KTM EXC 200 EXC Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung KTM EXC 200 EXC an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von KTM EXC 200 EXC, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung KTM EXC 200 EXC die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung KTM EXC 200 EXC. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung KTM EXC 200 EXC sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts KTM EXC 200 EXC
- Den Namen des Produzenten und das Produktionsjahr des Geräts KTM EXC 200 EXC
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts KTM EXC 200 EXC
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von KTM EXC 200 EXC zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von KTM EXC 200 EXC und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service KTM finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von KTM EXC 200 EXC zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts KTM EXC 200 EXC, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von KTM EXC 200 EXC widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    KTM-Sportmotorcycle AG A–5230 Mattighofen www.ktm.at KTM Group Partner 125 SX, EXC 200 EXC, XC, XC-W 250 SX, EXC, XC, XC-W 300 EXC, XC, XC-W OWNER’S MANUAL 2006 ART. NR. 3.211.72EN ENGLISH[...]

  • Seite 2

    ENGLISH 1 IMPORTANT » Please insert the serial numbers of your motorcycle in the boxes below Frame number Engine number Key number Stamp of dealer All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, se[...]

  • Seite 3

    ENGLISH 2 INTRODUCTION » W e would like to congratulate you on your purchase of a KTM motorcycle. Y ou are now the owner of a state-of-the-art sports motorcycle that guarantees to bring you lots of fun and enjoyment, provided that you clean and maintain it appropriately . Before you go for your first ride, be sure to read this manual carefully and[...]

  • Seite 4

    ENGLISH 3 IMPORTANT WARRANTY AND GUARANTEE INFORMATION » KTM sports motorcycles are designed and constructed to resist the usual wear and tear of normal use in competitions. The motorcycles comply with the regulations and categories currently in effect with the leading interna- tional motorcycle associations. Observance of the service, maintenance[...]

  • Seite 5

    ENGLISH 4 TABLE OF CONTENTS » Page SERIAL NUMBER LOCA TIONS . . . . . . . . . . . . . . . . . . . .5 Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Engine number , engine type . . . . . . . . . . . . . . . . . . . .5 OPERA TION INSTRUMENTS . . . . . . . . . . . . . . . . . . . . .5 Clutch lever . . . . . . . . . . . . . . [...]

  • Seite 6

    ENGLISH 5 SERIAL NUMBER LOCATIONS » Chassis number The chassis number is stamped on the right side of the steering head tube. Enter this number in the field on page no 1. Engine number, engine type The engine number and the engine type are stamped into the left side of the engine below the engine sprocket. Enter this number on page 1. Clutch lever[...]

  • Seite 7

    ENGLISH 6 OPERATION INSTRUMENTS » TEST All of the display segments briefly light up for the display function test. WS (wheel size) The display changes and the circumference of the front wheel is briefly dis- played in millimeters (2205 mm corresponds to a front wheel circumference of 21" with production tires). Afterwards the display will ret[...]

  • Seite 8

    ENGLISH 7 OPERATION INSTRUMENTS » SPEED / LAP (lap time) display mode Y ou can use the manual stop watch to stop and store up to 10 lap times, which you can view in the LAP/LAP display mode (see below). LAP displays the lap times in hours, minutes and seconds. + button Starts and stops the stop watch, lap time is not reset to 0 – button Stops th[...]

  • Seite 9

    ENGLISH 8 LAP / LAP display mode (to view lap times) The LAP/LAP display mode will only be shown if lap times have been stored and the front wheel has stopped. It will display the lap number and the stopped lap time in hours, minutes and seconds. Press the + button to access the next lap time. T o clear all of the stored lap times, hold the | butto[...]

  • Seite 10

    ENGLISH 9 Kilometers or miles The unit (kilometers or miles) can also be changed. The ODO figure will be retained and converted accordingly . The TR1, A1, S1, TR2 and A2 figures will be cleared. T o select the unit, select the SPEED/H mode and hold the | button for 3 sec- onds to access the SETUP menu. Press the | button until the KMH/MPH function [...]

  • Seite 11

    ENGLISH 10 OPERATION INSTRUMENTS » Setting the clock T o set the clock, switch the ignition off and select the SPEED/CLK mode. Press and hold the | button for 3 seconds. The blinking digits can be changed using the + and – buttons. Press the | button to move to the next digit. 0- 12 will show the time in the 12-hour mode, 0-24 in the 24-hour mod[...]

