Honeywell DR4300 Bedienungsanleitung

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Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Honeywell DR4300 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Honeywell DR4300, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Honeywell DR4300 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Honeywell DR4300. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Honeywell DR4300 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Honeywell DR4300
- Den Namen des Produzenten und das Produktionsjahr des Geräts Honeywell DR4300
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Honeywell DR4300
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Honeywell DR4300 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Honeywell DR4300 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Honeywell finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Honeywell DR4300 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Honeywell DR4300, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Honeywell DR4300 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Industrial Measurement and Control DR4300 Circular Chart Recorder Product Manual 44-01-25-14 12/03 Revision I[...]

  • Seite 2

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 ii Copyright, Notices, and Trademark Printed in U.S.A. – © Copyright 2003 by Honeywell Revision I – December 2003 WARRANTY/REMEDY Honeyw ell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact y our local sales [...]

  • Seite 3

    12/03 DR4300 Circular Chart Recorder Product Manual iii About This Document Abstract This manual contains instructions for installation, operation, and troubleshooting of the DR4300 Circular Chart Recorder. References The following list iden tifies all documents that may be sources of reference for material discussed in this publication. Document T[...]

  • Seite 4

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 iv Symbol Definitions The following table li sts those symbol s used in this document to denot e certain conditions. Symbol Definition This CAUTION symbol on the equipment refe rs the user to the Product Manual for additional information. This symbol appears nex t to[...]

  • Seite 5

    12/03 DR4300 Circular Chart Recorder Product Manual v Contents 1. OVERVI EW .............................................................................................................. 1 1.1 Introduction .................................................................................................................................. 1 1.2 Model N[...]

  • Seite 6

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 vi 4.2 Operator Interface on Recorder with Display and Keypad ......................................................... 72 4.3 Configuration (Recording and Output Set Up) ........................................................................... 74 4.3.1 Overview ..[...]

  • Seite 7

    12/03 DR4300 Circular Chart Recorder Product Manual vi i 6.1 Overview ....................................................................................................................... ........... 157 6.2 Replacing the Chart ............................................................................................................ ...... 158 [...]

  • Seite 8

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 viii A. ACCURACY ......................................................................................................... 199 A.1 Overview ....................................................................................................................... .......[...]

  • Seite 9

    12/03 DR4300 Circular Chart Recorder Product Manual ix Tables Table 2-1 Operating Limits and Condensed Specifications ....................................................................... ................ 12 Table 2-2 Mounting Flush in a New Panel Cutout ................................................................................ ............[...]

  • Seite 10

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 x Table 4-33 Procedure for Resetting Totalizer .................................................................................. ........................ 137 Table 4-34 Procedure for Starting Timer ....................................................................[...]

  • Seite 11

    12/03 DR4300 Circular Chart Recorder Product Manual xi Figures Figure 1-1 Guide to Manual’s Organization..................................................................................... .......................... 10 Figure 2-1 Overall Dimensions ................................................................................................. [...]

  • Seite 12

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 xii[...]

  • Seite 13

    Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 1 1. Overview 1.1 Introduction Function The DR4300 recorder is a one or two pen m icroproce ssor-based circular chart recorder. The basic DR4301 (one pen) and DR4302 (two pen) recorders provide reliable, conve nient pen-drawn analog traces on preprinted 10 inch (250 mm ) charts. Both the[...]

  • Seite 14

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 2 Communications The Modbus comm unication option perm its configuration of t he unit and monitori ng of process variables over a standard multi-drop serial co mmunications link. Relay outputs for control and alarms The models with display and keypad are available wi[...]

  • Seite 15

    Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 3 The six keys are used to select the real tim e value to be displayed, and to select set up parameters and their values during configuration. The displ ay and keypad are behind the door, protecti ng them from dirt . A supplementary external keypad is also availabl e. For more informatio[...]

  • Seite 16

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 4 1.2 Model Number Breakdown Introduction The model num ber breakdown is presented in the tables t hat follow. Note that not all options are available with all recorders. Check the “Availability” column for each model. A star (  ) in the Availability co lumn m[...]

  • Seite 17

    Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 5 Model Number Table I - OUTPUT Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 Pen One None 0 _ _ _     2 Outputs (Alarm/On-Off Control) 2 _ _ _ N/A N/A d d 1 PID Control with Accutune II (see Note 1) 3 _ _ _ N/A N/A d d 1 PID Control/Setpoint Pro[...]

  • Seite 18

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 6 Model Number Table II - INSTRUMENT OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 Door Options Gray Door G _ _ _ _     Blue Door B _ _ _ _     Gray Door w ith External Keypad H _ _ _ _ N/A N/A   Blu[...]

  • Seite 19

    Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 7 Model Number Table III - PEN 1 OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 No Digital Inputs 0 _ _ _     Digital Inputs (See Note 3) D _ _ _ N/A N/A f g None _ 0 _ _     No Totalizer Function _ _ 0 _     Totali[...]

  • Seite 20

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 8 NOTE 1: PID control options i nclude current output plus two discrete outputs for alarms. If ON-OFF or time-proport ioned simplex control is used, only one discrete output is available for an alarm . Time-proporti oned duplex control requires the use of both output[...]

  • Seite 21

    Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 9 1.3 About This Manual All models described This manual cont ains instructions for installa tion, se t up, startup, operation, t roubleshooting, and repair of all recorder models listed in Subsection 1.2. The m odels fall into two broad categori es: • basic version without display : D[...]

  • Seite 22

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 10 SECTION 1 - Overview SECTIO N 3 - Configuration, Startup, and Operation of R ecorder without Di splay SECTION 4 - Configuration, Startup, and Operation of Recorder with Displ ay SECTION 5 - Input and Output Calibration for Recorder with Display SECTIO N 6 - Routin[...]

  • Seite 23

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 11 2. Installation 2.1 Overview Introduction Installation of the DR4300 recorder consists of mounting and wiring the recorder according to the instructions given in this section. Read the pre-installation information below, check the model nu mber interpretation in Section 1, and beco[...]

  • Seite 24

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 12 Operating limits We recommend t hat you review and adhere to the opera ting limits listed in Table 2-1 when you in stall your recorder. Table 2-1 Operating Limits and Condensed Specifications Condition Specifications Accuracy See Appendix A Ambient Temperature 0 ?[...]

  • Seite 25

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 13 Condition Specifications Input Filter Without Display: Analog with time constant of 3 seconds and digital w ith time constant of 1 second. With Display: Analog wi th time constant of 3 seconds and digital adjustable 0 seconds to 120 seconds. Case Molded, foamed-Noryl w ith gasketed[...]

  • Seite 26

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 14 Condition Specifications Solid State Relay Output SPST solid state contacts cons isting of a triac NO output. Internally socketed. Resistive Load: 1.0 A @ 25 ° C for 120 Vac or 240 Vac. 0.5 A @ 55 ° C for 120 Vac or 240 Vac. Inductive Load: 50 VA @ 120 Vac or 24[...]

  • Seite 27

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 15 2.2 Mounting Considerations and Overall Dimensions Physical considerations The recorder can be mounted flush in a panel or on the surface of a panel or wall using the mounting kit supplied with the recorder. Adequate access space must be available at the back of the panel for insta[...]

  • Seite 28

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 16 2.3 Mounting Methods 2.3.1 Introduction Overvi ew This section provides inst ructions for mounting t he recorder using one of the following me thods: • Flush in a panel (Subsection 2.3.2) • Flush in a panel for recorders with NEMA4 or Heavy Duty door (Subsecti[...]

  • Seite 29

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 17 2.3.2 Mounting Flush in Panel (New Panel Cutout) Procedure Refer to Figure 2-3 and follow the procedure in Tabl e 2- 2 to make a new cutout in a panel and m ount your recorder in the cutout. Table 2-2 Mounting Flush in a New Panel Cutout Step A ction 1 At the appropriate location, [...]

  • Seite 30

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 18 2.3.3 Panel Mounting Recorder w ith NEMA4 or Heavy Duty door Refer to Figure 2-4 and follow the procedure i n Table 2-3 to panel mount your recorder i f it has a NEMA4 or Heavy Duty door. Table 2-3 Procedure for Mounting Recorder w ith NEMA4 or Heavy Duty Door Ste[...]

  • Seite 31

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 19 Notch Pan Head Screw 8-32 x 1/2 inch Hex Head Bolt 1/4-20 x 3/8 inch Hex Head Bolt 1/4-20 x 3/4 inch Bracket Side View NOTE: Mounting brackets and attaching hard ware are included in kit 307550 65-502; panel gasket suppl ied in kit 51197657 -501. Figure 2-4 Panel Mounting Recorder [...]

