion and working hydraul ics) El[...]

C 9.92 Operating Instructions 26 153 146 T echnical data Noise level The tractor emits the following noise level (measured at the driver’ s ear) according to EU Standard 77/311/EEC; meas- urement according to Appendix II. T able of noise levels and absorption rating Exhaust gas identification The absorption rating is stated on the type plate. Mod[...]

Operating Instructions 153 146 27 C 9.92 Description Views of vehicle Front left view 1 Turn signal and position light 2 Top headlight 3 Driver’s cab 4 Dumping subframe (dumping device) 5 Rear end of tractor 6 Rear axle 7 Front axle 8 Upper link bracket 9 Lower link frame of front lift 1 0 Headlight 1 1 Plug-in hydraulic quick couplings for attac[...]

C 9.92 Operating Instructions 28 153 146 Description T ractor Rear right view 1 Dumping subframe 2 Working light* 3 Mount for top strobe warning light* 4 Driver’s cab 5 Front end of tractor 6 Front axle 7 Intake screen of fresh air fan 8 Engine air intake 9 Hydraulic oil filler neck 1 0 Fuel filler neck 1 1 Rear axle 1 2 Plug-in hydraulic quick c[...]

Operating Instructions 153 146 29 C 9.92 Description Driver’ s station Operating controls 1 Direction lever 2 Lever for left side window 3 Steering wheel 4 Multifunctional display 5 Lever for right side window 6 Turn signal and wiper lever 7 Toggle switch for meter (ground speed in km/h or PTO RPM) 8 Ignition lock 9 Toggle switch for top headligh[...]

C 9.92 Operating Instructions 30 153 146 Description Controls on right front console 1 Pressure gauge for hydraulic accumulator* 2 Master switch for working hydraulics 3 Fine adjustment knob for attachment variable pump* 4 Switch for attachment variable pump* 5 Front PTO* switch 6 Forward/reverse switch 7 Driving program switch 8 Fine adjustment kn[...]

Operating Instructions 153 146 31 C 9.92 Description Controls on right rear console 1 Fine adjustment knob for ground speed (in ground speed ranges 3 and 4) 2 Driving program selector switch 3 Differential lock toggle switch 4 Fan toggle switch 5 Hydraulic oil level warning light 6 Hydraulic oil temperature gauge 7 Fan reversing toggle switch* 8 Ai[...]

C 9.92 Operating Instructions 32 153 146 Description Controls on rear console 1 5 Diagnostic socket for working hydraulics 1 6 Diagnostic socket for traction hydraulics 1 7 Traction electronics trouble diode Hand throttle 1 Outer ring for fine control: - Turn clockwise for RPM reduction - Turn counter-clockwise for RPM increase 2 Inner knob for coa[...]

Operating Instructions 153 146 33 C 9.92 Description Joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (with no button pressed = joystick level 0) Pedals 1 Inching pedal 2 Brake pedal 3 Accelerator pedal 4 3 1 2 Bild_C992H_007 2 3 1 Bild_C992H_008[...]

C 9.92 Operating Instructions 34 153 146 Description Steering column adjustment 1 Brake fluid reservoir 2 Steering column adjustment lever 1 2 Bild_C992H_009[...]

Operating Instructions 153 146 35 C 9.92 Description Km/h 0000000 h 25 15 20 5 10 30 RPMx100 electronic 0 Motor digital system 1 2 6 5 4 7 8 9 10 11 12 13 14 15 16 1 2 3 Bild_C992H_071 Multifunctional display , legend 1 Fuel gauge 2 Engine oil temperature gauge 3 Tachometer with marks for PTO RPM 4 Hour meter 5 Digital speedometer Indicator lights:[...]

C 9.92 Operating Instructions 36 153 146 Description Controls at front top of cabin 1 Dome light 2 Loudspeaker Controls at front bottom of cabin 1 Wiper fluid reservoir 2 Radio 1 2 Bild_C149 1 2 Bild_C282[...]

Operating Instructions 153 146 37 C 9.92 Description Controls at rear of cabin 1 Roof hatch handle 2 Roof hatch Door controls 1 Door opener 1 Bild_C156 2 1 Bild_C263[...]

C 9.92 Operating Instructions 38 153 146 Description Location of plates and labels Identification plates 1 Engine type plate 2 Variable motor type plate 3 Variable pump type plate 4 Cabin type plate 5 Chassis serial number (on front support on right side) 6 Machine type plate (on front support)[...]

Operating Instructions 153 146 39 C 9.92 Description Mounting instructions for licence plate - Install the front licence plate (1) on the cover below the windshield wipers. Remove the cover before installing the licence plate. - Install the rear licence plate (2) at the rear below the left tail light. 2 1 Bild_C992H_010[...]

C 9.92 Operating Instructions 40 153 146 Description Overview of options and variants (selection) Assembly Additional information Dimension/order no./type Activa ted carb on filte r for c abin ven tilation 131667 Hea ting el ement for oil pr eheati ng (e ngine) From –2 0°C (230 VAC) 5234- 69 Air co nditio ning 534-3 4-80 Seat he ater 204-3 4-83 [...]

Operating Instructions 153 146 41 C 9.92 Description Assembly Additional informat ion Dimension/order no./type Elec tro-hy draulic accu mulato r 204-80- 19 Circuit 1 prio rity flow va lve 204-8 0-04 - Hydr aulic p ump Series pu mp - Output 17 cm³/rev - Flow rate 0-25 li tres/m in - Max imum pr essur e 200 bar Circuit 2 prio rity flow va lve 534-8 [...]

C 9.92 Operating Instructions 42 153 146 Description Assembly Additional information Dimension/order no./type Attach ment var iable pu mp 0-120 litres /min a djustabl e 534-8 0-30 - Hydr aulic p ump A11VO 40EP - Output 0-40 cm³/r ev - Flow rate 0-120 li tres/mi n - Maximu m press ure 2 80 bar Attach ment enc oding wiring harness For atta chme nt v[...]

Operating Instructions 153 146 43 C 9.92 Description Accessories The tractor is delivered with the following accessories: Operating instructions Folder 2 ignition keys 2 door keys 2 tank cap keys 2 reducer sleeves for Category I attachments Upper link with retaining pins K ey folder Bio pass for proof of filling environment-friendly hydraulic oil[...]

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Operating Instructions 153 146 45 C 9.92 T aking into service Daily checks and activities prior to taking into service If damages or defects are found during the following checks, they must be eliminated before taking the tractor into serv- ice. Do not operate the tractor before proper repairs are car- ried out. Safety and protective devices should[...]

C 9.92 Operating Instructions 46 153 146 T aking into ser vice T urning on the battery isolating switch NO TE The battery can be switched off fully with the remov able ke y . - Insert the key (1) into the battery isolating switch and set it to the horizontal position. The battery circuit is turned on. Checking the engine oil level NO TE Check the e[...]

Operating Instructions 153 146 47 C 9.92 T aking into service Checking the trailer coupling (optional) if necessary - Check the trailer coupling for proper condition and operation. Carry out the check according to the instructions in the section „Operating the trailer coupling“. Checking the tire inflation pressure NO TE Y our tractor can be eq[...]

C 9.92 Operating Instructions 48 153 146 T aking into ser vice Checking the hydraulic oil level - Retract all hydraulic cylinders. - Check the oil level at the sight glass (2). - The oil level must be at the centre (1) of the sight glass. - Top up oil through the filler neck (3) as specified in the maintenance manual. Bild_S 990_016 3 1 2[...]

Operating Instructions 153 146 49 C 9.92 T aking into service Filling fuel - If necessary, read the fuel level (1) on the multifunc- tional display. CA UTION Danger of fire when handling fuels. Stop the engine. Do not fill fuel in the vicinity of naked flames, ignition sparks or hot engine par ts. Do not smoke when refuelling. - Remove the fuel tan[...]

C 9.92 Operating Instructions 50 153 146 T aking into ser vice Checking the brake fluid level - Check the level at the brake fluid reservoir (1). - The brake fluid level fluid level must between the Min and Max marks on the reservoir. - Top up brake fluid as specified in the maintenance instructions. Adjusting the steering wheel NO TE The inclinati[...]