  • Seite 12

    ENGLISH 11 OPERATION INSTRUMENTS » Short circuit button (SX) The short circuit button [1] turns off the engine. When pressing this button, the ignition circuit is short-circuited. Combination switch (EXC) The light switch has 2, respectively 3 switch positions. [A] = Light off (this function is not available in all models) [B] = Low beam on [C] = [...]

  • Seite 13

    ENGLISH 12 Filler cap T o open it: turn filler cap counter-clockwise. T o close it: put filler cap back on and tighten it by turning it clockwise. Install tank breather hose [1] without kinks. Filler cap (XC, XC-W) To open the filler cap: T urn the filler cap 45 ° counter -clockwise. To close the filler cap: Put the filler cap on and turn it 45 °[...]

  • Seite 14

    ENGLISH 13 OPERATION INSTRUMENTS » Kickstarter The kickstarter is mounted on the left side of the engine. Its upper part can be swivelled. Foot brake pedal The foot brake pedal is disposed in front of the right foot rest. Its basic posi- tion can be adjusted to your seat position (see maintenance work). Side stand Push the side stand to the ground[...]

  • Seite 15

    ENGLISH 14 Compression damping of fork Hydraulic compression damping determines the reaction when the fork is com- pressed. The degree of compression can be adjusted with adjusting screws at the bottom of the fork legs.Remove the protecting cap [1] . T urn the screw [2] clockwise to increase damping, turn it counterclockwise to reduce damping durin[...]

  • Seite 16

    ENGLISH 15 OPERATION INSTRUMENTS » Compression damping of shock absorber (XC-W, EXC) The compression damping (during compression) can be adjusted for the XC- W and EXC shock absorbers (Mono Compression Control). The degree of damping can be adjusted by turning adjusting screw [1] with a screwdriver . T urning in a clockwise direction will increase[...]

  • Seite 17

    ENGLISH 16 GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE » Instructions for your first ride – Make sure the work for the "pre-delivery inspection" was per- formed by your authorized KTM workshop. The DELIVERY CER- TIFICA TE and SERVICE MANUAL will be handed over when you pick up your vehicle. – Thoroughly read the whole instr[...]

  • Seite 18

    ENGLISH 17 DRIVING INSTRUCTIONS » What you should check before each start When you start off, the motorcycle must be in a perfect technical condition. For safety reasons, you should make it a habit to perform an overall check of your motorcycle before each start. The following checks should be performed: 1 CHECK TRANSMISSION OIL LEVEL T oo little [...]

  • Seite 19

    ENGLISH 18 DRIVING INSTRUCTIONS » Starting when the engine is cold 1 Open fuel tap 2 T urn on ignition or emergency OFF switch 3 Swing up the side stand 4 Put the gear in neutral 5 Activate cold-starting aid (choke) 6 Leave throttle closed or open it no more than 1/3 and kick down kick- starter vigorously all the way . – FOR ST AR TING AL WA YS [...]

  • Seite 20

    ENGLISH 19 DRIVING INSTRUCTIONS » – AFTER F ALLING WITH THE MOTORCYCLE, CHECK ALL ITS FUNC- TIONS THOROUGHL Y BEFORE USING IT AGAIN. – A TWISTED HANDLEBAR MUST AL WA YS BE REPLACED. DO NOT ADJUST THE HANDLEBAR, IT WILL LOSE ST ABILITY . – HIGH RPM RA TES WHEN THE ENGINE IS COLD HAVE AN ADVERSE EFFECT ON THE LIFE OF YOUR ENGINE. WE RECOMMEND [...]

  • Seite 21

    ENGLISH 20 PERIODIC MAINTENANCE SCHEDULE » 125/200 SX/XC/EXC/XC-W 2006 A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY after every race 1st service after 10 hours every 20 hours every 40 hours at least once a year ENGINE Check gear box oil level z Change gear box oil z z z z Check spark plugs, adjust distance between electrodes z [...]

  • Seite 22

    ENGLISH 21 PERIODIC MAINTENANCE SCHEDULE » 125/200 SX/XC/EXC/XC-W 2006 IMPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER Every 20 hours Every 40 hours Every 80 hours At least once a year Every 2 years Clean and adjust carburetor C / H C / H Check the reed-type intake valve for wear C C / H C / H Check the wear on the cl[...]