  • Seite 32

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 20 2.3.4 Mounting on a 2-inch pipe Refer to Figure 2-5 and follow the procedure i n Table 2-4 to mount your recorder on a 2-inch pi pe. Table 2-4 Pipe Mounting Procedure Step A ction 1 Using the eight plastite screws supplied w ith the pipe mounting bracket kit, atta[...]

  • Seite 33

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 21 2.3.5 Mounting on Surface (of Panel or Wall) Procedure Refer to Figure 2-6 and follow the procedure in Table 2-5 to mount your recorder on a surface (panel or wall). ATTENTION Three (3) screw s must be supplied by the user fo r attaching the mounting hardware (brackets and support [...]

  • Seite 34

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 22 181.36 7.14 163.32 6.430 18.03 0.710 196.22 7.725 369.6 14.550 Hole Pattern Reference: millimeters inches 21409 NOTE: These screws must be supplied by user; all other mounting hardware is supplied with recorder. Support hook Figure 2-6 Mounting Flush on a Surface [...]

  • Seite 35

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 23 Taking electrical noise precautions Electrical noise is com posed of unabated electrical signal s which produce undesirable effects in measurement and control circuits. Digital equipment is especially sensitive to the effects o f electrical noise. Your record er has built-in circui[...]

  • Seite 36

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 24 Recommended w iring routing The case is equipped with num erous knock-outs (plugs) for wiring conduits (see Figure 2-2). To see recomm ended use of these points of entry for various ty pes of wiring, refer to Figure 2-7 and Figure 2-8. TB1 TB2 P3D TB5 TB4 TB3 TB1 [...]

  • Seite 37

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 25 TB1 TB2 P3D TB5 TB4 TB3 TB1 TB2 P3D TB5 TB4 TB 3 Pen 2 Mai n Printed C ircui t Board Pen 1 Main Printed C ircui t Board J3 Communi cations Printed C ircui t Board 24 V Power Suppl y RS485/422 Communi cations Inputs 1 and 2 A C Filt er Assembly A.C. Mains and Ground Wir e C urrent O[...]

  • Seite 38

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 26 Wire bundling recommendations Bundling together the wrong wires can adversel y affect the recorder’s performance. Table 2-6 shows which wire functions m ay usually be bundled t ogether. Do not bundle together wires from different categories. Table 2-6 Wiring Bun[...]

  • Seite 39

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 27 2.5 Input Wiring Introduction This section describes procedures for wiring power, an alog inputs, optional digi tal inputs, and the opti onal comm unication link. 2.5.1 Pow er Wiring Introduction Recorder models are avai lable for use with 100 to 240 Vac or 20 Vdc to 27 Vdc power. [...]

  • Seite 40

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 28 Table 2-8 Procedure for Pow er Wiring Models Step A ction 1 Open the recorder door. Loosen t he captive screw in the chart plate and swing the plate out. 2 Locate the power terminal block for y our recorder model. • See Figure 2-9 for models without CE Mark. •[...]

  • Seite 41

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 29 Main PCA Pen 2 Main PCA Pen 1 3 24821 7 TB2 TB1 7 TB2 TB1 100 Vac to 240 Vac L2/N L1/H 1 2 4 It is the user’s responsibi lity to provide a switch and non-time delay (North America), quick-acti ng, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as[...]

  • Seite 42

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 30 Main PCA Pen 2 Main P CA Pen 1 It is the user’s responsibi lity to provide a switch and non-time delay (North America), quick-ac ting, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as part of the insta llation. 1 PROTECTIVE EAR[...]

  • Seite 43

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 31 2.5.2 Analog Input Wiring Introduction The input for pen channel 1 is wired t o TB2 on the printed circuit assem bly (PCA) on the right (when facing recorder). The input for pen channel 2 is wi red to TB2 on the PCA on the left. Each input can be wired for therm ocouple, RTD, mA, m[...]

  • Seite 44

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 32 Be sure that t hermocouple extension wi re matches thermocoupl e type • • Keep resistanc e of all wires equal Use 18 gauge copper wire for lengths up to 150 feet. For two wire RTD jumper terminal negative (-) to R. • • Thermocouple RTD mA, mV or Vol t mA, [...]

  • Seite 45

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 33 2.5.3 Digital Inputs (Optional) Introduction If the recorder hardware supports optional digi tal inputs, the inputs are wi red to the terminal bl ock on the digital i nput board mounted on stand-offs on the pri n ted circuit assembly for the pen channel. Procedure Refer to Figure 2[...]

  • Seite 46

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 34 7 TB2 TB1 7 TB2 TB1 Main PCA Pen 2 Main PCA Pen 1 24142 J9 Digital Input Switch #1 Digital Input Switch #2 Connect shield to ground at one end only Switch Common Digital Input PCA P3D Figure 2-12 Digital Input Wiring[...]

  • Seite 47

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 35 2.5.4 Communication (Optional) Introduction If the recorder hardware supports optional M odbus RTU communi cation, the comm unication link is wi red to the termi nal block on the comm unication board in the upper left corner of the case. ATTENTION Netw ork address, baud rate, and t[...]

  • Seite 48

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 36 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Ma in PC A Pen 1 Com muni cat i on P CA Com muni cat i ons ma st er J3 SHLD Tx–/ Rx– Tx+/ Rx+ To othe r comm unicat ion s instru men ts (M axim um 15 ) O ptional co mm un ication 120 Ohm Resist or See Note Place 120 Oh m Res[...]

  • Seite 49

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 37 2.6 Output Wiring ATTENTION The recorder is available with several options a nd multiple output algorithms. Output terminal use depends on which output algorithm and options are used. The w iring diagrams in this section show how to w ire the terminals. To see which terminals are u[...]

  • Seite 50

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 38 Insulation of output w ires The insulation of wires connected t o the relay output term inals shall be rated for the highest voltage involved. Extra Low Voltage (ELV) wi ring (input, current output, and l ow voltage control/ala rm circuits) shall be separated from[...]

  • Seite 51

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 39 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Main PCA Pen 1 24823 TB3 Load Supp ly Power Relay #1 Load Rel ay #2 Load Load Supp ly Power TB4 32 1 32 1 To termina l 1 or 3 To terminal 1 or 3 OR If the load current is less than the minimum rate d value of 20 mA, there m ay be a residual volta[...]

  • Seite 52

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 40 Main PCA Pen 2 Main PCA Pen 1 24145A 7 TB2 TB1 7 TB2 TB1 TB3 Cust omer Sup pl ied Elect romechani cal Rela y _ + TB4 32 1 32 1 – – + + _ + 0 to 30 Vac Cust omer S upp lied Soli d Sta te Rela y TB3 TB4 32 1 32 1 – – + + 0 to 30 Vac OR Figure 2-15 Open Colle[...]

  • Seite 53

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 41 2.6.2 Current Output Introduction 4 to 20 mA current outputs are opti onally available for each pen channe l in the recorder models having display and keypad. Insulation of output w ires The insulation of wires connected t o the relay output term inals shall be rated for the highes[...]

  • Seite 54

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 42 TB5 Load 0-600 Ohms Curren t Output or Auxil ia ry Output _ + 7 TB2 TB1 7 TB2 TB1 Ma in PC A Pen 2 Main PC A Pen 1 24824 Figure 2-16 Current Output Wiring[...]

  • Seite 55

    Installation 12/03 DR4300 Circular Chart Recorder Product Manual 43 2.6.3 Transmitter Pow er Out Introduction A recorder model is available that provides +24 Vdc power out to a tran smitter. Procedure Refer to Figure 2-17 and follow the pro cedure in Table 2-15 to wire the transmitter power out. Table 2-15 Transmitter Pow er Out Wiring Step A ction[...]

  • Seite 56

    DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 44 7 TB2 TB1 7 TB2 TB1 -V +V 24 V Outp ut Transmitter Power M odule 24 Vdc* * See transmitter's instruction m anual for power supply/receiver wiri ng details. + – XMTR Pen #1 TB2 Pen #2 TB2 – 24 Vdc* 50 mA maximu m + Main PCA Pen 1 Main PCA Pen 2 + R – + R[...]

  • Seite 57

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 45 3. Configuration, Startup, and Operation of Basic Recorder without Display 3.1 Overview Introduction Set up the functionality of the models that do not have a display and keypad usi ng configurati on and input switches. Each pen[...]