Operating Instructions 153 146 51 C 9.92 T aking into service 1 2 3 4 5 6 Bild_010 Adjusting the driver’ s seat with pneumatic suspen- sion 1 Backrest 2 Lumbar support adjustment knob 3 Backrest tilt 4 Weight adjustment 5 Horizontal suspension 6 Horizontal adjustment D ANGER Do not adjust the seat while driving. Risk of accident! - Adjust the sea[...]

C 9.92 Operating Instructions 52 153 146 T aking into ser vice Adjusting the driver’ s weight - Be seated. - Pull the weight adjustment grip (4) up. NO TE A noise can be heard. The seat will adjust automatically to the weight of the driver . The noise stops. - Release the lever. Adjusting the horizontal suspension - Pull the horizontal suspension[...]

Operating Instructions 153 146 53 C 9.92 T aking into service T opping up wiper water NO TE The washer water reservoir for the windshield washer system is located at the front left in the footwell of the cabin. - Open the filler cap (1) and top up washing water in the reservoir (2). Filling capacity ..................................... ..... appro[...]

C 9.92 Operating Instructions 54 153 146 T aking into ser vice Starting the engine Engine instructions before operation D ANGER Do not star t or r un the engine in enclosed spaces. Danger of poisoning through exhaust gases! Starting instructions CA UTION Bef ore star ting, make sure no-one is in the vicinity of the tractor . A TTENTION Do not use a[...]

Operating Instructions 153 146 55 C 9.92 T aking into service Starting the engine - Set the direction switch (1) to the neutral position (centre). - Fully depress the inching pedal (2). NO TE The engine can only be star ted if the inching pedal is fully depressed (star ting safety switch). - Set the hand throttle (4) to idle (push in fully). - Inse[...]

C 9.92 Operating Instructions 56 153 146 T aking into ser vice NO TE The battery charging indicator (6), the engine oil pressure indicator (7), parking brake indi- cator (8) (if parking brake is engaged) come on. - Turn the ignition key to position 2. The engine will be preheated. The preheating indicator (5) will come on. NO TE When star ting at l[...]

Operating Instructions 153 146 57 C 9.92 T aking into service Checking the brakes and steering for proper function - Make a short trial run and check the steering and brakes for proper operation. D ANGER Do not drive a vehicle with a defective steer- ing and/or braking system. Starting the engine with automatic preheating Starting procedure - Turn [...]

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Operating Instructions 153 146 59 C 9.92 Operation Before starting to drive When driving on public roads, observe the traffic regula- tions. • When following a curve with a trailer or other attach- ments, do not forget to take the added length and drag into consideration. D ANGER Any parts of the attachments posing a traffic hazard must be covere[...]

C 9.92 Operating Instructions 60 153 146 Operation Driving Driving with hydrostatic drive - Start the engine. - Preselect the direction of travel with the direction switch (1). - Pull up the direction switch (1) and move it forward or backwards (forward or reverse). NO TE After the star t of the engine, the direction switch must be operated once if[...]

Operating Instructions 153 146 61 C 9.92 Operation T a ble of ground speed ranges - Select the desired driving program with the driving program switch (2). The set position is illuminated: Y ou can choose between 4 programs: 2 Bild_S 990_004 Position Marking Function Ground speed* Use Lower position S Fast range 0 – 30 / 36 km/h Low er tractive f[...]

C 9.92 Operating Instructions 62 153 146 Operation T able of driving programs• * Option Position Marking Function Use Range 0 STOP Traction dri ve off Range 1 Hare symbol Maximum gro und speed eg on r oads Range 2• • Turtle sy mbol Maximum g round s peed eg on roads Range 3 PTO symbol The grou nd speed , which can be set with the fin e adjust[...]

Operating Instructions 153 146 63 C 9.92 Operation Selecting road travel (transport speed) The tractor is stationary . - Set the program switch (2) to speed range 1 or 2. NO TE Y ou can also change the speed range while driving at reduced speed. - Release the parking brake. - Depress the accelerator for the desired ground speed. The tractor will st[...]

C 9.92 Operating Instructions 64 153 146 Operation The tractor is stationary . - Set the fine adjustment knob (1) to 0. - Set the program switch (2 ) to speed range 3 or 4. - Adjust the PTO RPM with the hand throttle (3). NOTE The engine speed must be at least 1500 RPM as the control only begins to function at this RPM. NOTE You can also change the[...]

Operating Instructions 153 146 65 C 9.92 Operation Adjusting the fine adjustment knob NOTE You can adjust the fine adjustment knob (1) any time while driving for a fine and stepless control of the ground speed. - In position 0 the tractor is stationary. When the knob is turned clockwise, the tractor will start off and in end position 11 of the scal[...]

C 9.92 Operating Instructions 66 153 146 Operation Driving with SDS (Special Drive System)* For the selection of the programs 1, 3 and 4 at the program switch (2) refer to the section on driving on pages 63 and 64. Driving program 2 (SDS) - Set the speed range knob (5) to range L. A TTENTION The tractor must be stationary for switching. - Set the p[...]

Operating Instructions 153 146 67 C 9.92 Operation Operating the inching pedal 7 Inching pedal 8 Accelerator This function is effective in all driving programs. NO TE If you m ust reduce speed temporar ily , you can do it with the inching pedal. A TTENTION If the inching pedal is floored, for example, f or an EMERGENCY ST OP , the tractor will brak[...]

C 9.92 Operating Instructions 68 153 146 Operation Bild_S 990_003 1 Driving with hydr ostatic DU AL drive - Set the speed range selector (1) to „S“. The DUAL Drive will only work in this range. T able of ground speed ranges with DU AL Drive * Depending on model Position Marking Functio n Hydrostatic ground speed* Ground speed* with Dual Drive U[...]

Operating Instructions 153 146 69 C 9.92 Operation - Set the program switch (2) to range 2. A TTENTION Drive the tractor warm for approx. 10-12 min. at range 2. - Set the program switch to range 1. NO TE The functions of the travel drive are identical except it does not lock the differential: When the ground speed* exceeds 25 km/h, the transmission[...]

C 9.92 Operating Instructions 70 153 146 Operation Switching the differential lock on NO TE With the differential lock you can improve trac- tion on soft, slipper y ground. The lock is en- gaged when the engine speed is over 1000 RPM. Y ou can engage the diff erential lock only briefly by pressing the button momentarily . A TTENTION The differentia[...]

Operating Instructions 153 146 71 C 9.92 Operation Steering The tractor has an h ydraulically-actuated ar ticulated steer- ing. The wheels also stay in trac k in curves so that attach- ments are guided without any lateral offset. Steering - Turn the steering wheel (1) in the desired direction. The possible turning radii depend on the tires and trac[...]

C 9.92 Operating Instructions 72 153 146 Operation Brakes The service brake is a wet disc brake in the front axle. It is h ydraulically actuated and acts on all four wheels . The par king brake is operated by an electric cylinder controlled with the parking brake switch. Operating the service brake - Depress the brake pedal (1). Applying the parkin[...]

Operating Instructions 153 146 73 C 9.92 Operation Releasing the parking brake - Turn off the parking brake switch (2). The parking brake will be released, the indicator light in the switch and parking brake indicator (3) will extinguish. A TTENTION When driving with the parking brake actuated, an acoustic warning signal will sound. 2 1 Bild_C992H_[...]

C 9.92 Operating Instructions 74 153 146 Operation Driving on slopes D ANGER Driving on slopes is dangerous as the tractor can tip over if the centre of gravity exceeds the tip-over limit on an extreme slope. The following factors will reduce the hazard: - small or no load - low ground speed - low gradient - low tire inflation pressure NO TE The dr[...]

Operating Instructions 153 146 75 C 9.92 Special operating instructions Stationary operation The tractor can be used for stationary operation, for exam- ple, to driv e a water pump via the PT O shaft. A TTENTION P ar k the tractor on le vel ground in both direc- tions. - Attach the stationary equipment to the PTO shaft (1) a t the front or rear. - [...]