  • Seite 23

    ENGLISH 22 PERIODIC MAINTENANCE SCHEDULE » 250/300 SX/XC/EXC/XC-W 2006 A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY after every race 1st service after 10 hours every 20 hours every 40 hours at least once a year ENGINE Check gear box oil level z Change gear box oil z z z z Check spark plugs, adjust distance between electrodes z [...]

  • Seite 24

    ENGLISH 23 250/300 SX/XC/EXC/XC-W 2006 IMPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER Every 20 hours Every 40 hours Every 80 hours Every 120 hours At least once a year Every 2 years Clean and adjust carburetor C / H C / H Check the reed-type intake valve for wear C C / H C / H C / H Check the wear on the clutch disks [...]

  • Seite 25

    ENGLISH 24 MAINTENANCE WORK ON CHASSIS AND ENGINE » MAINTENANCE AND ADJUSTING WORK MARKED WITH AN ASTERISK * REQUIRES EXPERT SKILLS AND TECHNICAL KNOW -HOW . FOR YOUR OWN SAFETY , AL W AYS HA VE SUCH WORK PERFORMED BY A SPECIALIZED KTM DEALER WHERE YOUR MOTORCYCLE WILL BE OPTIMALL Y SERV- ICED BY APPROPRIA TEL Y QUALIFIED, SKILLED ST AFF . – IF [...]

  • Seite 26

    ENGLISH 25 MAINTENANCE WORK ON CHASSIS AND ENGINE » 50 SPRING RA TE 55 60 65 70 75 80 RIDERS WEIGHT INCLUSIVE GEARS IN KILOGRAM 76-250 69-250 for example 125 SX Shock absorber Basic suspension setup for the weight of the driver T o achieve maximum handling performance and to prevent the fork, shock absorber , swing arm and frame from being damaged[...]

  • Seite 27

    ENGLISH 26 MAINTENANCE WORK ON CHASSIS AND ENGINE » According to our experience, the damping rate of the compression stage can remain unchanged. The damping rate of the rebound stage can be reduced by a few clicks for a softer spring or increased by a few clicks for a harder spring. Checking the basic setup of the telescopic fork The precise ridin[...]

  • Seite 28

    ENGLISH 27 Breather plug front fork After every 5 hours of use for competitive racing, slacken the breather plugs [1] a few turns in order to relieve excess pressure from the inside of the fork. T o do this, place the motorcycle on a stand with the front wheel lifted off the ground. When riding the motorcycle mainly on the road, it will suffice to [...]

  • Seite 29

    ENGLISH 28 MAINTENANCE WORK ON CHASSIS AND ENGINE » Changing the fork offset (caster) (SX / XC) * The fork offset [A] in the SX models (center fork legs - center steering head angle) can be set to either 18 or 20 mm. This allows you to optimize the han- dling to match the race course. Remove the blind screw [1] to see which offset is set. If the m[...]

  • Seite 30

    ENGLISH 29 MAINTENANCE WORK ON CHASSIS AND ENGINE » Mount the lower triple clamp, upper steering head bearing, protection ring, O-ring, upper triple clamp and the blind screw . T ighten the collar screw on the lower triple clamp to 60 Nm. Mount the fork legs and tighten the clamp screws on the lower triple clamp to 12 Nm in 3 stages. Adjust the st[...]

  • Seite 31

    ENGLISH 30 MAINTENANCE WORK ON CHASSIS AND ENGINE » How to change the handlebar position The handlebar position can be readjusted by 22 mm. Thus, you can put the handlebar in the position that is the most convenient for you. The upper triple clamp [1] includes 2 bores arranged at a distance of 15 mm (0.6 in) from one another . The bores at the han[...]

  • Seite 32

    ENGLISH 31 Chain maintenance For long chain life, good maintenance is very important. X-ring chains require only modest maintenance. The best way is to use lots of water , but never use brushes or solvents. After letting the chain dry , you can use a special X-ring chain spray (Motorex Chainlube 622). NO LUBRICA TION IS ALLOWED TO REACH THE REAR TI[...]