  • Seite 58

    DR4300 Circular Chart Recorder 46 DR4300 Circular Chart Recorder Product Manual 12/03 3.2 Configuration (Recording Set Up) 3.2.1 Setting Configurat ion and Input Switches Introduction Configuration switches SW1 (see Figur e 3-1) and input switches SW6 are provided on each printed circuit assembly associated with a pen channel. If your reco rder is [...]

  • Seite 59

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 47 1 2 3 4 5 6 ON 7 8 P1 P2 P3 Keyboard/Display Connector SW1 Configuration Switches TB2 AC Power 12 345 6 ON SW6 Input Switch es Pen #2 Connector Pen #1 Connec tor Chart Motor SW2 SW3 SW4 Input Connector TB1 L N LOWER RAIS E S2 = [...]

  • Seite 60

    DR4300 Circular Chart Recorder 48 DR4300 Circular Chart Recorder Product Manual 12/03 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 N O O N 11 A M 1 0 A M 9 A M 8 A M 7 A M 6 A M 5 A M 4 A M 3 A M 2 A M 1 A M M I D N I G H T 1[...]

  • Seite 61

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 49 Table 3-2 Configuration and Input Sw it ch Settings for Models w ithout Display  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 [...]

  • Seite 62

    DR4300 Circular Chart Recorder 50 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 63

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 51  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 64

    DR4300 Circular Chart Recorder 52 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 65

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 53  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 66

    DR4300 Circular Chart Recorder 54 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 67

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 55  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 68

    DR4300 Circular Chart Recorder 56 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 69

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 57  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 70

    DR4300 Circular Chart Recorder 58 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 71

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 59  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 72

    DR4300 Circular Chart Recorder 60 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 73

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 61  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 74

    DR4300 Circular Chart Recorder 62 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

  • Seite 75

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 63  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

  • Seite 76

    DR4300 Circular Chart Recorder 64 DR4300 Circular Chart Recorder Product Manual 12/03 3.2.2 Setting SW6 Sw itch 2 Off for RTD actuation For thermocouple and mV inputs, the setting of SW6 switch 2 affects the displayed input in case of burnout or other input fail ure. Burnout is always upscal e on an instrument with no di splay. When an input fails,[...]

  • Seite 77

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 65 3.3 Startup and Operation of Recorder without Display 3.3.1 Overview Introduction This subsection provides procedures and reference in form ation for operating the recorder m odels that do not have a display. It assumes that the[...]

  • Seite 78

    DR4300 Circular Chart Recorder 66 DR4300 Circular Chart Recorder Product Manual 12/03 3.3.2 Preparing the Recorder for Operation Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 7. WARNING[...]

  • Seite 79

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 67 3.3.3 Running the Optional Step Test Introduction You can test the recorder’s mechani cal operation by running a “step test”. This test is initiated by setting switches as described in Table 3-4. This test prints a st ep p[...]

  • Seite 80

    DR4300 Circular Chart Recorder 68 DR4300 Circular Chart Recorder Product Manual 12/03 Step Action/Result Graph ic 9 At the conclusion of the test turn off the power to the recorder. 10 Being careful of the sh ock hazard at TB1 , place run switch SW5 to the run position (toward the bottom of the board) on each PCA. 11 Set configuration switches on t[...]

  • Seite 81

    Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 69 3.3.4 Startup Introduction The recorder is almost read y for operation when y ou have: • mounted and wired the recorder as described in Secti on 2 • set up the recorder as described in Subsection 3.2 • prepared the recorde[...]

  • Seite 82

    DR4300 Circular Chart Recorder 70 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 83

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 71 4. Configuration, Startup and Operation of Recorder with Display 4.1 Overview Introduction This section provides inst ructions for configuring, starti ng, and operating DR4300 recorder models havi ng a display and keypad. What’s[...]

  • Seite 84

    DR4300 Circular Chart Recorder 72 DR4300 Circular Chart Recorder Product Manual 12/03 4.2 Operator Interface on Recorder with Display and Key pad Introduction The DR4311, DR4312, DR4331 and DR4332 m odels include a display and key pad used to view real tim e values, change setpoints (if the recorder hardware support s outputs), and assign applicati[...]

  • Seite 85

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 73 Key functions Table 4-1 shows each key on the operator interface and defines its function. Table 4-1 Key Functions Key Function SET UP • Places the recorder in t he configuration set up group sele ct mode. Sequentially displays [...]

  • Seite 86

    DR4300 Circular Chart Recorder 74 DR4300 Circular Chart Recorder Product Manual 12/03 Key Function • Increases the setpoint, output, or c onfiguration values displayed. *** • Decreases the setpoint, output, or configuration values displayed. *** *The second setpoint is avail able if one of the digital inputs is configured to use this al ternate[...]

  • Seite 87

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 75 4.3.2 Configuration Prompts Diagram: prompt hierarchy Figure 4-2 is an overview of the hierarchy of set up groups and their associated function prom pts. Read the diagram from left to right. (Som e prompts m ay not be displ ayed, [...]

  • Seite 88

    DR4300 Circular Chart Recorder 76 DR4300 Circular Chart Recorder Product Manual 12/03 Set Up Group Function Prompts REM SW REMSW1 REMSW2 DSPLAY BLANK TOGGLE LOCK LOCK ALIN For pen alignment—see Section 8 of manual CAL For field calibration—see Section 5 of manual STATUS For status displays—see Section 8 of manual[...]

  • Seite 89

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 77 4.3.3 How to Get Started Read the configuration tips Read Subsection 4.3.4 “Confi guration Tips” . These tips will help you config ure your record er quickly and easily. Set the hardw are sw itches Refer to Subsection 4.3.5 ?[...]

  • Seite 90

    DR4300 Circular Chart Recorder 78 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.4 Configuration Tips Introduction Table 4-2 contains tip s that will help you enter th e configuratio n data more quickly. If you can n ot change configuration parame ters, check the status of the “LOCK” param eter (see Subsection 4.3.19). Table 4-2 Config[...]

  • Seite 91

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 79 4.3.5 Switch Settings 4.3.5.1 Introduction Significance of hardw are sw itches in models w ith display SW6 input switches: The display and keypad are used to c onfigure the software on each pen channel’s printed circuit assem bl[...]

  • Seite 92

    DR4300 Circular Chart Recorder 80 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.5.2 Setting SW6 Input Sw itches SW6 sw itches 1, 3, 4, 5, 6 define input type In a recorder model having a displ ay and keypad the input switches at SW6 must be set to mat ch the type of input to be used. The location of SW6 is shown in Figure 4-3. The appropr[...]

  • Seite 93

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 81 4.3.5.3 Setting SW6 Burnout Sw itch Overvi ew What happens to the displayed input val ue when the input signal to the recorder fails depends on several factors: the input type, the setting of SW6 switch 2, and the value of the “[...]

  • Seite 94

    DR4300 Circular Chart Recorder 82 DR4300 Circular Chart Recorder Product Manual 12/03 If the switch and the set up param eter do not m atch, opera tor confusion may result. For exam ple, in case of mism atch the displayed value coul d first go under ra nge, then quickly go over range. However, except for the brief period before the software reacts [...]

  • Seite 95

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 83 4.3.6 Configuration Procedure Introduction The configuration prom pts are sequenced in a group/function hierarchy as shown in Fi gure 4-2. Once you have set the input switches i n SW6 as described in S ubsection 4.3.5, configure a[...]

  • Seite 96

    DR4300 Circular Chart Recorder 84 DR4300 Circular Chart Recorder Product Manual 12/03 Step Operation Press Result 4 Select other function parameters FUNC • Successive presses of the FUNC key will sequentially display the other function prompts of the set up group you have selected. • Stop at the function prompt that you want to change, then pro[...]

  • Seite 97

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 85 4.3.7 Input Parameters Set Up Group Introduction These are the parameters requi red to configure the temperature unit s, decimal location, act uation, high and low range values in engineering units, bias, filter, and burnout. For [...]

  • Seite 98

    DR4300 Circular Chart Recorder 86 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition IN TYP * IEC Alpha = 0.00385 **IEC Alpha = 0.00391 ***These input selections are not available on Limit Control units. B EH EL JH JL KH KL NNM NIC R S TH TL W 100 H* [factory se[...]

  • Seite 99

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 87 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition LD CA L FAC [factory setting] FLD LOA D CALIBRA TION VALUES —This parameter is used to specify which set of calibration values y ou want to u[...]

  • Seite 100

    DR4300 Circular Chart Recorder 88 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition BRNOUT NONE [factory setting] UP DOWN BURNOUT PROTECTION (INPUT FA ILURE) provides most input types w ith upscale or downscale pr otection if the input fails. Note that if the i[...]