C 9.92 Operating Instructions 76 153 146 Special operating instructions Adjusting the track width Y ou can widen the track width of the tractor b y adding spacers. Y ou have a choice of 3 diff erent spacers. D ANGER Observe the safety notes on safe parking and jacking up for the wheel change in the main- tenance instructions. - Remove the wheels. T[...]

Operating Instructions 153 146 77 C 9.92 Special operating instructions Operating the emergency gear release (hydrostatic DU AL drive only) NOTE If the engine was stalled and can not be restarted, the emergency gear release must be operated before a new start. - Fully depress the inching pedal. - Operate the starter briefly. - Pull the emergency ge[...]

C 9.92 Operating Instructions 78 153 146 Special operating instructions Operation in winter Oil preheating * Bef ore star ting the engine at temperatures below - 20 °C , turn on the heating element* to preheat the oil. - Connect the preheating system plug to a 230 VAC outlet. Observe the oper ating instr uctions of the manuf acturer . Winter diese[...]

Operating Instructions 153 146 79 C 9.92 Operating the attachments We have tested and approved a large number of possible attachments for use with this tr actor . Only attachments with the CE mark may be used. We recommend contacting our customer service before the installation of special equip- ment. P ossible attachments For example: implements f[...]

C 9.92 Operating Instructions 80 153 146 Operating the attachments Additional information for attachments When installing attachments o n the front and rear lift arms, do not exceed the permissible to- tal weight, the maximum allowable axle loads and tire carr ying capacities of the tractor . The front axle of the tractor must always be loaded with[...]

Operating Instructions 153 146 81 C 9.92 Operating the attachments Rear attachment or front/rear combinations 1) Calculation of the minimum front ballasting G V min G V min = G H · (c+d)-T V ·b +0.2· T L ·b a + b Enter the calculated minimum ballasting required for the front of the tractor in the table. Front attachment 2) Calculation of the mi[...]

C 9.92 Operating Instructions 82 153 146 Operating the attachments 6) Tire load capacity Enter the double value (two tires) of the permissible tire load capacity (eg see tire manuf acturer’ s documentation) in the table. Calculat ed value Maxim um pe rmissib le value (acc. t o operat ing manual) Double perm issable tyre capac ity (two tyre s) Min[...]

Operating Instructions 153 146 83 C 9.92 Operating the attachments Installation of attachments The various attachments are attached to the front lift or rear lift*. There are 2 different coupling categories: Category I Pin diameter 22 mm Category (II) Pin diameter 28 mm The tractor is adjustable to both categories. For this adjust- ment the catch h[...]

C 9.92 Operating Instructions 84 153 146 Operating the attachments Adjusting the catch hooks The catch hooks can be adjusted laterally and in length. - Measure the distance between the pins on your attachment. - Release the clamping screws (8) on both sides. - Slide the catch hook (7) laterally until the required distance is reached. - Retighten th[...]

Operating Instructions 153 146 85 C 9.92 Operating the attachments Adjusting the upper link slide and upper link The upper link slides are height-adjustable . The required height depends on your attachment. 1 Upper link bracket 2 Locking pin 3 Upper link pin 4 Upper link slide 5 Height adjustment lever - Raise the height adjustment lever (5). - Sli[...]

C 9.92 Operating Instructions 86 153 146 Operating the attachments Coupling the hydraulic hoses A TTENTION The hydraulic couplings on the truck must be depressurized bef ore their connection. The couplings on the tractor and the hydraulic hoses must be clean. NO TE Each attachment has different functions and hydraulic hoses to the control unit. Obs[...]

Operating Instructions 153 146 87 C 9.92 Operating the attachments Installing the articulated shafts Only use shafts suitable and intended for the attachment. These shafts are supplied with the attachment. The length of the ar ticulated shaft must be adjusted bef ore the first installation. In case of doubt please contact our customer service. Obse[...]

C 9.92 Operating Instructions 88 153 146 Operating the attachments Operating the joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton opera- tion) 5 Master switch for working hydraulics NO TE The joystick controls those functions of the a[...]

Operating Instructions 153 146 89 C 9.92 Operating the attachments Joystick operation (propor tional f or sensitive operation) Dire ctio n of jo ystick Forward /back Left /rig ht Joysti ck level 0 (witho ut button) Front lift Y 0 Fwd.: low ering Back: lifti ng Floa t posit ion on membr ane keyboar d Front r ight quic k coup ler X0 Floa t posi tion [...]

C 9.92 Operating Instructions 90 153 146 Operating the attachments Operating the front lift The following movements are possible: T ur n on the master switch (5) f or working hydr aulics. - Push the joystick (4) forward. • The front lift (attachment) will be lowered. Y ou can stop the movement b y releasing the jo ystick. - Pull the joystick (4) [...]

Operating Instructions 153 146 91 C 9.92 Operating the attachments Operating the front lift with the membrane keyboard The following movements are possible: T ur n on the master switch (3) f or wor king h ydraulics . - Keep key (4) depressed for approx. 1 second. The red LED indicator (5 and 2) will come on for approx. 5 seconds. • The front lift[...]

C 9.92 Operating Instructions 92 153 146 Operating the attachments Switching the front lift to double-acting The front lift can be switched from single-acting to double- acting. - To select double-acting, press key (5). The red LED indicator (6) will extinguish. - To select single-acting, press key (5). The red LED indicator (6) will come on. NO TE[...]

Operating Instructions 153 146 93 C 9.92 Operating the attachments Lateral control with the membrane keyboard - Keep key (4) depressed. • The front lift will shift to the right. Y ou can stop the mov ement by releasing the ke y . - Keep key (3) depressed. • The front lift will pivot to the left. - Press key (1) for approx. 1 second. The red LED[...]

C 9.92 Operating Instructions 94 153 146 Operating the attachments External operation of the front lift Y ou can operate the front lift from outside the cabin. A TTENTION When you leave the cabin, set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling. - To raise the front lift, press the top pushbutton [...]

Operating Instructions 153 146 95 C 9.92 Operating the attachments Flow rate limiting for joystick 1 Key for individual flow rate limiting for each individual joystick function - Turn on the master switch for the working hydraulics. With the flow rate limiting you can save the lifting or lower- ing speed individually . - Operated the joystick (4) u[...]

C 9.92 Operating Instructions 96 153 146 Operating the attachments Operating the rear lift The following movements are possible: T ur n on the working hydr aulics master switch. - Set the changeover lever (1) at the rear down to the „rear lift“ position. - To raise the rear lift, press key (2) and pull the joy- stick (3) back. • The rear lift[...]

Operating Instructions 153 146 97 C 9.92 Operating the attachments External operation of the rear lift* The rear lift can be operated from outside the cabin. A TTENTION When you leave the cabin, set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling. - To raise the rear lift, press the top pushbutton (1)[...]

C 9.92 Operating Instructions 98 153 146 Operating the attachments Operating the hydraulic couplings 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton operation) 5 Master switch for working hydraulics NO TE The joystick controls those functions[...]

Operating Instructions 153 146 99 C 9.92 Operating the attachments Operating the green hydraulic couplings* - Move the joystick (4) to the left or right. • The green hydraulic couplings front right will be supplied with pressure. Y ou can stop the mov ement by releasing the jo ystic k. The float position is turned on with the membrane keyboard. -[...]

C 9.92 Operating Instructions 100 153 146 Operating the attachments T urning on the front PT O D ANGER The PT O switch (1) m ust be switched off . - Start the engine. - Select the required PTO SPM with the PTO push-pull rod (3). NO TE The push-pull rod (3) is located at the front right at the front bracket. D ANGER Bef ore turning the PTO on, mak e[...]

Operating Instructions 153 146 101 C 9.92 Operating the attachments - Push the push-pull rod in. The PTO speed will be 1000 RPM at an engine speed of 2390 RPM. A TTENTION Ne ver turn the PTO on with the engine off! - Increase the engine speed to 1500-1800 RPM. - Release the lock at the safety switch (1) and depress the switch. The front PTO is now [...]