  • Seite 33

    ENGLISH 32 MAINTENANCE WORK ON CHASSIS AND ENGINE » General information about KTM disc brakes BRAKE CALIPERS: The brake calipers of this series use a „floating“ mount. This means that the brake calipers are not solidly attached to the caliper support, which enables them to ”float” for maximum braking contact.Secure the screws of the calipe[...]

  • Seite 34

    ENGLISH 33 Adjusting the free travel at the hand brake lever Free travel at the hand brake lever may be readjusted by using adjustment screw [1] . In this way , the position of the point of pressure (i.e. the resis-tance you feel on the hand brake lever when the brake pads are pressed against the brake disc) can be adjusted for any hand size. When [...]

  • Seite 35

    ENGLISH 34 MAINTENANCE WORK ON CHASSIS AND ENGINE » Changing the basic position of the foot brake pedal * The basic position of the foot brake pedal can be altered by turning the stop screw [5] . The free play at the foot brake pedal must then be adjusted by means of the piston rod [6] . Measured on the outside, the foot brake pedal must have 3-5 [...]

  • Seite 36

    ENGLISH 35 Checking the rear brake pads The brake pads can be inspected from the rear . The thickness of the linings may not be less than 1 mm (0.04 in). A T THEIR MOST WORN POINT BRAKE P AD LININGS SHOULD NOT BE THINNER THAN 1 MM, OTHERWISE THEY COULD LEAD TO BRAKE F AILURE. FOR YOUR OWN SAFETY DON’T PUT OFF HA VING YOUR BRAKE P ADS CHANGED. IF [...]

  • Seite 37

    ENGLISH 36 MAINTENANCE WORK ON CHASSIS AND ENGINE » Before remounting the front wheel, clean and grease the shaft seal rings [A] and the bearing surface [B] of the distance bushings and mount the distance bushing T o install the front wheel, lift it into the fork, position and mount the axle shaft. Mount the collar nut [5] , tighten the clamping s[...]

  • Seite 38

    ENGLISH 37 Tires, air pressure T ire type, tire condition, and air pressure level affect the way your motorcy- cle rides and must therefore be checked whenever you are getting ready to go anywhere on your motorcycle. – T ire size can be found in the technical specifications and in the homolo- gation certificate – T ire condition has to be check[...]

  • Seite 39

    ENGLISH 38 MAINTENANCE WORK ON CHASSIS AND ENGINE » Check/set distance of the magnetic sensor The distance between the magnet [2] and the sensor [1] must be 2-4 mm, otherwise malfunctions on the speedometer might occur . This distance can be corrected by screwing the sensor [1] in or off. Replacing the headlight lamp/parking light lamp Loosen both[...]

  • Seite 40

    ENGLISH 39 Cooling system The water pump in the engine circulates the cooling liquid. However , the cool- ing liquid can only circulate properly if the cooling circuit contains no air bubbles. Bleeding of the cooling system is therefore required a) after adding more than 0.25 l cooling liquid and b) after refilling the entire cooling system. (see B[...]

  • Seite 41

    ENGLISH 40 MAINTENANCE WORK ON CHASSIS AND ENGINE » Refilling/Bleeding the cooling system The cooling system must be bled as described below after draining the cooling liquid or after adding more than 0.25 l (0.06 US gallons) cooling liq- uid. Make sure that the drain screw [1] is fastened. Pour approx. 0.5 litres (0.13 US gallons) coolant into th[...]

  • Seite 42

    ENGLISH 41 Exhaust system * If the end cap [1] can be removed, the silencer is filled with glass-fiber yarn. Have the filling checked regularly by an authorized KTM workshop (see Lubrication and Service Chart). The insulating material fibers escape through the holes in the perforated pipe with time, causing the silencer to “burn out”. In additi[...]

  • Seite 43

    ENGLISH 42 Bleeding the hydraulic clutch * The clutch control needs to be bled as soon as the resistance in the clutch lever starts to feel unresponsive. Y ou will need a bleeder syringe (special tool) and biodegradable hydraulic oil. Both are available from your KTM dealer . T urn the handlebar until the master cylinder is in a horizontal position[...]

  • Seite 44

    ENGLISH 43 MAINTENANCE WORK ON CHASSIS AND ENGINE » Carburetor adjustment * Basic information on the original carburetor setting The original carburetor setting was adapted for an altitude of approx. 500 meters (1600 ft.) above sea level, and the ambient temperature of approx. 20° C (68° F), mainly for off-road use and central European premium-g[...]