  • Seite 101

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 89 4.3.8 Pen Parameters Set Up Group Introduction The functions in this group are used to configure the pen(s). The procedure for configuring each pen is the same. For a 2-pen recorder, the desired input channel is displayed on the l[...]

  • Seite 102

    DR4300 Circular Chart Recorder 90 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.9 Chart Parameters Set Up Group Introduction The functions in this group are used to specify proper chart function. For a 2-pen recorder the desired input channel is displayed on the left side of the operator interface. Press FUNC key to select channel. Chart [...]

  • Seite 103

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 91 4.3.10 Totalizer Parameters Set Up Group Introduction If the recorder hardware supports totalizer funct ions, the functions in this group are used to calcul ate and display the tota l flow volume as m easured by the input. The dis[...]

  • Seite 104

    DR4300 Circular Chart Recorder 92 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition INP EU NONE [factory setting] CuFt GAL CuMt LITR AcFt HMTR ENGINEERING UNITS OF INPUT SIGNA L NONE—Disables EU conversions and disables TOT EU and TOT DP functions. Cubic Feet[...]

  • Seite 105

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 93 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RSTA BL NO [factory setting] KEY REM1* REM2* TOTA LIZER RESETABLE —This parameter is used to specify whether and how the totalizer value can [...]

  • Seite 106

    DR4300 Circular Chart Recorder 94 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.11 Control Parameters Set Up Group Introduction If the recorder hardware supports outputs, the functi ons in this group are used to configure how the recorder will control the process. (If configuring a limit controller, see Subsection 4.3.22 for special limit[...]

  • Seite 107

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 95 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition OUTA LG (continued) Tcur TIME/CURRENT DUPLEX (Relay = Cool) —Similar to CurT, except that current is active for 50 % to 100 % (tuning set 1) [...]

  • Seite 108

    DR4300 Circular Chart Recorder 96 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition CTRA LG (continued) PID A NOTE: PID A should not be used for proportional only action (that is, no integral (reset) action). Instead, use PDMR with “RATE T” set to 0. PROPOR[...]

  • Seite 109

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 97 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition SP HI –999 to 9999 [factory setting = 100] SETPOINT HIGH LIMIT* —This selection prevents the setpoint from going above t he value selected [...]

  • Seite 110

    DR4300 Circular Chart Recorder 98 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition FA ILSF 0 % to 100 % [factory setting = 0] FA ILSAFE OUTPUT VA LUE —Select the value you want the output to be when pow er is restored after a pow er down. The value used here[...]

  • Seite 111

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 99 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition MINRPM RPM MIN [factory setting] MINUTES PER REPEA T or REPEATS PER MINUTE — Use this parameter to choose whether y ou want to specify the in[...]

  • Seite 112

    DR4300 Circular Chart Recorder 100 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.12 Tuning Parameters Set Up Group Introduction Tuning consists of establ ishing the appropriate values for tuning constants so that your recorder responds correctly to changes in p rocess variable and setpo int. You can start with estimated values, but yo u w[...]

  • Seite 113

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 101 Tuning group prompts Table 4-10 lists all the parameters in the t uning set up group. For a 2-pen recorder, the desired input channel is displayed on the left si de of the operator interface. Press FUNC to select channel. Press S[...]

  • Seite 114

    DR4300 Circular Chart Recorder 102 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RA TE T 0.08 to 10.00 minutes 0.08 or less = OFF [factory setting = 0.0] RATE—Rate action affects the recorder’s output whenever the deviation betw een setpoint and process[...]

  • Seite 115

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 103 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition PB2 or GA IN 2 0.1 % to 999.9 % or 0.1 to 999.9 [factory setting = 1.0] RA TE2T 0.08 to 10.00 minutes 0.08 or less = OFF [factory setting = 0.[...]

  • Seite 116

    DR4300 Circular Chart Recorder 104 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.13 Setpoint Ramp/Program Set Up Group Introduction All model s supporting control can be configured to ra mp the setpoint between the current l ocal setpoint and a final local setpoint over a timer interval of from 1 minut e to 255 minutes. If the optional Se[...]

  • Seite 117

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 105 4.3.14 Timer Set Up Group Introduction The timer option allows you to co nfigure a timeout perio d and to select the timer start by either the keyboard (Increment or Decrem ent key) or Alarm 1. Th e opt ional digital input can al[...]

  • Seite 118

    DR4300 Circular Chart Recorder 106 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.15 Alarms Set Up Group Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming. An alarm is an indication that an event that you have selected during configuration (process vari able, for example) has exceeded one [...]

  • Seite 119

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 107 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition A1S 1 H L HI LO [factory setting] A LARM 1 SETPOINT 1 STA TE —Select whether you want the alarm ty pe chosen in prompt "A1S1TY" to[...]

  • Seite 120

    DR4300 Circular Chart Recorder 108 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition A 2 HYS 0.0 % to 100.0 % of input span [factory setting = 0] A LARM 2 HYSTERESIS —This is an adjustable hysteresis provided on alarm 2 that activates at exactly the alarm set[...]

  • Seite 121

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 109 4.3.16 Auxiliary Output Set Up Group Introduction The auxiliary output set up group lets you enable or disable the auxiliary output selection which provides a milliampere output representing one of four control parameters: Input,[...]

  • Seite 122

    DR4300 Circular Chart Recorder 110 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition AUX O UT (continued) DE DEVIATION (Process Variable minus Setpoint) — Represents –100 % to +100 % of the selected PV span in engineering units. FOR EXAMPLE: T ype “T” T[...]

  • Seite 123

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 111 4.3.17 Communication Set Up Group Introductions If the hardware supports the Modbus com munication opti on, use the prompts in the com munication set up group to configure comm unication param eters. Communication group prompts T[...]

  • Seite 124

    DR4300 Circular Chart Recorder 112 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.18 Remote Sw itch (Digital Inputs) Set Up Group Introduction If the hardware supports optional digi tal inputs, the param eters in this group are used to specify what action the recorder will take if these “remote switches”, triggered by some external eve[...]

  • Seite 125

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 113 Table 4-16 Remote Sw itch Parameter Definitions Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition REMSW1 NONE [factory setting] SP2 MAN MNFS HOLD RUN TIMR REMOTE SWITCH 1 —Use this parameter[...]

  • Seite 126

    DR4300 Circular Chart Recorder 114 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.19 Display Parameter Set Up Group Introduction Using the BLANK function, the displa y can be set to turn off a configured number of seconds aft er the last press of any key. Pressin g any key while the disp lay is blank will restore it. When the TOGGLE fun ct[...]

  • Seite 127

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 115 4.3.20 Lock Out Parameter Set Up Group Introduction This is the param eter used to lockout any unauthorized changes to the recorder’s configuration, calibration, and pen alignment parameters. Cali bra tion group functions are d[...]

  • Seite 128

    DR4300 Circular Chart Recorder 116 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.21 Configuration Record Sheet Keep a record Enter the value or selection for each prompt on the conf iguration record sheet so you will have a record of how your instrume nt was configured. Remem ber that not all functi on parameters apply t o every recorder [...]

  • Seite 129

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 117 RECORDER TAG NAME _________________________________________ Group Prompt Function Prompt Pen 1 Value or Selection Pen 2 Value or Selection Group Prompt Function Prompt Pen 1 Value or Selection Pen 2 Value or Selection INPUT PEN C[...]

  • Seite 130

    DR4300 Circular Chart Recorder 118 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.22 Limit Control Configuration Special configuration for control and alarms The DR4300 is available as a l imit controll er. Most set up groups described in Subsect ions 4.3.7 through 4.3.20 apply to lim it control, and are configured for the l imit controll [...]

  • Seite 131

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 119 4.4 Startup of Recorder with Display and Key pad 4.4.1 Overview Introduction This subsection provides procedures and reference in form ation for startup and operati on of a recorder having a display and key pad. (For information [...]

  • Seite 132

    DR4300 Circular Chart Recorder 120 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.2 Preparing the Recorder for Startup Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 8. WARNING [...]

  • Seite 133

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 121 4.4.3 Running the Optional Step Test Introduction You can test the recorder’s mechan ical operation by running a step test. This test is initiated using the keypad as described in Table 4-21. This test prints a st ep pattern, w[...]

  • Seite 134

    DR4300 Circular Chart Recorder 122 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result 5 DISP and MA N AUT O RESET together You will see: SLF TST Lower Display PASS Upper Displa y Refer to Section 8 if step test fails. 6 Check to see that the recorder is generating a step pat tern on the chart as shown in Figure 4-5. At the[...]