C 9.92 Operating Instructions 102 153 146 Operating the attachments T urning on the rear PT O NO TE The rear PT O can be tur ned on with the con- trol lev er (3) in the area of the ar ticulated joint. The control positions are shown on the in- struction plate (2). - The safety switch (1) must be switched off. - Pull the control lever (3) up to turn[...]

Operating Instructions 153 146 103 C 9.92 Operating the attachments Operating the hydraulic accumulator* (front lift) The hydraulic accumulator allows the ground pressure of the attachment to be decreased steplessly and the front axle load to be increased. This improv es the climbing ability . - Press key (5). The LED indicator (7) will come on. Th[...]

C 9.92 Operating Instructions 104 153 146 Operating the attachments NO TE An hydraulic accumulator pressure under 30 bar (light equipment) will require too many control operations as the accumulator can not function yet. Applications with hydraulic accumulator NO TE If the attachment adjusts to ground uneven- ness with a delay , reduce the relief p[...]

Operating Instructions 153 146 105 C 9.92 Operating the attachments Operating the attachment variable pump* (adjustable to 0-120 L) The attachment variable pump is a device for operating at- tachments with a high hydraulic power requirement, eg a cylinder mow er . The pump is operated electrically from the driver’ s station. - Connect the hydraul[...]

C 9.92 Operating Instructions 106 153 146 Operating the attachments A TTENTION T ur n on the safety s witch (6) only at low en- gine speed. - Turn the rotary knob (5) to 0. - Release the lock at the safety switch (6) and depress the switch. The indicator in the switch will light. A TTENTION After the engine speed was increased, the oil flow ma y on[...]

Operating Instructions 153 146 107 C 9.92 Operating the attachments NO TE The attachment variable pump will attempt to maintain the oil flow rate specified by the attachment plug and potentiometer , e ven if the engine RPM drops. Only when the maximum swash angle of the pump is reached will the oil flow be reduced when the RPM are reduced (refer to[...]

C 9.92 Operating Instructions 108 153 146 Operating the attachments Operating the hydraulic system* (fixed setting 80 L) The hydraulic system is a facility for operating attachments with a fix ed hydraulic pow er requirement. The h ydraulic sys- tem is operated electrically from the driver’ s station. - Connect the hydraulic hoses of the attachme[...]

Operating Instructions 153 146 109 C 9.92 Operating the attachments A TTENTION The attachment must be to set to 80 litres/ min, otherwise damage to the attachment or hazards for people standing in the vicinity can result. A TTENTION When you no longer use the attachment, al- ways turn the pump off with the safety switch so that the hydraulic oil wi[...]

C 9.92 Operating Instructions 110 153 146 Operating the attachments Operating the hydraulic dumping device The hydraulic dumping device allows the easy and fast raising of the dumping subframe . The dumping de vice tips the dump body* to the rear . - Start the engine. Changeover lever for the device to be driven: - Set the changeover lever (1) at t[...]

Operating Instructions 153 146 111 C 9.92 Operating the attachments Operating priority flow valve I* Priority flow valve I is used to drive the servo motor in an attachment with a variable hydraulic power demand, for e xample, salt spreader , hedge cutter , etc. The working speed can be set independently of the tractor engine speed. The priority fl[...]

C 9.92 Operating Instructions 112 153 146 Operating the attachments - Select the desired engine speed with the hand throt- tle. - Set the rotary knob (3) to the operating speed required for the attachment. Turning clockwise increases the speed, turning anticlockwise lowers it. A TTENTION If the flow rate selected is higher than intended for the att[...]

Operating Instructions 153 146 113 C 9.92 Operating the attachments Operating priority flow valve II* Priority flow valve II is used to drive the servo motor in an attachment with a variable hydraulic power demand, for e xample, salt spreaders , hedge cutters, etc. The working speed can be set independently of the tractor engine speed. The priority[...]

C 9.92 Operating Instructions 114 153 146 Operating the attachments - Select the desired engine speed with the hand throt- tle. - Set the rotary knob (3) to the operating speed required for the attachment. Turning clockwise increases the speed, turning anticlockwise lowers it. A TTENTION If the flow rate selected is higher than intended for the att[...]

Operating Instructions 153 146 115 C 9.92 Operating the attachments Connecting line for priority flow valves 1 and 2 The oil flow of priority flow valves 1 and 2 can be combined with the connecting line. This will result in a flow r ate of 0 to 50 litres/min. - Set the changeover lever (1) in the area of the articu- lated joint to the up position. [...]

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Operating Instructions 153 146 117 C 9.92 Other operations Operating the driver’ s cabin Operating the roof hatch Opening the roof hatch - Press in the knob (2) on the side of the handle. - Push the handle (1) up. The roof hatch will open to the rear. Removing the roof hatch NO TE The roof hatch can be used as an emergency e xit in case of danger[...]

C 9.92 Operating Instructions 118 153 146 Other operations Operating the windshield wiper/washer NO TE The tractor is provided with a front wiper . A washer system is also installed. The washer system draws its water from the washing water reservoir located at the front left in the cabin. Front windshield wiper/washer - Turn the rotary switch (1) f[...]

Operating Instructions 153 146 119 C 9.92 Other operations Lights T urning on and operating the lights NO TE The preheat/star ter switch is set to position 1 - Put the light switch (2) to position 1. The front position lights (3,6) and the tail lights (10,14) (parking light) will come on. - The position light indicator (3) in the multifunctional di[...]

C 9.92 Operating Instructions 120 153 146 Other operations 1 Low beam head- light, right 2 High beam head- light, right 3 Turn signal and position light, right 4 Top headlight 5 Top headlight 6 Turn signal and position light, left 7 High beam head- light, left 8 Low beam head- light, left 9 Brake light 1 0 Tail light Turn signal light, left 1 1 Lic[...]

Operating Instructions 153 146 121 C 9.92 Other operations T urning on the top headlights NO TE If front attachments are installed and the bot- tom headlights are hidden, you may turn on the top headlights. - Push the toggle switch for top headlights (2 ) to turn on the top headlights (5, 6). NO TE The functions high beam and headlight flash- ing a[...]

C 9.92 Operating Instructions 122 153 146 Other operations Operating the 4-way hazard flashers - Push the hazard flasher switch (1) to activate the 4- way flashers. T urning on the top strobe warning light* NO TE The top strobe warning light may only be turned on if the tractor is used for applica- tions on public roads. - Push the strobe warning l[...]

Operating Instructions 153 146 123 C 9.92 Other operations T urning on the working lights* NO TE The working light must not be used in public traffic. - Push the working light switch (1) to turn on the work- ing light (2). Dome light T urning on the dome light NO TE There is an dome light mounted in the cabin roof on the left and right side. - Flip[...]

C 9.92 Operating Instructions 124 153 146 Other operations Radio* and loudspeaker* Operating the radio NO TE There are a separate operating instructions f or the radio . Please observe these instructions for the operation of the radio. The loudspeakers are integrated in the cab roof at the front. P ower socket Connecting equipment to the power sock[...]

Operating Instructions 153 146 125 C 9.92 Other operations Heater Heating and ventilating T urning on the heating NO TE The cabin heater is connected to the engine coolant circuit. - To heat the cabin, turn rotary knob (1) to the right. You can also select any intermediate positions. Turning to the left will reduce the heat output, turning to the r[...]

C 9.92 Operating Instructions 126 153 146 Other operations T urning on the ventilation - To heat or ventilate the cabin, push fan switch (1). NO TE The ventilation fan has 2 speeds. - Speed 1 slow - Speed 2 fast There are several air outlets (2, 3) provided in the cabin: - 2 adjustable outlets (2) at the bottom front right in the footwell - 13 vent[...]

Operating Instructions 153 146 127 C 9.92 Other operations Recirculating air operation T ur ning the control knob (1) to the left will select recirculated air operation. Depending on the position of the control knob , a 3-step mix- ing of fresh air and recirculated air can be selected. 1 Bild_S 990_028 Bild_S 990_029_GB F resh air Recirculated air[...]

C 9.92 Operating Instructions 128 153 146 Other operations Air conditioning Operating the air conditioning* NO TE Separate operating instructions are supplied for the air conditioning. Please observe these instructions for the operation of the air conditioning. Air conditioning* 1 Switch for 2-speed blower 2 Fan reversal 3 On/off switch 4 Temperatu[...]

