Honeywell XYR 5000 LINE Bedienungsanleitung

Base Radio User Guide 900 MHz ISM Band FCC XYR 5000 Line 34-XY-25-05 Rev. 4 08/06[...]

II[...]

Base Radio Models: WBR-AK Versions 1.70 or later Important Information for the User • Changes or modifications not expressly appr oved by the manufacturer may void the user’s authority to operate the equipment. • This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1 This device may not cau[...]

About This Document Revision Notes The following list provides notes concer ning all revisions of this document. Doc ID Rel ID Date Notes 34-XY-25-05 Rlse. 0 12/03 1st issue of document. 34-XY-25-05 Rev. 1 02/04 2nd issue of document. 34-XY-25-05 Rev. 2 06/04 Reformatted la yout, updated technical information. 34-XY-25-05 Rev. 3 05/ 05 Updated Modb[...]

Table of Contents TABLE OF CO NTENTS ........................................................................................ V TABLE OF FIGURES.......................................................................................... VII 1 INTRODUCTION............................................................................................. 1 1[...]

6.3.6 Command 43- Read Device ID .......................................... 29 6.4 B ASE R ADIO H OLDING R EGISTERS ................................................... 29 6.4.1 Base Radio Device Type Registers ................................... 30 6.4.2 Base Radio Device St atus Registers ................................. 30 6.4.3 Base Radio On/Of[...]

Table of Figures Figure 2-1 Overall Wi ring Schematic..................................................................... 3 Figure 3-1 Gener al Layout..................................................................................... 6 Figure 3-2 Overall Wi ring Schematic..................................................................... 8 Fig[...]

1 Introduction 1.1 Using this Manual This manual is designed to assist in inst alling, operating, and maintaining Honeywell Model WBR-AK Base Radios. The manual is broken into sections as follows: 2 Quick Start This section summarizes what must be done in order to get the device installed, configured, and in operation quickly. However, it does not [...]

The Honeywell Base Radio may be used to communicate with many Transmitters in various applications. You can use this device for long-term monitoring in remote locations, for short-term data gathering on process conditions, or to quickly test the economic viability of a new installation. The purpose of this guide is to help you inst all, configure a[...]

2 Quick Start This section summarizes what must be done in order to get the device installed, configured and in operation quickly. Additional detailed information is found throughout this guide. Steps 1-3 refer to the following diagram: Figure 2-1 Overall Wiring Schematic 1. Wire 24VDC power to the Base Radio using the power terminals on either the[...]

5. The Base Radio RF settings should be configured as follows: Set the RF Channel to any available RF CHAN that matches the one used by the Transmitters you wish to communicate with (other than RF OFF). • • • • • • • Set the Baud Rate to 76.8 K or to the Baud Rate used by the Transmitters with which you wish to communicate. HI RF ID =[...]

3 Installation This section discusses both the mechanical and electrical aspects of installation. It is divided into the following sections: 3.1: Mechanical Installation 3.2: Electrical Installation 3.1 Mechanical Installation In this section, the mechanical installation in structions are discussed for the various setup capabilities of the Base Rad[...]

Figure 3-1 General Layout Remember, the approximate line of sight r ange between a Transmitter and Base Radio is determined by the Baud Rate as listed below: 76.8K -76.8 Kbaud, Range of 500 to 750 ft • • • 19.2K - 19.2 Kbaud, Range of 2,000 to 2,500 ft 4.8K - 4.8 Kbaud, Range of 3,000 ft Note This range is reduced by the amount of RF Noise pr[...]

3.2 Electrical Installation In this section wiring instructions are discu ssed for the various setup capabilities of the Base Radio. The subsec tions are as follows: 3.2.1 Electrical Specifications 3.2.2: Wiring Power to the Base Radio 3.2.3 Wiring RS-485 to the Base Radio 3.2.4 Wiring the RS-485/232 Conv erter to the Base Radio 3.2.5 Wiring the RS[...]