  • Seite 135

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 123 4.4.4 Completing Prep aration and Startup 4.4.4.1 Overview Introduction Once the recorder is set up, mount ed, wired, and the chart has been installed, the only remaining tasks are: • setting the chart tim e and applying the po[...]

  • Seite 136

    DR4300 Circular Chart Recorder 124 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.3 Diagnostic tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 4-23 are run, the displa y indicates whether the tests were passed or fai led as described below. Table 4-23 Pow er-[...]

  • Seite 137

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 125 4.4.4.4 Check the displays and key s Procedure Use the procedure in Table 4-24 to run the optional display and key test. Table 4-24 Procedure for Testing the Displays and Key s Press Result SET UP and hold in, then FUNC at the sa[...]

  • Seite 138

    DR4300 Circular Chart Recorder 126 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.5 Startup procedure Procedure Use the procedure listed in Tabl e 4-25 to start the recorder. Open the recorder door (if the recorder does not have the optional keypad on the outside of the door). Apply power and wait for the recorder to run i ts power-up te[...]

  • Seite 139

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 127 Step Operation Press Ac tion/Result 5 Enter the setpoint DISP until Upper Display shows the input (PV) value. Lower Display SP and the setpoint value for the selected channel. or Adjust the setpoint to the value at which you w an[...]

  • Seite 140

    DR4300 Circular Chart Recorder 128 DR4300 Circular Chart Recorder Product Manual 12/03 4.5 Operation of Recorder with Display and Key pad 4.5.1 Monitoring Your Recorder 4.5.1.1 Overview Introduction In addition to the historical chart r ecord, you can monitor the recorder’s indi cators and displays to see real time val ues of inputs. If control i[...]

  • Seite 141

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 129 Meaning of indicators During normal operation, the indicators will light for th e reasons shown in Table 4-26. Table 4-26 Meaning of Indicators Indicator Definition when lit INP 1 2 Data displayed is for channel 1 or 2 OUT 1 2 Ou[...]

  • Seite 142

    DR4300 Circular Chart Recorder 130 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.1.3 View ing the operating parameters Contents of display The upper display uses four characters to di splay the value of the input. During norm al operation, you can view various real tim e values and setpoints in the lower six-character di splay if the reco[...]

  • Seite 143

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 131 4.5.1.4 Diagnostic Error Messages Recorders with display s run background tests as described in Section 8 – Troubl eshooting and Pen Alignment of Recorders with Display to verify data and memory integrity. If there is a malfunc[...]

  • Seite 144

    DR4300 Circular Chart Recorder 132 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2 Operator Functions 4.5.2.1 Overview Actions an operator can initiate An operator can do the following: • change the control mode (AUTO/ MANUAL) and adjust the output ma nually (see Subsection 4.5.2.2) • change the setpoint (see Subsection 4.5.2.3) • c[...]

  • Seite 145

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 133 4.5.2.2 Changing Control Mode and Adjusting Output Manually Available modes The recorder can operate in one of two modes. • Manual: When switched to manual m ode, the recorder holds its output at the last value used during auto[...]

  • Seite 146

    DR4300 Circular Chart Recorder 134 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.3 Changing the Control Setpoint Procedure The recorder can be set up for control on pen channel 1 and/or 2 as described earlier in this secti on. Follow the procedure in Table 4-30 to change the control setpoi nts. Table 4-30 Procedure for Changing the Cont[...]

  • Seite 147

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 135 4.5.2.4 View ing and Changing Alarm Setpoints Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming. An alarm is an indication that an event specified during configuration (pro cess [...]

  • Seite 148

    DR4300 Circular Chart Recorder 136 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.5 Selecting Factory or Field Calibration Values Introduction Recorders are calibrated at the f actory. The calibration values for each pen channel are stored on the printed circuit assem bly associated with the pen. In addit ion, provision is ma de for the [...]

  • Seite 149

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 137 4.5.2.6 Resetting the Totalizer Introduction The models having a display an d keypad are availab le with an optional to talizer to calculate and disp lay the total flow volum e as measured by the pen channel’s i nput. The displ[...]

  • Seite 150

    DR4300 Circular Chart Recorder 138 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.7 Starting the Timer Introduction The DR4300 is available wi th an optional tim er. This timer can be confi gured to be started by Alarm 1 or the keypad. (If the recorder supports digita l inputs, one can be used to trigger the tim er. This remote switch is[...]

  • Seite 151

    Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 139 4.5.2.8 Resetting the Limit Controller Introduction The DR4300 is available as a limit controller. On each pen channel’s printed circuit assem bly Relay 1 is used for limit control. When the r ecorder detects that the input has[...]

  • Seite 152

    DR4300 Circular Chart Recorder 140 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 153

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 141 5. Input and Output Calibration for Recorder with Display 5.1 Overview Introduction This section explains how to fi eld calibrate analog input s, as well as a 4 to 20 mA current output for a model having a display and keypad. Because the r[...]

  • Seite 154

    DR4300 Circular Chart Recorder 142 DR4300 Circular Chart Recorder Product Manual 12/03 5.2 Input Calibration Minimum and Maximum Range Values Minimum and maximum range values You should calibrate the recorder for the m inimum (0 %) and maxim um (100 %) range values of your particular sensor. If your recorder has two (pens) inputs, calibrate each in[...]

  • Seite 155

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 143 Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values Sensor Type PV Input Range Range Values* Thermocouples °F °C 0 % 68 °F/20 °C 100 % B 105 to 3300 41 to 1816 0 mV 13.769 mV E –454 to 1832 –270 to 1000 –9[...]

  • Seite 156

    DR4300 Circular Chart Recorder 144 DR4300 Circular Chart Recorder Product Manual 12/03 5.3 Input Calibration Preliminary Information Equipment needed Table 5-2 lists the equipment required to calibrate vari ous types of inputs. You w ill also need a medium size bladed screwdriver for general use and a smal l bladed screwdriver for use with the scre[...]

  • Seite 157

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field w iring Depending on which input (1 or 2) you pl an to calibrate, tag and disconnect any field wiring connected t o the input term inals on the printed circuit assem bly for the appropriate pen channel . Refer to Figur[...]

  • Seite 158

    DR4300 Circular Chart Recorder 146 DR4300 Circular Chart Recorder Product Manual 12/03 5.4 Input Calibration Set Up and Wiring 5.4.1 General Calibration Set Up DIP sw itch settings Before starting the cali bration activity, check that the input switches SW6 on the applicable printed circui t assembly (pen 1 or pen 2) are set correctly for the ty pe[...]

  • Seite 159

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 147 5.4.2 Thermocouple Inputs Using a Compensated Calibrator Refer to Figure 5-2 and wire the recorder acco rding to the procedure given in Table 5-5. Table 5-5 Set Up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator Ste[...]

  • Seite 160

    DR4300 Circular Chart Recorder 148 DR4300 Circular Chart Recorder Product Manual 12/03 5.4.3 Thermocouple Inputs Using an Ice Bath or Ice Point Reference Refer to Figure 5-3 and wire the recorder acco rding to the procedure given in Table 5-6. Table 5-6 Set Up Wiring Procedure fo r Thermocouple Inputs Using an Ice Bath Step A ction 1 Connect the co[...]

  • Seite 161

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 149 5.4.4 RTD (Resistance Temp erature Detector) Inputs Refer to Figure 5-4 and wire the recorder acco rding to the procedure given in Table 5-7. Table 5-7 Set Up Wiring Procedure for Calibrating RTD Inputs Step A ction 1 Connect the copper wi[...]

  • Seite 162

    DR4300 Circular Chart Recorder 150 DR4300 Circular Chart Recorder Product Manual 12/03 Millivolts, Volts and Milliamps inputs Refer to Figure 5-5 and wire the recorder acco rding to the procedure given in Table 5-8. Table 5-8 Set Up Wiring Procedure for Calibrating Millivolts, Volts, and Milliamps Inputs Step A ction 1 Connect the copper wire to th[...]

  • Seite 163

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 151 5.5 Input Calibration Procedure Introduction Before performing this procedure, be sure the record er is wi red for calibration as described in Subsection 5.4. Apply power and allow the recorder to warm up for 30 minutes before y ou calibra[...]

  • Seite 164

    DR4300 Circular Chart Recorder 152 DR4300 Circular Chart Recorder Product Manual 12/03 Step Description Press A ction/Result 2 Calibrate 0 % FUNC You will see: APLY U pp er Dis p la y INZERO Lower Display • Adjust your calibration device to an output signal equal to the 0 % range value for your particular input type. See Table 5-1 for Voltage or [...]