Operating Instructions 153 146 129 C 9.92 Other operations Fuses CA UTION T ur n off the batter y isolating s witch before doing any work on the electrical equipment, for example, replacing fuses. Fuses for the tractor NO TE The fuses for the tractor are installed below the console on the right. Open the cover to gain access. F 0 1 Multifunctional [...]

C 9.92 Operating Instructions 130 153 146 Other operations F 3 7 Traction control electronics Bosch RC 6-9/20, item 41.42/direction of travel F 3 8 Traction control electronics Bosch RC 6-9/20 pos. 10,11,12,23,34,37,48 and 61/diagnosis socket A/ driving program switch/inductive transmitter/ reversing pushbutton switch F 1 2 Air conditioning F 1 3 2[...]

Operating Instructions 153 146 131 C 9.92 P arking the tractor Leaving the tractor unattended Stopping the tractor - Lower the attachment completely. - Apply the parking brake. - Push in the hand throttle (2) fully (idle position). - Put the direction switch to neutral. - Set the driving program switch (1) to 0. A TTENTION If the engine is overheat[...]

C 9.92 Operating Instructions 132 153 146 P arking the tractor Parking A TTENTION When parking the tractor on slopes, secured it against rolling with chocks. - If the tractor is equipped with a hydrostatic drive, also put chocks behind the wheels. - Turn the ignition key (1) back to 0 to stop the engine. - Remove the ignition key and take it along.[...]

Operating Instructions 153 146 133 C 9.92 T railers, towing Y our tractor can tow the f ollowing trailers: T a ble of trailer s The following trailer combinations are allowed: 1 Tractor with single-axle trailer with brakes or without brakes. 2 Tractor plus single-axle trailer with brake or without brake plus 2-axle trailer with override brake. 3 Tr[...]

C 9.92 Operating Instructions 134 153 146 T railers, towing Operating the trailer coupling, attaching trailers - Adjust the height of the trailer coupling (2) at the adjustment rail (1) so that the trailer tiller can be attached horizontally. - To adjust the height, pull the lever (6) up. T ongue weight A TTENTION The tongue weight must be at least[...]

Operating Instructions 153 146 135 C 9.92 T railers, towing Driving with a trailer - Turn the speed range knob (1) to position S or L. The tractive force is greatest in position L. - Drive the tractor as described in the section entitled „Driving“. D ANGER If a trailer not requiring a permit is attached, the ground speed is limited to 25 km/h. [...]

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Operating Instructions 153 146 137 C 9.92 T ranspor t, hoisting, towing T ranspor t instructions - Drive the tractor onto the means of transport. - Park the tractor as described in the section entitled „Leaving the tractor unattended“. - Secure the tractor against rolling with chocks behind the wheels and, if needed, with wood blocks at the sid[...]

C 9.92 Operating Instructions 138 153 146 T ransport, hoisting, towing T owing instructions If your tractor can not drive on its own power because of damage, it can be towed. Use the trailer coupling or the front upper link bracket on the cabin for towing. D ANGER The towing tractor must have sufficient trac- tive and braking force for the towed lo[...]

Operating Instructions 153 146 139 C 9.92 T ranspor t, hoisting, towing A TTENTION If the parking brake can not be released due to a loss of electrical power or an electrical failure, the electric cylinder must be relieved before the tractor can be towed. D ANGER Secure the tractor against rolling with chocks. - Pull off the protective hose (3) tow[...]

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Operating Instructions 153 146 141 C 9.92 Indicators, adjustments Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa. Please refer to the maintenance instructions for the adjust- ment of the speedometr . Indication of special operating cond[...]

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Operating Instructions 153 146 143 C 9.92 Malfunctions, causes, remedy The following tables list malfunctions and their possible causes. If you can not carry out the remedial measure your- self, please contact a service centre or our customer serv- ice. The optional test and control box BB3 or the Bodem PC software is a vailable f or fur ther troub[...]

C 9.92 Operating Instructions 144 153 146 Malfunctions, causes, remedy Malfunction Cause Remedy Tractive force to o low Fau lt in the feed pre ssure or high pressu re system Check th e feed pr essure of hydra ulic system Chec k the hi gh pre ssure hyd rauli c system Check fo r le akage a t varia ble pu mp and variable motor Check th e va riable p u[...]

Operating Instructions 153 146 145 C 9.92 Malfunctions, causes, remedy Malfunction Cause R emedy No fo rward a nd rev erse tr avel Ele ctrical conne cti on of di esel eng ine speed sens or inte rru pted, po ssibl y oxid ized Speed range kno b in neutr al po sition Direct ion swi tch defe ctive o r bad contac t Driv ing prog ram switc h at 0 Fault i[...]

C 9.92 Operating Instructions 146 153 146 Malfunctions, causes, remedy Malfunction Cause Remedy Does n ot stop whe n inch pedal is fully depres sed Incor rect posi tion o f in ch peda l, poss ibly foreign objects in ac tuator Inch p otentiome ter not correctly adjus ted Adjust c orrectly, rem ove any f oreig n objects Adjust , cali brate t he in ch[...]

Operating Instructions 153 146 147 C 9.92 Malfunctions, causes, remedy Hydraulic and steering system malfunctions NO TE These notes only apply for valve arrange- ments conforming to our circuit diagrams or approved by Bucher Hydraulics. Malfunction Cause Remedy Power l ift or hydrau lic c ylinde r is not lifting . No bu ild-u p of pres sure discern[...]

C 9.92 Operating Instructions 148 153 146 Malfunctions, causes, remedy Malfunction Cause Remedy Hydr aulic o il ov erheats quickl y, system working a gainst e xcess pressur e. (engi ne und er load) Cylin der at li mit st op Attach ment is not connec ted, but joysti ck is in w ork posi tion (qui ck coupl er) Move jo ystick to neutra l positi on (fre[...]

Operating Instructions 153 146 149 C 9.92 Malfunctions, causes, remedy W orking h ydraulics malfunctions The optional OPUS test unit or a PC software is available f or fur ther troubleshooting/diagnosis/working hydr aulics elec- tronics calibration. NO TE These notes only apply for valve arrange- ments conforming to our circuit diagrams or approved[...]

C 9.92 Operating Instructions 150 153 146 Malfunctions, causes, remedy Malfunction Cause Remedy Joysti ck inopera tive Joyst ick loc ked Buttons d efective Release wi th Opus or PC s oftware Determine fault wi th Opus, su bmit the joysti ck for repair , or r eplace i t Membra ne keyb oard inope rative M echani cally or el ectric ally defec tive Det[...]

Operating Instructions 153 146 151 C 9.92 Malfunctions, causes, remedy Malfunction Cause Remedy Many m alfun ctions Som e para meters out of adjus tment Uploa d "stand ard val ues " with Opus or PC softwa re Keys respon d too slowly Set to "s low" Can be set to "fas t" with Op us or PC softwa re Keys "s tay put ?[...]

C 9.92 Operating Instructions 152 153 146 Malfunctions, causes, remedy T roubleshooting also with Opus (Order No . 204-80-70) or PC software in the menu • Keyboard check: keys of the membrane keyboard. • Output functions: functions XO...Y3, check if box provides current for valves. • Hydraulic accumulator: functions of the hydraulic accumulat[...]

Operating Instructions 153 146 153 C 9.92 General remarks on maintenance In order to always keep your tractor operational, we ask you to read these maintenance instructions carefully . This sec- tion contains all the information required for careful mainte- nance and care of your tr actor . T ak e par ticular care to have your tractor serviced at t[...]

C 9.92 Operating Instructions 154 153 146 General remarks on maintenance Handling fuel, fluids and lubricants • Fuels, fluids and lubricants must always be handled properly and as specified by the manufacturer. • Fuels, fluids and lubricants may only be stored in approved containers at specified places of storage. They can be inflammable, there[...]

Operating Instructions 153 146 155 C 9.92 General remarks on maintenance • Do not run the engine in enclosed spaces! Danger of poisoning! • To prevent the danger of fire, always keep the tractor and attachments clean! • When leaving the tractor unattended, secure it against rolling and unauthorized use (parking brake, chocks), stop the engine[...]