  • Seite 45

    ENGLISH 44 Part-throttle range C Operation with partly open throttle valve. This range is only influenced by the jet needle (shape and position). The optimum part-throttle setting is controlled by the idling setting in the lower range and by the main jet in the upper range. If the engine runs on a four -stroke cycle or with reduced power when it is[...]

  • Seite 46

    ENGLISH 45 MAINTENANCE WORK ON CHASSIS AND ENGINE » Engine characteristic 250/300 SX/XC/EXC* The engine characteristic can be modified through various thicknesses of the auxiliary spring [1] . An auxiliary spring designed for „good driveability“ (smooth power application) is mounted in the condition at delivery . One of the auxiliary springs c[...]

  • Seite 47

    ENGLISH 46 Check transmission oil level (125/200) In order to check the transmission oil level the control screw [1] on the clutch cover is to be removed. Oil should just barely escape from the inspection open- ing when the motorcycle is in an upright position. If necessary , remove the plug [2] and top up with oil (e. g. Motorex T op Speed 4T 15W5[...]

  • Seite 48

    ENGLISH 47 CLEANING » CONSERVATION FOR WINTER OPERATION » STORAGE » Clean your motorcycle regularly in order to maintain the beauty of its plastic surfaces. The best manner would be to use warm water that has been mixed with a normal brand-name washing detergent and a sponge. The hard dirt can be removed before washing with the help of a soft wa[...]

  • Seite 49

    ENGLISH 48 CHASSIS 125 SX 125 EXC 200 EXC Frame Central chrome-moly-steel frame Fork WP Suspension – Upside down 48 MA Wheel travel front/rear 300/335 mm (11.8/13.2 in) Rear suspension WP PDS 5018 (Progressive Damping System) shock absorber , aluminium swingarm Front brake Disc brake with carbon-steel brake disc Ø 260 mm (10.2 in), brake caliper[...]

  • Seite 50

    ENGLISH 49 TECHNICAL SPECIFICATIONS – CHASSIS 125 SX, EXC, 200 EXC » TIGHTENING TORQUES – CHASSIS Collar screw , front wheel spindle M24x1,5 40 Nm Brake caliper , front M8 Loctite 243 + 25 Nm Brake disks M6 14 Nm Clamping screws, upper fork bridge (EXC) M8 20 Nm Clamping screws, lower fork bridge (EXC) M8 15 Nm Clamping screws, upper fork brid[...]

  • Seite 51

    ENGLISH 50 TECHNICAL SPECIFICATIONS – ENGINE 125 SX, EXC, 200 EXC » ENGINE 125 SX 125 EXC 200 EXC Design Liquid-cooled, single-cylinder , two-stroke engine with intake and exhaust control Piston displacement 124.8 ccm 124.8 ccm 193 ccm Bore / stroke 54 / 54.5 mm (2.126 / 2.145 in) 54 / 54.5 mm (2.126 / 2.145 in) 64 / 60 mm (2.52 / 2.362 in) Fuel[...]

  • Seite 52

    ENGLISH 51 TECHNICAL SPECIFICATIONS – ENGINE 125 SX, EXC, 200 EXC » TIGHTENING TORQUES - ENGINE Flange bolts - cylinder -head M7 18 Nm Nuts-cylinder base M8 30 Nm Flywheel collar nut M12x1 60 Nm Nut for primary sprocket (LH thread) M16x1,5 130 Nm Nut for inner clutch hub M18x1,5 130 Nm Crankcase and clutch cover bolts M6 10 Nm Spark plug M 14X1,[...]

  • Seite 53

    ENGLISH 52 CHASSIS 250 SX 300 XC 250/300 EXC Frame Central chrome-moly-steel frame Fork WP Suspension – Upside down 48 MA Wheel travel front/rear 300/335 mm (11.8/13.2 in) Rear suspension WP PDS 5018 (Progressive Damping System) shock absorber , aluminium swingarm Front brake Disc brake with carbon-steel brake disc Ø 260 mm (10.2 in), brake cali[...]