  • Seite 165

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 153 5.6 Current Output Calibration Introduction Calibrate the recorder so that the output provides the required am ount of current over the desired range. The recorder can provide an o utput current range of from 0 to 20 milliamperes and can b[...]

  • Seite 166

    DR4300 Circular Chart Recorder 154 DR4300 Circular Chart Recorder Product Manual 12/03 Procedure The procedure for calibrating the current proport ional output is list ed in Table 5-11. Make sure “LOCK” in the Set Up group is set to “NONE.” For display recorders with 2 pens, be sure the correct input is on displa y—INP 1 or INP 2 indicato[...]

  • Seite 167

    Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 155 Step Description Press A ction/Result 4 Exit Calibration Mode FUNC The recorder stores the span value. Repeat procedure for the other pen. Remove power from recorder and disconnect the milliammeter and connect output wiring. DISP or SET UP[...]

  • Seite 168

    DR4300 Circular Chart Recorder 156 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 169

    Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 157 6. Routine Maintenance 6.1 Overview Introduction Unless the recorder’s location will expose it to dust, the DR4300 record er does not require any periodic maintenance except the replacement of the chart and ink cartridges. This section provides instruct ions for replacing[...]

  • Seite 170

    DR4300 Circular Chart Recorder 158 DR4300 Circular Chart Recorder Product Manual 12/03 6.2 Replacing the Chart Procedure Refer to Figure 6-1 and follow the procedur e in Table 6-1 to replace the chart. Table 6-1 Procedure for Replacing the Chart Step A ction 1 Turn off the power to the recorder, then open the door. 2 Pull up on the pen lifter to ra[...]

  • Seite 171

    Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 159 6.3 Replacing the Ink Cartridge Procedure Refer to Figure 6-1 and follow the procedure in Table 6-2 to replace the ink cartridge. Table 6-2 Procedure for Replacing the Ink Cartridge Step A ction 1 Remove the power from t he recorder, then open the door. 2 Pull up on the pen[...]

  • Seite 172

    DR4300 Circular Chart Recorder 160 DR4300 Circular Chart Recorder Product Manual 12/03 6.4 Maximizing Pen Life Steps for maximizing pen life Table 6-3 lists steps that will help maximize the life of recorder pens. Table 6-3 Maximizing Pen Life Step A ction 1 Store the chart paper in a cool, clean dry plac e w here the temperatur e does not exceed 4[...]

  • Seite 173

    Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 161 7. Troubleshooting and Pen Alignment of Basic Recorder without Display 7.1 Overview Introduction This section explains how to use observabl e symptoms of fai lure to troubleshoot the recorder model s that do not have a display. ?[...]

  • Seite 174

    DR4300 Circular Chart Recorder 162 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems. We recomm end that you investi gate the problems in the order lis ted below, and use the information in this section t[...]

  • Seite 175

    Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 163 7.2 Observable Symptoms of Failure Introduction If erratic operation is observed , refer to the failure symptoms in Table 7-1, then follo w the appropriate troubleshooting procedure in Subecti on 7.3. Symptoms Compare your record[...]

  • Seite 176

    DR4300 Circular Chart Recorder 164 DR4300 Circular Chart Recorder Product Manual 12/03 7.3 Troubleshooting Procedures 7.3.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 7-1. Each procedure includes what t o do if you have that particular problem[...]

  • Seite 177

    Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 165 7.3.2 Recorder Failure Troubleshooting Procedure Table 7-2 explains how to troubleshoot recorder failure symptom s. Table 7-2 Troubleshooting Recorder Failure Symptoms Step What to do How to do it or w here to find the instructio[...]

  • Seite 178

    DR4300 Circular Chart Recorder 166 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.3 Pen Trace Troubleshooting Procedure Table 7-3 explains how to tr oubleshoot a pen trace problem. Table 7-3 Troubleshooting Pen Trace Failure Symptoms Step What to do How to do it or w here to find the instruction s 1 Check the ink cartridge for proper insta[...]

  • Seite 179

    Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 167 7.3.4 Chart Rotation Troubleshooting Procedure Table 7-4 explains how to troubleshoot a chart rotation problem . Table 7-4 Troubleshooting Chart Rotation Failure Symptoms Step What to do How to do it or w here to find the instruc[...]

  • Seite 180

    DR4300 Circular Chart Recorder 168 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.5 Troubleshooting Erratic Pen Movement Procedure Table 7-5 explains what to do if t he pen remains at the high end of range when the input signal is low. Table 7-5 Troubleshooting Erratic Pen Movement Sy mptoms Step What to do How to do it or w here to find t[...]

  • Seite 181

    Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 169 7.4 Alignment of Pen at Zero and 100 % Procedure You can align the pens to the zero and 100 % positions on the chart using the procedure in Table 7-6. If humidity causes the chart to change size, repeat the procedure as needed. W[...]

  • Seite 182

    DR4300 Circular Chart Recorder 170 DR4300 Circular Chart Recorder Product Manual 12/03 Step A ction Graphic 9 To fine-tune the alignment of t he pen, press the raise switch SW4 or lower sw itch SW3 until the pen tip is aligned with the 100 % line on the chart. Approximately 10 seconds after t he last press of the raise or lower sw itch the pen will[...]

  • Seite 183

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 171 8. Troubleshooting and Pen Alignment of Recorder with Display 8.1 Overview Introduction This section explains how t o troubleshoot the record er models having display and keypad. Troubleshoot ing uses self-diagnostic test results an[...]

  • Seite 184

    DR4300 Circular Chart Recorder 172 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems. We recomm end that you investi gate the problems in the order lis ted below, and use the information in this section t[...]

  • Seite 185

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 173 8.2 Troubleshooting Aids Self diagnostics The software runs self-diagnostic t ests to monitor the recorder’s general stat e. Tests are run when the unit is powered up and as a background task during operati on. When tests run at p[...]

  • Seite 186

    DR4300 Circular Chart Recorder 174 DR4300 Circular Chart Recorder Product Manual 12/03 8.3 Self Diagnostics 8.3.1 Pow er up tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 8-2 are run, the display indicates whether the tests were passed or failed as descri bed below. Ta[...]

  • Seite 187

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 175 8.3.2 View Status of Tests Procedure The status of self-diagnostic tests can be viewed using the procedure in Table 8-3. Note that “FAILSF” is not a test. When “FAILSF YES” is displayed, it is an indication th at the recorde[...]

  • Seite 188

    DR4300 Circular Chart Recorder 176 DR4300 Circular Chart Recorder Product Manual 12/03 8.3.3 Background Tests Tests run automatically During normal operat ion of the recorder, tests of the configuration and cal ibration run in the background. If the recorder fails one of th e tests, the appropr iate message will be displayed as described in Subs ec[...]

  • Seite 189

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 177 Table 8-4 Error Messages Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em CALERR power-up background The working calibration constants in the recorder are in error or corrupted in memory. 1. Use [...]

  • Seite 190

    DR4300 Circular Chart Recorder 178 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em INP FL background Recorder detects an input failure. Two consecutive failures of input 1 integration (f or example, recorder cannot make analog to digital conversion.) 1. Be sur[...]

  • Seite 191

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 179 8.4 Observable Symptoms of Failure Introduction In addition to the error m essage prompts, there are observable sym ptoms of failure that can be identified by noting the erratic recorder functi ons. Symptoms Compare your recorder’[...]

  • Seite 192

    DR4300 Circular Chart Recorder 180 DR4300 Circular Chart Recorder Product Manual 12/03 8.5 Troubleshooting Procedures 8.5.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 8-5. Each pro cedure includes what to do if you have t hat particular failur[...]

  • Seite 193

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 181 8.5.2 Recorder Failure Troubleshooting Procedure Table 8-6 explains how to troubleshoot recorder failure symptom s. Table 8-6 Troubleshooting Recorder Failure Symptoms Step What to do How to do it or w here to find the instruction s[...]

  • Seite 194

    DR4300 Circular Chart Recorder 182 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.3 Pen Trace Troubleshooting Procedure Table 8-7 explains how to troubles hoot a problem with the pen trace not m atching the (correct) displayed value, assuming that the pen channel is configured to trace the input value. Table 8-7 Troubleshooting Pen Trace F[...]

  • Seite 195

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 183 8.5.4 Chart Rotation Troubleshooting Procedure Table 8-8 explains how to troubleshoot a chart rotation problem . Table 8-8 Troubleshooting Chart Rotation Failure Symptoms Step What to do How to do it or w here to find the instructio[...]