Figure 3-2 Overall Wiring Schematic Warning! Explosions may result in death or serious injury. Do not remove the instrument cover in explos ive atmospheres when power and/or communications are on. To begin the electrical installation first remo ve the explosion proof housing cover from the Base Radio, if you have not already done so . Point the Bas[...]

Once you have located these terminal blocks you can wire t he Base Radio accordingly. The best way to wire the Base Radio is to: Remove both terminal blocks from the jacks on the Base Radio • • • • Insert the wire through the conduit hole on the bottom right of the Base Radio Secure the wire into the proper terminal blocks Then plug the ter[...]

software may require the use of an RS-485 to RS-232 converter, as most PCs cannot be wired directly to RS-485. To wire the RS-485 cable to the Base R adio we recommend using a 22AWG twisted pair shielded wire. Place one of the twisted pair wire s in the “A” (Tx+/Rx+) slot of the same terminal block as the power supply wires, and t he other wire[...]

To configure the 485LDRC9 to the appropriate baud rate (38.4Kbaud), a set of dip switches must be configured. These switches can be found on the side of the converter. The first four switches should be in the ON position to indicate that the communications are half-duplex. The fifth switch should also be in the OFF position as this activates the 12[...]

7. Once Windows™ has detected the USB device, click NEXT . 8. Now connect the RS-485 cable to the converter’s DB-9 terminal. 9. Click START , SETTINGS , CONTROL PANEL , then select SYSTEM , and click on DEVICE MANAGER . Verify that the converter is listed in COM PORTS as “USB to Serial Adapter”. 10. The converter installation is now comp le[...]

3.2.6.1 Daisy -Chaining Pow er to Multiple Base Radios A consideration when daisy-chaining power to mult iple Base Radios is the power draw at power supply. Each Base Radio will typi cally draw 200mA @ 24VDC. This means a single Base Radio will draw a typical average power of 4.2W. If using the supplied DIN rail mounted 15W pow er, it is suggested [...]

Figure 3-8 Daisy-Chaining RS-485 to Multiple Base Radios 3.2.7 Terminating Communications Wiring to the Base Radio RS-485 is capable of maintaining communi cations over a maximum distance of 4000 feet. In most (and we recommend all) situat ions the unit that comprises an “end” of an RS-485 network should be terminated by a re sistor wired acros[...]

(recommended in section 3.2.1) the value of the resistor should be a 120 Ohm ¼ watt resistor. To terminate a Base Radio, place one end of the resistor in the open terminal block’s B slot and place the other end of the resistor in the open terminal block’s A slot. Doing so will place the resistor across the A and B wire s, as needed. An example[...]

4 General Configuration This section discusses the generalities around c onfiguring the Base Radio via the NEXT and ENTER buttons. The subsections are as follows: 4.1: Base Radio Displayed Messages 4.1.1: The Read Only Sequence 4.2: Overall Configuration Menu Map 4.3: Setting the User Password 4.1 Base Radio Displayed Messages The Base Radio should[...]

Figure 4-2 The Read Only Sequence 4.2 Overall Configuration Menu Map A complete Base Radio Menu Map is shown in Appendix B. Below is an overall view of the configuration menu to aid the user in setting up the Base Radio for proper operation. Figure 4-3 Overall Configuration Menu Map 17[...]

Note The user must enter a four-digit passwor d to enter the CONFIG and DIAGNSE. The FACTORY menu is for factory use only. T he default user password is 0000. For more information on the password see Section 4.3. 4.3 Setting the User Password Each Base Radio has a password that w ill lock out undesired users from making changes to the Base Radio. A[...]

5 Configuring the RF Communications In order for the Base Radio and the Transmi tter to communicate they must be on the same RF Channel, and must be transmitting at the same Baud Rate. All Transmitters and Base Radios are set to RF OFF default confi gurations at the factory, and must be field configured for proper operation. T he subsections are as[...]