C 9.92 Operating Instructions 156 153 146 General remarks on maintenance Doing work on the electrical equipment Before doing work on the electrical equipment, cut off the power with the battery isolating switch (1). - The switch must be in the vertical position and the toggle removed. CA UTION Disconnect the battery ground lead (2). Do not place an[...]

Operating Instructions 153 146 157 C 9.92 General remarks on maintenance Jack lift points Jacking up D ANGER When operating the lift jack, make sure that the tractor is parked securely and prevented from rolling (chock)! The tractor may only be jacked up at the shown locations (1 and 2). D ANGER The weight to be lifted should not exceed the maximum[...]

C 9.92 Operating Instructions 158 153 146 General remarks on maintenance Securing the dumping subframe (dump body)* The dumping subframe (dump body*) must be secured against accidental lowering during all services for which it must be raised. - Place the U-channel on the cylinder and secure it with a locking pin (1). * Option Bild_C992H_062 1[...]

Operating Instructions 153 146 159 C 9.92 General remarks on maintenance Tilting the cabin The cabin can be tilted for repair and maintenance serv- ices. A TTENTION Raise the cabin carefully . - Remove the nuts (1) and holding plate at the back of the cabin. - Attach an M14 eyebolt* (2) to the cabin frame at the top. - Attach a hook or rope and slo[...]

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Operating Instructions 153 146 161 C 9.92 Maintenance schedule Maintenance during the initial period of operation Interval Service a nd inspection See page Maintenanc e after th e first 50 service hours Check th e engine for l eaks Check the air tubes and air hos es for l eaks Check the heati ng hos es for d amage and tigh tness Check the cool ant [...]

C 9.92 Operating Instructions 162 153 146 Maintenance schedule The services and inspections specified below must be car- ried out when the stated number of service hours is reached. The services and inspections of the lower intervals must be carried out at the same time. Example: At 1000 hours of operation, the services and inspections for 500 and [...]

Operating Instructions 153 146 163 C 9.92 Maintenance schedule Periodic maintenance Interval Service and inspection Maintenance eve ry 250 servic e hours Check t he engi ne for l eak s Chec k the en gine oi l le vel Check the air tubes and ai r hoses fo r leak s Check the hea ting h oses for damage and ti ghtness Che ck the ra diator , clea n if ne[...]

C 9.92 Operating Instructions 164 153 146 Maintenance schedule Periodic maintenance Interval Service a nd inspection Main tenanc e ever y 250 serv ice hours Check the cond ensa te water drai n Visual i nspect ion of air con ditione r for le aks Check the air conditi oner hos es and wirin g for dam age Clean th e fresh a ir filter and filte r mat in[...]

Operating Instructions 153 146 165 C 9.92 Maintenance schedule Periodic maintenance Interval Service a nd inspection Main tenan ce ever y 1500 ser vice hours Hydr auli c oil cha nge of HE oils (at leas t ever y 2 yea rs) Hydr aulic oi l change of minera l oil s (at le ast eve ry 2 y ears) Clean th e s uctio n filter of the tractio n and w orkin g h[...]

C 9.92 Operating Instructions 166 153 146 Maintenance schedule Periodic maintenance Interv al Ser vice and insp ection Main tenanc e ever y 2 year s C hang e the coolan t Re place th e V-be lt Ch ecking the g low plugs Hydr aulic oil c hang e of HE o ils (or at 1500 h ours) Hydr aulic oil c hang e of mine ral oils ( or at 1 500 h ours) Clean the su[...]

Operating Instructions 153 146 167 C 9.92 Maintenance during the initial period of operation The following services and inspections are due during the initial period of operation: Maintenance after the first 50 service hours Maintenance after the first 500 service hours Maintenance after the first 50 service hours Checking the engine for leaks - Ra[...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 168 Checking the coolant level, topping up if necessary - Park the tractor on a level surface. - Raise the dumping subframe and secure it against accidental lowering. - Turn off the engine and allow it to cool. The coolant level should be between the min. and max. marks on t[...]

Operating Instructions C 9.92 Maintenance after the first 50 service hours 153 146 169 Checking the heating hoses for damage and tightness - Check the heating hoses for leaks and damage. Checking engine V -belt tension and condi- tion Please also refer to the operating instructions of the engine manuf acturer . CA UTION Adjust V -belt tension only [...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 170 Checking the hydraulic lines and hoses for leaks and damage - Check all hydraulic lines and hoses for leaks and damage. Checking the hydraulic oil level - Check the hydraulic oil level (see page 48). Bild_C992H_081[...]

Operating Instructions C 9.92 Maintenance after the first 50 service hours 153 146 171 Replacing the working hydraulics pressure filter - Depressurize the hydraulic system by operating the joystick. - Remove the air filter housing (1) with a 24mm wrench. A TTENTION Observe the instructions for handling fuel, flu- ids and lubricants! - Clean the mat[...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 172 Replacing the traction hydraulics pressure filter - Remove the air filter housing (1) with a 24mm wrench. A TTENTION Observe the instructions for handling fuel, flu- ids and lubricants! - Clean the mating surface of the filter mount. - Withdraw the pressure filter from t[...]

Operating Instructions C 9.92 Maintenance after the first 50 service hours 153 146 173 Changing the front and rear gearbox oil Changing the front gearbox oil (including axle) NO TE Change the gear oil only when at operating temperature. - Park the tractor on a level surface. - Remove the filler plug (1) at the front gearbox and clean it with diesel[...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 174 Filling oil - Remove the oil level plug (4). - Fill recommended gear oil through the filler plug hole (1) until oil flows out of the level plug hole (4). Filling quantity ....................................... approx. 10.9 L - Refit and tighten the oil level plug with a[...]

Operating Instructions C 9.92 Maintenance after the first 50 service hours 153 146 175 Changing the gear oil of the rear gearbox (including offset axles) NO TE Change the gear oil only when at operating temperature. - Park the tractor on a level surface. - Unscrew the filler plug (1) at the rear gearbox and wash it with diesel oil. - Place a suitab[...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 176 - Refit the drain plug with a new sealing ring. Make sure that the plug is tight. - Fill recommended gear oil through the filler plug hole. Filling quantity ...................................... approx. 17.75 L - Check the oil level at the sight glass (3). - The oil lev[...]

Operating Instructions C 9.92 Maintenance after the first 50 service hours 153 146 177 Bild_C992H_052 1 2 Checking the parking brake for proper op- eration D ANGER Do not operate the tractor with a defective braking system! - Operate the parking brake (2). - Select driving speed range 1 or 2 and start off slowly. A noticeable resistance should be d[...]

C 9.92 Operating Instructions Maintenance after the first 50 service hours 178 Tightening the wheel nuts - Tighten all wheel nuts at the front and rear wheels (1 and 2). T or que ................................................................ 340 Nm - Have any damaged parts replaced by your service centre. Tightening nuts and bolts according to th[...]

Operating Instructions 153 146 179 C 9.92 Maintenance after the first 500 service hours Replacing the working hydraulics pressure filter - Refer to page 171 of maintenance after the first 50 service hours. Replacing the traction hydraulics pressure filter - Refer to page 172 of maintenance after the first 50 service hours.[...]

C 9.92 Operating Instructions 180 153 146 Maintenance after the first 500 service hours Bild_139 1 Replacing the hydraulic oil of the traction and working hydraulic system A TTENTION When using mineral hydraulic oils, the oil must be changed for summer and winter operation. Refer to the coolant, fuel and lubricant speci- fications on page 219. NO T[...]

Operating Instructions 153 146 181 C 9.92 Maintenance after the first 500 service hours Cleaning the suction filters of the traction and working hydraulics, replacing if neces- sary - Remove the pin (3) of the hydraulic cylinder (4). - Remove the banjo bolts (2). - Remove the filter cover fastening screws (1). - Pull out the filter housings with th[...]