  • Seite 196

    DR4300 Circular Chart Recorder 184 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.5 Troubleshooting Erratic Pen Movement Procedure Table 8-9 explains what to do if t he pen remains at the high end of range when the input signal is low. Table 8-9 Troubleshooting Erratic Pen Movement Sy mptoms Step What to do How to do it or w here to find t[...]

  • Seite 197

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 185 8.5.7 Troubleshooting Relay Output Procedure Table 8-11 explains what to do if t he displayed output does not agree wit h the single relay or dual relay control output. Table 8-11 Troubleshooting Relay Output Failure Sy mptoms Step [...]

  • Seite 198

    DR4300 Circular Chart Recorder 186 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.8 Troubleshooting External Alarm Function Procedure Table 8-12 explains what to do if t he external alarm function does not operate properly. Table 8-12 Troubleshooting External Alarm Function Failure Symptoms Step What to do How to do it or w here to find th[...]

  • Seite 199

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 187 8.5.10 Troubleshooting M odbus Communications Procedure Table 8-14 explains what to do if Modbus communications are not successful. Table 8-14 Troubleshooting Modbus Communications Step What to do How to do it or w here to find the [...]

  • Seite 200

    DR4300 Circular Chart Recorder 188 DR4300 Circular Chart Recorder Product Manual 12/03 8.6 Alignment of Pen at Zero and Span Introduction If the pen trace does not track at th e correct chart incremen t with a known input value, you can use the following procedure to adjust the pen travel at zero and span (full scale) to compensate for the effects [...]

  • Seite 201

    Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 189 Step Press A ction/ Result 8 or To set tip of pen 1 (purple) on zero scale line of chart ± 0.25 % (or quarter graduation). 9 FUNC and you w ill see: (value) Upper Displa y (approximately 1200 more than t he zero value in Step 2) PE[...]

  • Seite 202

    DR4300 Circular Chart Recorder 190 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 203

    Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 191 9. Parts List 9.1 Overview Introduction This section provides the replacement parts lis ts for the DR4300 Circular Chart Recorder. Most parts are supplied on an optimum replacem ent unit basis; that is, part num bers are given for complete printed circuit assem blies rather than for[...]

  • Seite 204

    DR4300 Circular Chart Recorder 192 DR4300 Circular Chart Recorder Product Manual 12/03 9.2 Exploded Views Door assembly Figure 9-1 is an exploded view of the door assem bly. Table 9-1 is a list of the associated part numbers. 1-1 1-2 1 1-3 1-1 1-2 24187 Figure 9-1 Door Assembly Table 9-1 Door Assembly Parts Key Part Number Description Recommended S[...]

  • Seite 205

    Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 193 Chart plate Figure 9-2 is an exploded view of the chart pl ate a ssembly. Table 9-2 is a list of the associated part numbers. 1 2 3 4 5 6 7 8 24215 Figure 9-2 Chart Plate Assembly Table 9-2 Chart Plate Assembly Parts Key Part Number Description Recommended Spare Parts Per Quantity p[...]

  • Seite 206

    DR4300 Circular Chart Recorder 194 DR4300 Circular Chart Recorder Product Manual 12/03 Basic recorder components w ithout options Figure 9-3 is an exploded view of the recorder. Table 9-3 i s a list of the associated part num bers. 1 2 3 24090 A 4 5 Figure 9-3 Recorder Components[...]

  • Seite 207

    Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 195 Table 9-3 Basic Recorder Parts Key Part Number Description Recommended Spare Parts Per Quantity per Unit 10 100 1 51404453-501 51404453-502 51404453-505 100 Vac to 240 Vac models Printed Circuit Assembly, Record Only Printed Circuit Assembly, Record and Control Spare Kit (includes s[...]

  • Seite 208

    DR4300 Circular Chart Recorder 196 DR4300 Circular Chart Recorder Product Manual 12/03 12 conductor f lat f lexi ble cabl e- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 conductor fl at f lexibl e cabl e- 51309650-001 Char t Motor Pen 2 Motor Pen 1 Motor 4 c on du c tor p en m o tor cab le 4 c on du c tor p en m o tor cab le 4 c on d[...]

  • Seite 209

    Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 197 12 condu ctor fl at f lexibl e ca ble- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 co nductor flat flexible cable- 51309650-001 Chart Motor Pen 2 Motor Pen 1 Motor 4 conductor p en motor cable 4 conductor p en motor cable 4 conductor chart motor cab le Chassis Grou n[...]

  • Seite 210

    DR4300 Circular Chart Recorder 198 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 211

    A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 199 A. Accuracy A.1 Overview Reference accuracy The reference accuracy varies according to the type of input actuation. • Typical reference accuracy fo r each type of input is s upplied in Subsection A.2. • Factory accuracy may be improved by perform ing an inpu[...]

  • Seite 212

    DR4300 Circular Chart Recorder 200 DR4300 Circular Chart Recorder Product Manual 12/03 A.2 Typical Reference Accuracy Table A-1 Typical Reference Accuracy Types of Input A ctuations Range Reference Accuracy* wit h Field Calibration Factory Accuracy* Temp Stability ± Degrees Error Per 1 Degree ∆ T °F °C ± °F ± °C ± °F ± °C Thermocouples[...]

  • Seite 213

    A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 201 Table A-1 Typical Reference Accuracy , Continued Types of Input A ctuations Range Reference Accuracy* wit h Field Calibration Factory Accuracy* Temp Stability ± Degrees Error Per 1 Degree ∆ T Linear Milliamperes dc 0 to 20 4 to 20 16 µA 16 µA 80 µA 80 µA [...]

  • Seite 214

    DR4300 Circular Chart Recorder 202 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 215

    Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 203 B. Available 10-inch Charts B.1 Single Range Charts Table B-1 lists t he chart part numbers for the available 10-inch single range charts. + indicates the chart is used i n Table 3-2 configurations; no mark i ndicates recorder with display i s required. T[...]

  • Seite 216

    DR4300 Circular Chart Recorder 204 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX K Thermocouple –18 to 1320 C 031 031 0 to 200 C 086 + 0 to 400 F 053 + 053 0 to 400 C 064 + 064 0 to 500 C 205 + 0 to 600 C 059 + 059 0 to 800 C 060 + 060 0 to 1000 F 007 + 016 + 0 to 1000 C 0[...]

  • Seite 217

    Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 205 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX Linear –200 to +200 199 –100 to +200 232 + 178 + –100 to +100 F 201 + –85 to +190 179 + –75 to +260 178 179 –60 to +215 088 –50 to +50 218 + –40 to +10 142 –35 to +75 C[...]

  • Seite 218

    DR4300 Circular Chart Recorder 206 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 to 200 010 + 004 + 0 to 300 050 + 050 + 0 to 350 037 + 037 + 0 to 400 011 + 005 + 0 to 500 104 0 to 600 052 + 0 to 750 223 0 to 800 137 + 0 to 1000 173 + 0 to 1200 054 108 + 0 to 1600 109 + 0 [...]

  • Seite 219

    Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 207 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX –100 to +50 C 091 –100 to +100 C 080 080 –100 to +200 C 021 021 –100 to +500 F 099 –85 to +190 C 047 –75 to +260 C 055 055 –50 to +25 C 048 048 –50 to +50 C 092 –30 to [...]

  • Seite 220

    DR4300 Circular Chart Recorder 208 DR4300 Circular Chart Recorder Product Manual 12/03 B.2 Dual Range Charts Table B-2 lists the chart part numbers for the availabl e 10-inch dual range charts. + indicates the chart is used i n Table 3-2 configurations. Table B-2 10-inch Dual Range Chart Part Numbers Calibration Range 1 Range 2 24 HR P/N 24001660-X[...]

  • Seite 221

    Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 209 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 °F to 300 °F 0 to 100 617* 617* 0 °F to 300 °F 0 to 400 656* 0 °F to 400 °F 0 to 100 124* 0 °F to 400 °F 0 to 800 629* 0 °F to 600 °F 0 to 100 611* 0 °F to 300 °F 0 to[...]

  • Seite 222

    DR4300 Circular Chart Recorder 210 DR4300 Circular Chart Recorder Product Manual 12/03 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX RTD Deg. F/Linear –50 °F to +250 °F 0 to 1000 642* + 0 °F to 300 °F 0 to 100 632* 100 °F to 300 °F 0 to 160 652* –10 °F to +60 °F 0 to 100 616* RTD Deg. C/Linear –100 °C to +[...]