5.2 RF Baud Rate Selection The RF Baud Rate refers to the speed at which the Base Radio and Transmitters communicate. There are three selectable settings with the quickest update times and longest communication ranges listed below: • 4.8K — Rate of 4.8 Kbaud (Update every 20 seconds) — Range of 3000 ft (Line of Sight) • 19.2K — Rate of 19[...]

5.3 High RF ID Setting The Base Radio uses this parameter al ong with the RF CHAN and BAUD RT parameters to set up communication with Transmitters. This setting should be a number between 1 and 100 corresponding to the Transmitter with the highest RFID on the system. Any Transmitter with an RFID set above the HI RFID setting will not communicate wi[...]

6 Configuring the Modbus Communications The subsections are as follows: 6.1: Base Radio Setup 6.1.1: Modbus Baud Rate Setting 6.1.2: Modbus Device ID Setting 6.1.3: Modbus Parity Setting 6.1.4: Modbus Mapping Mode Setting 6.2: Modbus Communication Protocol 6.3: Modbus Commands 6.3.1: Command 03-Read Holding Registers 6.3.1.1: Base Radio Holding Reg[...]

distance. If you encounter communication pr oblems between the Base Radio and server computer or existing system, try a slower baud rate setting. Once you have determined the Modbus Baud Rate you wish to use, follow the Base Radio menu map shown in Figure 6-1 to conf igure the Baud Rate. The factory default is 19.2 K. Figure 6-1 Menu Map to Modbus [...]

• ⇒ ⇒ ⇒ • ⇒ ⇒ ⇒ Base Radio with Modbus device ID 001 Transmitter with RF ID 1 is found at Modbus device ID 002 Transmitter with RF ID 2 is found at Modbus device ID 003 Transmitter with RF ID 3 is found at Modbus device ID 004 Base Radio with Modbus device ID 101 Transmitter with RF ID 1 is found at Modbus device ID 102 Transmitter [...]

6.1.3 Modbus Parity Setting The Modbus Parity distinguishes which type of parity is used to validate each packet of information on the RS-485 Network. The type of parity required is usually indicated by the user’s PLC. Selecting EVEN or ODD parity will automat ically include one STOP bit per frame. Selecting a parity of NONE will automatically in[...]

Follow the Base Radio menu map, shown in Figure 6-4, to configure the mapping mode. The factory default is the Device ID mode. Figure 6-4 Menu Map to Modbus Mapping Mode Setting 6.2 Modbus Communication Protocol The Base Radio connects to the Host (Maste r) system using Modbus over a serial RS- 485 line. The Base Radio supports Modbus RTU transmiss[...]

device ID. The Base Radio uses register addresses 1 through 10 with each subsequent group of 10 registers used by a Transmitter. The RF online/offline status of a Trans mitter can be determined through a number of different sources. In the Base Radio holding registers, a count of the current number of online Transmitters can be found at address 000[...]

Subfunction Code Transmitter Device Status 12 Return Bus Communication Error Count 13 Return Bus Exception Error Count 14 Return Slave Message Count 15 Return Slave No Response Count 16 Return Slave NAK Count 17 Return Slave Busy Count 18 Return Bus Character Overrun Count 19+ NOT USED Note that identical information is returned for any device ID t[...]

6.3.6 Command 43- Read Device ID This command returns identification informati on relating to the device. The conformity level of this command is level 01, basic ident ification (stream access only). As with most of the other diagnostic commands, identical info rmation is returned for any device ID that the Base Radio is controlling (including Tr a[...]

10007 Online/Offline Status of Transmitters with RF IDs 33-48 (Mirrored from existing value at address 00007.) 10008 Online/Offline Status of Transmitters with RF IDs 65-80 (New information.) 10009 Online/Offline Status of Transmitters with RF IDs 65-80 (New information.) 10010 Online/Offline Status of Transmitters with RF IDs 81-96 (New informatio[...]

total from the subtraction and subtract t he next largest number possible and so on until the result is zero. Each value that was used in the subtraction indicates that the Transmitter is online. For example: The On/Offline Status holding regi ster contains the value 15. In this case the largest value we can subtract is 8, which leaves a result of [...]