C 9.92 Operating Instructions 182 153 146 Maintenance after the first 500 service hours - Refit the drain plug with a new sealing ring. Make sure that the plug is tight. - Fill recommended hydraulic oil through the filler neck (2). Filling quantity .................................... ...... approx. 45 L - Check the oil level at the sight glass (3)[...]

Operating Instructions 153 146 183 C 9.92 Maintenance as required Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa. - Carefully pull the multifunctional display (1) out at the left and right side and rotate it. - Remove the cover from the[...]

C 9.92 Operating Instructions 184 153 146 Maintenance as required - Switches 7 and 8 are inoperative. - Refit the multifunctional display. Switch settings Combination Tire size Type 1 2 3 4 5 6 7 8 280/80 R 18 532-31-08/- 09 1 1 1 0 1 0 - - 36x13. 50-15 524-31-8 1 1 1 0 1 0 - - 10.5-1 8 MPT 524-31- 1/-6 1 1 1 0 1 0 - - 425/55 R 17 532-31-01/- 02 1 [...]

Operating Instructions 153 146 185 C 9.92 Maintenance as required Checking the air cleaner system, cleaning if necessary The filter car tr idge must be ser viced when the flow resist- ance of the filter is at maximum due to the restriction of the element. This is indicated by the sounding of the horn. - Stop the engine. - Raise the dumping subframe[...]

C 9.92 Operating Instructions 186 153 146 Maintenance as required * Option Replacing the hydraulic return filter for the attachment variable pump* The hydraulic return filter with service indicator is located at the rear right side under the cabin. A TTENTION The hydraulic return filter must be replaced when the pressure at the service indicator (1[...]

Operating Instructions 153 146 187 C 9.92 Maintenance as required Replacing the hydraulic return filter for hydraulic system* The hydraulic return filter with the service indicator is lo- cated at the rear right below the cabin. A TTENTION When the pressure at the service indicator (1) rises to 3 bar with an attachment (eg cyl- inder mower) fitted [...]

C 9.92 Operating Instructions 188 153 146 Maintenance as required A TTENTION Carry out the services and inspections only with the engine turned off. Checking the radiator , cleaning if necessary - Inspect the cooling fins and oil cooler for the accumu- lation of dirt. Cleaning with compressed air - Raise the platform* and secure it against accident[...]

Operating Instructions 153 146 189 C 9.92 Maintenance as required Cleaning the condenser - Turn on the ignition (engine off). - Operate the fan reversal switch (1). - The fans will rotate in the reverse direction and run as long as the switch is pushed. NOTE With this function it is easy to remove any collec- ted grass from the air conditioner. Che[...]

C 9.92 Operating Instructions 190 153 146 Maintenance as required Cleaning the fresh air filter and filter mat, replacing if necessary - Remove the fastening screws (1). - Remove the filter cover (2) and take out the filter element. - Clean the filter element or replace it. NO TE An activated carbon filter* is available for use with spray chemicals[...]

Operating Instructions 153 146 191 C 9.92 Maintenance as required Greasing the tractor (except universal joints) - Grease all moving parts lightly. - Lubricate the grease nipples (1 and 2) according to the lubrication chart. Only use recommended grease. A TTENTION Do not press too much grease into grease nipple (2) as this could damage the sealing.[...]

C 9.92 Operating Instructions 192 153 146 Maintenance as required Checking the frost protection of the windshield washer water - Remove the filler cap (1) from the windshield washer fluid reservoir (2). - Add a mixture of antifreeze and clear water. NOTE The percentage of antifreeze depends on the frost protection used and the temperature to be exp[...]

Operating Instructions 153 146 193 C 9.92 Maintenance every 250 service hours Checking the engine for leaks - Refer to page 167 of maintenance after the first 50 service hours. Checking the engine oil level - Refer to page 46. Checking the air tubes and air hoses for leaks - Refer to page 167 of maintenance after the first 50 service hours. Checkin[...]

C 9.92 Operating Instructions 194 153 146 Maintenance every 250 service hours Checking the coolant, adding if necessary - Remove the cap (1) of the coolant expansion reservoir. - Take a sample of the coolant and check its concen- tration according to the engine operating instructions. Add coolant if necessary. Checking the coolant level, topping up[...]

Operating Instructions 153 146 195 C 9.92 Maintenance every 250 service hours Checking the V -belt f or tension and condi- tion, tightening or replacing if necessary Please also refer to the operating instructions of the engine manuf acturer . CA UTION Adjust V -belt tension only when the engine is shut off. - Inspect V-belts for cracks and tears o[...]

C 9.92 Operating Instructions 196 153 146 Maintenance every 250 service hours Checking the fuel lines for condition and tightness - Check the fuel lines in the engine compartment for leaks. Checking the cable connections - Check the cables and plugs for security and damage. Checking the hydraulic lines and hoses for damage and tightness - Refer to [...]

Operating Instructions 153 146 197 C 9.92 Maintenance every 250 service hours Checking the heating system for proper operation - Refer to page 125. Checking the air conditioner for proper operation - Refer to the operating instructions for the air conditioner. Checking the sight glass of the air condi- tioner for the formation of bubbles - Refer to[...]

C 9.92 Operating Instructions 198 153 146 Maintenance every 250 service hours Checking the condenser for the free flow of air , cleaning if necessary - Refer to page 189 of maintenance as required. Checking the seat of the compressor - Check the compressor (1) for security and damage. Checking the V -belt of the compressor for proper tension and co[...]

Operating Instructions 153 146 199 C 9.92 Maintenance every 250 service hours Cleaning the fresh air filter and filter mat in the fan box, replacing if necessary - Clean the fresh air filter (1) and filter mat (3) in the fan box, replacing them if necessary. Checking the electrical system for proper operation, check the lighting - To check the elec[...]

C 9.92 Operating Instructions 200 153 146 Maintenance every 250 service hours Checking the accelerator for ease of move- ment, clean and grease if necessary - Check the accelerator (1) for ease of movement, clean and grease the mechanical parts if necessary Checking the windshield washer water level, topping up if necessary - Check the level in the[...]

Operating Instructions 153 146 201 C 9.92 Maintenance every 500 service hours Changing the engine oil (at least once a year) - Run the engine to operating temperature. - Park the tractor on a level surface and switch off the engine. - Place a suitable catch pan under the engine. CA UTION Danger of scalding when draining hot engine oil. - Unscrew th[...]

C 9.92 Operating Instructions 202 153 146 Maintenance every 500 service hours Changing the engine oil filter Ref er the operating instr uctions of the engine manuf acturer . - Remove the left rear wheel and fender. - Drain the engine oil. - Unscrew the air filter cartridge (1) with a filter wrench. A TTENTION Observe the instructions for handling f[...]

Operating Instructions 153 146 203 C 9.92 Maintenance every 1000 service hours Checking the engine valve clearances - Check the valve clearances of the engine with reference to the operating instructions of the engine manufacturer. Special knowledge and special tools are required for this service. Entrust your authorized dealer with this service. C[...]

C 9.92 Operating Instructions 204 153 146 Maintenance every 1000 service hours Lubricating the universal joints (at least once a year) - Turn the steering wheel right or left until the steering stop is met. CA UTION Carr y out ser vices in the ar ticulated joint area only with the engine shut off. - Remove the rubber protector. - Adjust the top art[...]

Operating Instructions 153 146 205 C 9.92 Maintenance every 1500 service hours Changing the hydraulic oil (at least every 2 years) - Refer to page 180 of maintenance after the first 500 service hours. Cleaning the suction filter of the traction and working hydraulics, replacing if necessary (at least every 2 years) - Refer to page 181 of maintenanc[...]

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Operating Instructions 153 146 207 C 9.92 Maintenance every 3000 service hours Changing the toothed belt Change interval every 3000 service hours or every 5 years maximum. Refer to the maintenance instructions of the engine manu- f acturer . A TTENTION This work may only be carried out by your service centre. Replacing the injection nozzles (Refer [...]

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Operating Instructions 153 146 209 C 9.92 Annual maintenance Changing the engine oil and oil filter car- tridge (every 500 hours minimum) - Refer to page 201 of maintenance every 500 service hours. Changing the air filter element - Refer to page 185 of maintenance as required. Changing the brake fluid A TTENTION Special knowledge and special tools [...]