  • Seite 223

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 211 C. Setpoint Ramp/Soak Programming and Operation C.1 Overview Introduction As an option, the recorder can support the program ming and execution of a set point program (profile). A total of twenty-four p rogram segments are available, t[...]

  • Seite 224

    DR4300 Circular Chart Recorder 212 DR4300 Circular Chart Recorder Product Manual 12/03 C.2 Program Contents What you will configure You will configure all the data that is relevant to each ramp and soak segm ent fo r a given setpoint versus time program (profile). The record er will prom pt you through the seque nce of segments and associated funct[...]

  • Seite 225

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 213 Soak segments A soak segment is a com bination of soak setpoint (val ue) and a soak duration (time). • Soaks are even-numbered segments. • Segment 2 will be the in itial soak value and soak time. • The soak setpoint range value m[...]

  • Seite 226

    DR4300 Circular Chart Recorder 214 DR4300 Circular Chart Recorder Product Manual 12/03 C.3 Drawing a Ramp/Soak Profile Ramp/soak profile example Before you perform t he actual configuration, we recom mend that you draw your R amp/Soak profiles i n the space provided on the blank graphs and fill in the asso ciated information on the worksheet. An ex[...]

  • Seite 227

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 215 Profile graphs Draw your ramp/soak profiles on the graphs belo w and fill in the associated info rmation in the worksheet. This will give you a permanent record of your progr am and will assist you when entering the ramp and soak value[...]

  • Seite 228

    DR4300 Circular Chart Recorder 216 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 229

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 217 Profile w orksheet Prompt Function Segment Value Prompt Function Segment Value START1 Start Seg Prog 1 SG9 RP Ramp 9 END 1 End Seg Prog 1 SG10SP Soak SP 10 START2 Start Seg Prog 2 SG10TI Soak TIme 10 END 2 End Seg Prog 2 SG11RP Ramp 11[...]

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    DR4300 Circular Chart Recorder 218 DR4300 Circular Chart Recorder Product Manual 12/03 C.4 Setpoint Program Prompt Hierarchy Table C-1 lists al l the function prompt s for Setpoint Program data confi guration in the order of their appearance. These prompts are available wh en SPPROG is enabled in the SPRAMP set up group described in Section 4. All [...]

  • Seite 231

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 219 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RPUNIT TIME [factory setting] EU-M EU-H RA MP UNITS —The selection you make here will determine whether the ramp segments w ill be configured in t[...]

  • Seite 232

    DR4300 Circular Chart Recorder 220 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition . . . Continue to configure ramp segments (odd-numbered) and soak segments (even-numbered) through Segments 23 and 24. . . . SG23RP 0 to 99 hours:0 to 59 min (if RPUNIT = TIME)[...]

  • Seite 233

    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 221 C.5 Run/Monitor the Program Introduction Prior to running the program, m ake sure a ll the SPPROG prompts under the SPRAMP set up group have been configured with the required data. (See Tabl e C-1.) “HOLD” appears periodically in t[...]

  • Seite 234

    DR4300 Circular Chart Recorder 222 DR4300 Circular Chart Recorder Product Manual 12/03 Function Press Result Putting the Program in the Run State until to toggle from “HOLD” to to indicate that the program is running. Putting the Program in the Hold State until to toggle from “RUN” to to hold the program at the current setpoint. External Ho[...]

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    A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 223 Function Press Result View ing the Number of Cycles Left for the Program until you see input value REC.X Number of cycles remaining in the setpoint program X = 0 to 99 Ending the Program When the final segment is completed, the “ RUN[...]

  • Seite 236

    DR4300 Circular Chart Recorder 224 DR4300 Circular Chart Recorder Product Manual 12/03[...]

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    Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 225 D. Using Accutune II D.1 Overview Introduction Accutune II provides foolproof, trouble-free on-dem and tuning in the recorder. No knowle dge of the process is required at start-up . The operator simply enters the desired setp oint and initiates the tunin g. The [...]

  • Seite 238

    DR4300 Circular Chart Recorder 226 DR4300 Circular Chart Recorder Product Manual 12/03 D.2 Starting and Stopping Tuning with Accutune II Procedure After “TUNE” has been enabled in the tuni ng set up group as described in Section 4, use the procedure in Table D-1 to start tuning. To abort tuning in progress, press the MAN/ AUTO/RESET key to take[...]

  • Seite 239

    Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 227 D.3 Using Accutune with Duplex (Heat/Cool) Control Introduction “TUNE” can be done for applications using Dupl ex (Heat/Cool) control. During tuning, Accu tune II assumes SP 1 will cause a Heating demand, and then the calculated tuning parameters will be aut[...]

  • Seite 240

    DR4300 Circular Chart Recorder 228 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result Cooling Tuning 6 DISP until you see Low e r D isplay S2 nnn Display Setpoint 2. 7 or Until the value of Setpoint 2 is at the desired value within the Cooling zone. 8 DISP until you see Low e r D isplay UseSP1 9 or to toggle to. Low e r D [...]

  • Seite 241

    E . Foreign Language Safet y Instructions Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 229[...]

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    DR4300 Circular C hart Recorder 230 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03[...]

  • Seite 243

    Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 231[...]

  • Seite 244

    DR4300 Circular C hart Recorder 232 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

  • Seite 245

    Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 233[...]

  • Seite 246

    DR4300 Circular C hart Recorder 234 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

  • Seite 247

    Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 235[...]

  • Seite 248

    DR4300 Circular C hart Recorder 236 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

  • Seite 249

    Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 237[...]

  • Seite 250

    DR4300 Circular C hart Recorder 238 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

  • Seite 251

    ¦µ¦®¹¬¸ª®¸ ¦¸»¦°ª®¦¸ GR2I-6055 !                   .                 .             . •                  . •     ?[...]

  • Seite 252

    DR4300 Circular C hart Recorder 240 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03[...]

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    A ppendix F – Honeywell Service Centers 12/03 DR4300 Circular Chart Recorder Product Manual 241 F. Honeywell Service Centers For application assistance, current specifications, pricing, or nam e of the nearest Authorized Distribut or, contact one of the offices below. ARG E N TI N A Honeywe ll S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : [...]

  • Seite 254

    DR4300 Circular Chart Recorder 242 DR4300 Circular Chart Recorder Product Manual 12/03[...]

  • Seite 255

    Index 12/03 DR4300 Circular Chart Recorder Product Manual 243 Index —2— 20 mA V parameter , 110 —4— 4mAVA parameter , 110 —A— ACTION parameter , 97 ADDRES parameter , 111 AL HYS parameter , 107, 108 alarm hysteresis , 107, 108 alarm setpoints , 106, 113, 135 alarms configuration, 106 troubleshooting, 186 alarms set up group, 106 alignin[...]

  • Seite 256

    DR4300 Circular Chart Recorder 244 DR4300 Circular Chart Recorder Product Manual 12/03 CTRALG parameter , 95, 100, 102, 103 current outputs , 94 calibration, 141, 154 Current outputs, 41 current range . See CURRNG parameter CURRNG parameter , 95 CYC TI parameter , 103 CYC2TI parameter , 103 cycle timer . See CYC TI parameter —D— DBAND parameter[...]

  • Seite 257

    Index 12/03 DR4300 Circular Chart Recorder Product Manual 245 —J— J6 connector, 79 —K— Key error, 125 KEY ERROR, 125 key functions, 73, 130 keypad description, 72, 128 testing, 125, 184 Knockout locations, 16, 24 —L— L DISP parameter , 105 LD CAL parameter , 87, 136, 152 LED indicators , 166 with display, 176 limit controller , 73 confi[...]

  • Seite 258

    DR4300 Circular Chart Recorder 246 DR4300 Circular Chart Recorder Product Manual 12/03 prompt hierarchy , 76 proportional band . See PB parameter proportional control , 96, 100, 103 PWR UP parameter , 96 —R— raise switch . See SW3 raise switch RAMTST , 124, 174, 175 range values for calibration, 142 rate . See RATE T parameter RATE parameter , [...]

  • Seite 259

    Index 12/03 DR4300 Circular Chart Recorder Product Manual 247 TB5 termi nal, 153 temperature units . See UNITS parameter TESTFL error message, 124, 174, 178 tests display and keypad, 125, 184 pen step, 67 self-diagnostic (with display), 124, 131, 174 self-diagnostic (without display), 166 TIM IN parameter , 104 time index with display, 123 without [...]

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    248 DR4300 Circular Chart Recorder Product Manual 12/03[...]

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    Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington, PA 19034 44-01-25-14I 1203 Printed in USA www. honeywell.com/imc[...]