00005 + (RF ID * 10) Primary Sensor Value 00006 + (RF ID * 10) Primary Sensor Value 32-Bit IEEE Floating Point 00007 + (RF ID * 10) Secondary Sensor Value 00008 + (RF ID * 10) Secondary Sensor Value 32-Bit IEEE Floating Point 00009 + (RF ID * 10) Tertiary Sensor Value 00010 + (RF ID * 10) Tertiary Sensor Value 32-Bit IEEE Floating Point Note If you[...]

6.5.4 Transmitter Devi ce Status Registers The following are the values for the Device St atus holding registers. These registers are bit field registers represented as a 32-bi t floating point values for Transmitters. Value Transmitter Device Status 1 Transmitter Online 2 Low Battery Condition ► 4 Alarm Condition (WN571 only) 8 Sensor Error Cond[...]

7 Technical Specifications Pow er Characteristics • 10VDC-30VDC, 24 VDC @ 200mA typical RF Characteristics • 902 MHz – 928 MHz Frequency Hopping Spread Spectrum (FHSS), FCC certified ISM license-free band • Up to 3000’ range to Transmitters with clear li ne of sight; 500’ to 1000’ range with obstructions • The RF module in each Tran[...]

Figure 7-1 Overall Base Radio Dimensions 35[...]

Appendix A Navigating the Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display (LCD) screen is all that is needed to navigate the respective menus. Pressing both of these buttons for one second will turn the unit on. Pressing the NEXT button at any time while the[...]

Appendix B Base Radio Menu Map Figure A- 1 Base Radio Menu Map 37[...]

Appendix C Modbus Register Definitions /* Temperature Units */ DegC = 32 , /* Degrees Celcius */ DegF = 33 , /* Degrees Fahrenheit */ DegR = 34 , /* Degrees Rankine */ DegK = 35 , /* Kelvin */ /* Pressure Units */ InH2OAt68F = 1 , /* inches of water at 68 degF */ InHgAt0C = 2 , /* inches of mercury at 0 degC */ FtH2OAt68F = 3 , /* feet of water at [...]

/* Velocity Units */ FtPerSec = 20 , /* feet per second */ MetersPerSec = 21 , /* meters per second */ InPerSec = 114 , /* inches per second */ InPerMin = 115 , /* inches per minute */ FtPerMin = 116 , /* feet per minute */ MetersPerHr = 120 , /* meters per hour */ /* Volume Units */ Gallons = 40 , /* gallons */ Liters = 41 , /* liters */ ImpGallon[...]

KGPerCuMeter = 92 , /* kilograms per cubic meter */ PoundsPerGal = 93 , /* pounds per gallon */ PoundsPerCuFt = 94 , /* pounds per cubic foot */ GramsPerML = 95 , /* grams per milliliter */ KGPerLiter = 96 , /* kilograms per liter */ GramsPerLiter = 97 , /* grams per liter */ PoundsPerCuIn = 98 , /* pounds per cubic inch */ ShTonPerCuYard = 99 , /*[...]

/* Angle Units */ Deg = 143 , /* degrees */ Rad = 144 , /* radians */ /* Conductance Units */ MicroSiemens = 56 , /* micro siemens */ MilliSiemensPerCM = 66 , /* milli siemens per centim eter */ MicroSiemensPerCM = 67 , /* micro siemens per centimeter */ /* Volume per Volume Units */ VolumePercent = 149 , /* volume percent */ MilliLitersPerLiter = [...]

*16986* Honeywell Industrial Measurement and Control 2500 W. Union Hills Drive Phoenix, AZ 85027[...]