C 9.92 Operating Instructions 210 153 146 Annual maintenance Checking the battery , coating the terminals with grease CA UTION Observe the following instructions for safety reasons. The battery contains dissolved sulphuric acid, which is poisonous and caustic. When handling battery acid, wear personal pro- tective equipment (protective apron, prote[...]

Operating Instructions 153 146 211 C 9.92 Annual maintenance Bild_C992H_091 2 3 1 Before doing work on the electrical equipment, cut off the power with the battery isolating switch (3). - The switch must be in the vertical position and the toggle removed. - Disconnect the battery ground lead (2). - Disconnect the battery positive lead (1). CA UTION[...]

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Operating Instructions 153 146 213 C 9.92 Maintenance every 2 years Changing the coolant - Refer to the operating instructions of the engine manufacturer. - Fill coolant with reference to page 168. Replacing the V -belt - Replace the V-belt according to the operating instruc- tions of the engine manufacturer. Checking the glow plugs - Refer to the [...]

C 9.92 Operating Instructions 214 153 146 Maintenance every 2 years Replacing the air conditioner V -belt - Remove the rear frame, radiator and annular fan. - Loosen the screws (3). - Loosen the locknut (2) and tensioning screw (1). - Remove the V-belt (4) and install a new V-belt. - Screw in the tensioning screw (1) until the correct belt tension [...]

Operating Instructions 153 146 215 C 9.92 Maintenance every 5 years Changing the toothed belt (or at 3000 hours) - Refer to page 207 of maintenance every 3000 service hours.[...]

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Operating Instructions 153 146 217 C 9.92 T aking the tractor out of operation If the tractor is not going to be in service for over 2 months, for example for operational reasons, it must be placed in a well-ventilated, clean and dry room and the following meas- ures must be carried out. - Clean the tractor thoroughly. - Check the hydraulic oil lev[...]

C 9.92 Operating Instructions 218 153 146 T aking the tractor out of operation Removing the engine preservation - Unblock the intake opening and exhaust outlet. - Drain the anti-corrosion oil and rinse the oil sump with engine oil. A TTENTION Observe the instructions for handling fuel, flu- ids and lubricants. See the section „Changing the engine[...]

Operating Instructions 153 146 219 C 9.92 Coolant, fuel and lubricant specifications Use Fluids and lubricants Specific ation Season Engine (Refer to Deutz operatin g instructions) Mult i-pur pose engi ne oil SAE 5W- 40 All- season ACEA E3 -96/E5 -02; E4-9 9/E6- 04 API CH-4 /CG-4; DHD-1 Hydraulic oil tank (trac tion an d workin g hydr aulics) Hydra[...]

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Operating Instructions 153 146 221 C 9.92 S 990 Engine oil Incl. filter 0 .5 litre 8.5 litr es Cooling system with he ater approx . 13 litr es Hydraulic oil tan k for working and tracti on hydraulics, hy draulic oil* Initia l fillin g (d epend ing on equ ipmen t) approx . 45-50 litres approx . 50-55 litres Front hy drostatic transm ission with axle[...]

C 9.92 Operating Instructions 222 153 146 Maintenance data Tightening torques Hexagon head and se t screws M8 M10 M12 M14 M16 Screw grade 8.8 25 Nm 49 Nm 86 Nm 135 Nm 210 Nm Screw grade 10 .9 35 Nm 69 Nm 120 Nm 19 0 Nm 295 Nm Transmiss ion, axles, whee ls Tor que M10 hex head scre ws (orbitrol to ste ering colum n) 40 Nm Clampin g scr ews for hydra[...]

Operating Instructions 153 146 223 C 9.92 Maintenance data List of replacement parts Desig nati on Ord er num ber Sealin g ring for oi l drain p lug 010 39 5 Engine oil filte r 797 13 5 Fuel fil ter 782 971 Cylin der h ead co ver gask et 798 0 97 Air fil ter ele ment 029 76 0 V-belt fo r KHD fan 798 095 (10x 1250) Toothed b elt repa ir kit 797 499 [...]

C 9.92 Operating Instructions 224 153 146 Maintenance data Bulbs 12 V Use Power Us e Rating Low beam headl ight H7 55 W F ront top working light H7 55 W High bea m head light H 7 55 W Rear wor king l ight H3 55 W Front tur n signa l light 21 W Ind ica tor ligh ts in swi tches 1 .2 W Rear tur n signa l light 21 W Ye llow ind icator light 2 W Tail li[...]

Operating Instructions 153 146 225 C 9.92 Maintenance data T echnical data of the engine S 990 Manufac turer Deutz AG Model de signation TD2011 L04w EU Tier IIIA Desi gn V ert ical in-l in e Type 4-st roke die sel Coolin g Water co oling Method o f injection Direct fu el injectio n No. of cyli nders 4 Cylinder b ore Ø 96 Stroke 125 Cubic capacity [...]

C 9.92 Operating Instructions 226 153 146 Maintenance data Fuel system S 990 Injecti on pump Motorpa l single p lug-in pump Governo r Governor integrated in the front cover Inje ction no zzle/o pening press ure Multi-h ole nozzl e/180 bar + 10 bar Start of injecti on 2°+/-0.5° afte r TDC Traction pump Hydrostatic drive Axial pist on pum p, ty pe [...]

Operating Instructions 153 146 227 C 9.92 P age Page Alphabetical index A Accessories .................................................................. 4 3 Activating the left / right turn signal ............................. 1 2 1 Additional information for attachments .......................... 8 0 Adjusting control sensitivity (hysteresis) ....[...]

C 9.92 Operating Instructions 228 153 146 Alphabetical index P age P age Changing the hydraulic oil (at least every 2 years) ...... 2 0 5 Changing the hydraulic oil (or at 1500 hours) ............... 2 1 3 Changing the toothed belt ........................................... 2 0 7 Changing the toothed belt (or at 3000 hours) ............... 2 1 5 C[...]

153 146 229 C 9.92 Alphabetical index Operating Instructions P age Page Checking the parking brake for proper operation . 177, 196 Checking the preheating system ................................. 1 9 9 Checking the radiator , cleaning if necessar y ...... 188, 193 Checking the seat of the compressor .......................... 1 9 8 Checking the ser[...]

C 9.92 Operating Instructions 230 153 146 Alphabetical index P age P age D Daily checks and activities prior to taking into service .. 4 5 Date of issue and version of instr uctions ....................... 2 Description .................................................................... 2 7 Determination of the total weight, axle loads and tire lo[...]

153 146 231 C 9.92 Alphabetical index Operating Instructions P age Page G Gear oil, engine oil, diesel fuel ...................................... 1 2 General notes on safety ................................................ 1 1 General notes on service ............................................... 1 General remarks on maintenance ................[...]

C 9.92 Operating Instructions 232 153 146 Alphabetical index P age P age M Maintenance after the first 50 service hours ................ 1 6 7 Maintenance after the first 500 service hours .............. 1 7 9 Maintenance as required ............................................. 1 8 3 Maintenance data ...............................................[...]

153 146 233 C 9.92 Alphabetical index Operating Instructions P age Page Operating the joystick ................................................... 8 8 Operating the radio ...................................................... 1 2 4 Operating the rear lift .................................................... 9 6 Operating the roof hatch ............[...]

C 9.92 Operating Instructions 234 153 146 Alphabetical index P age P age Replacing the traction hydraulics pressure filter ............................. 172, 179, 205, 213 Replacing the V -bel t .................................................... 2 1 3 Replacing the working hydraulics pressure filter . 171, 179 Replacing the working hydraulics pre[...]

153 146 235 C 9.92 Alphabetical index Operating Instructions P age Page T aking into ser vice ........................................................ 4 5 T aking the tractor out of operation ............................... 2 1 7 T echnical data ............................................................... 1 5 T echnical data/filling quantities .[...]

C 9.92 Operating Instructions 236 153 146 Alphabetical index P age W Weights ......................................................................... 1 8 Winter diesel fuel .......................................................... 7 8 Working clothes ............................................................ 1 1 Working hydraulics malfunctions [...]