  • Seite 54

    ENGLISH 53 TECHNICAL SPECIFICATIONS – CHASSIS 250 SX, EXC, 300 XC, EXC » TIGHTENING TORQUES – CHASSIS Collar screw , front wheel spindle M24x1,5 40 Nm Brake caliper , front M8 Loctite 243 + 25 Nm Brake disks M6 14 Nm Clamping screws, upper fork bridge (EXC) M8 20 Nm Clamping screws, lower fork bridge (EXC) M8 15 Nm Clamping screws, upper fork [...]

  • Seite 55

    ENGLISH 54 ENGINE 250 SX 250 EXC 300 XC/EXC Design Liquid-cooled single-cylinder two-stroke engine with KTM T win V alve Control exhaust system and KTM T orque Chamber Piston displacement 249 ccm 249 ccm 293.15 ccm Bore / stroke 66.4 / 72 mm (2.62 / 2.84 in) 66.4 / 72 mm (2.62 / 2.84 in) 72 / 72 mm (2.84 / 2.84 in) Fuel unleaded fuel with at least [...]

  • Seite 56

    ENGLISH 55 TECHNICAL SPECIFICATIONS – ENGINE 250 SX, EXC, 300 XC, EXC » TIGHTENING TORQUES - ENGINE Flange bolts - cylinder -head M8 27 Nm Nuts-cylinder base M10 35 Nm Flywheel collar nut M12x1 60 Nm Flange bolt pump part (kickstarter) M6 Loctite 243 + 10 Nm Nut for primary sprocket (LH thread) M18x1,5 Loctite 243 + 150 Nm Nut for inner clutch h[...]

  • Seite 57

    ENGLISH 56 INDEX » Page Activating and deactivating display modes . . . . . . . . .7 Adjusting the free travel at the hand brake lever . . . . .33 Basic suspension setup for the weight of the driver . . .25 Bleeding the hydraulic clutch . . . . . . . . . . . . . . . . .42 Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 [...]

  • Seite 58

    ANHANG – APPENDICE APPENDIX – APÉNDICE 1 SCHALTPLAN » WIRING DIAGRAMM 6 0 0 2 0 0 3 - 5 2 1 C X E m m a r g a i d g n i r i w 0 5 3 . 5 7 0 . 1 1 . 8 4 5 s s e n r a h n i a m 5 0 0 2 . 2 0 . 0 2 h c t i w s r e h s a l f h c t i w s e k a r b r a e r r e h s a l f t n o r f t f e l r e h s a l f t n o r f t h g i r r e h s a l f r a e r t h [...]

  • Seite 59

    ANHANG – APPENDICE APPENDIX – APÉNDICE 2 SCHALTPLAN » WIRING DIAGRAMM 2006 0 5 2 - 0 0 2 W - C X m m a r g a i d g n i r i w s s e n r a h n i a m 0 0 0 . 5 7 0 . 1 1 . 8 4 5 5 0 0 2 . 2 0 . 0 2 l i o c n o i t i n g i rear light/brakelight v r o s n e s d e e p s h c t i w s r a b e l d n a h ) l a n o i t p o ( h c t i w s p o t s h c t i w[...]

  • Seite 60

    ANHANG – APPENDICE APPENDIX – APÉNDICE 3 SCHALTPLAN » WIRING DIAGRAMM 2006 0 0 3 -W C X m m a r g a i d g n i r i w s s e n r a h n i a m 0 0 1 . 5 7 0 . 1 1 . 8 4 5 5 0 0 2 . 2 0 . 0 2 l i o c n o i t i n g i rear light/brakelight v r o s n e s d e e p s h c t i w s r a b e l d n a h ) l a n o i t p o ( h c t i w s p o t s h c t i w s t h g [...]

  • Seite 61

    ANHANG – APPENDICE APPENDIX – APÉNDICE 4 SCHALTPLAN » WIRING DIAGRAMM 6 0 0 2 0 5 2 - 5 2 1 X S 5 0 0 2 . 3 0 . 6 2 l i o c n o i t i n g i n o t t u b p o t s G 3 r o t a r e n e g p u k c i p C D I 0 0 0 . 2 3 0 . 9 3 . 8 4 5 red-white red-black e t i h w - e u l b n w o r b k c a l b - w o l l e y k c a l b green red[...]

  • Seite 62

    ANHANG – APPENDICE APPENDIX – APÉNDICE 5 SCHALTPLAN » WIRING DIAGRAMM ENGLISH DEUTSCH IT ALIANO Capacitor Kondensator Condensatore CDI CDI CDI Driving light lamp Fernlichtkontrolle Spia abbagliante Flasher relay Blinkerrelais Relè indicatori Flasher switch Blinkerschalter Deviatore indicatori di direzione Front brake switch vorderer Bremslic[...]

  • Seite 63

    ANHANG – APPENDICE APPENDIX – APÉNDICE 6 SCHALTPLAN » WIRING DIAGRAMM ENGLISH FRANCAIS ESP ANOL Capacitor Condensateur Condensador CDI CDI CDI Driving light lamp T emion feu route Lampara aviso luces largas Flasher relay Relais de clignotants Relé de la luz intermitente Flasher switch Bouton de clignotants Interruptor de la luz intermitente [...]

  • Seite 64

    ANHANG – APPENDICE APPENDIX – APÉNDICE 7 VERGASERTABELLE » CARBURETOR TABLE VERGASERREGULIERUNG CARBURETOR SETTING KEIHIN PWK 36S AG 125 EXC 2006 MEERESHÖHE ALTIDUDE TEMPERATUR TEMPERATURE - 20°C bis -7°C -2°F to 20°F - 6°C bis 5°C 19°F to 41°F 6°C bis 15°C 42°F to 60°F 16°C bis 24°C 61 °F to 78°F 25°C bis 36°C 79°F to 98?[...]

  • Seite 65

    ANHANG – APPENDICE APPENDIX – APÉNDICE 8 VERGASERTABELLE » CARBURETOR TABLE VERGASERREGULIERUNG CARBURETOR SETTING KEIHIN PWK 38 AG 200 EXC 2006 MEERESHÖHE ALTIDUDE TEMPERATUR TEMPERATURE - 20°C bis -7°C -2°F to 20°F - 6°C bis 5°C 19°F to 41°F 6°C bis 15°C 42°F to 60°F 16°C bis 24°C 61 °F to 78°F 25°C bis 36°C 79°F to 98°[...]

  • Seite 66

    ANHANG – APPENDICE APPENDIX – APÉNDICE 9 VERGASERTABELLE » CARBURETOR TABLE VERGASERREGULIERUNG CARBURETOR SETTING KEIHIN PWK 36S AG 250 SX 2006 MEERESHÖHE ALTIDUDE TEMPERATUR TEMPERATURE - 20°C bis -7°C -2°F to 20°F - 6°C bis 5°C 19°F to 41°F 6°C bis 15°C 42°F to 60°F 16°C bis 24°C 61 °F to 78°F 25°C bis 36°C 79°F to 98°[...]

  • Seite 67

    ANHANG – APPENDICE APPENDIX – APÉNDICE 10 VERGASERTABELLE » CARBURETOR TABLE VERGASERREGULIERUNG CARBURETOR SETTING KEIHIN PWK 36S AG 250 EXC 2006 MEERESHÖHE ALTIDUDE TEMPERATUR TEMPERATURE - 20°C bis -7°C -2°F to 20°F - 6°C bis 5°C 19°F to 41°F 6°C bis 15°C 42°F to 60°F 16°C bis 24°C 61 °F to 78°F 25°C bis 36°C 79°F to 98[...]

  • Seite 68

    ANHANG – APPENDICE APPENDIX – APÉNDICE 11 VERGASERTABELLE » CARBURETOR TABLE VERGASERREGULIERUNG CARBURETOR SETTING KEIHIN PWK 36S AG 300 EXC 2006 MEERESHÖHE ALTIDUDE TEMPERATUR TEMPERATURE - 20°C bis -7°C -2°F to 20°F - 6°C bis 5°C 19°F to 41°F 6°C bis 15°C 42°F to 60°F 16°C bis 24°C 61 °F to 78°F 25°C bis 36°C 79°F to 98[...]

  • Seite 69

    ANHANG – APPENDICE APPENDIX – APÉNDICE 12[...]

  • Seite 70

    KTM-Sportmotorcycle AG A–5230 Mattighofen www.ktm.at KTM Group Partner 125 SX, EXC 200 EXC, XC, XC-W 250 SX, EXC, XC, XC-W 300 EXC, XC, XC-W OWNER’S MANUAL 2006 ART. NR. 3.211.72EN ENGLISH[...]