Lincoln Electric LN-25 SVM179-B Bedienungsanleitung

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103

Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Lincoln Electric LN-25 SVM179-B an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Lincoln Electric LN-25 SVM179-B, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Lincoln Electric LN-25 SVM179-B die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Lincoln Electric LN-25 SVM179-B. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Lincoln Electric LN-25 SVM179-B sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Lincoln Electric LN-25 SVM179-B
- Den Namen des Produzenten und das Produktionsjahr des Geräts Lincoln Electric LN-25 SVM179-B
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Lincoln Electric LN-25 SVM179-B
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Lincoln Electric LN-25 SVM179-B zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Lincoln Electric LN-25 SVM179-B und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Lincoln Electric finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Lincoln Electric LN-25 SVM179-B zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Lincoln Electric LN-25 SVM179-B, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Lincoln Electric LN-25 SVM179-B widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    LN-25 ™ PRO WIRE FEEDER ,/& April, 201 1 For use with machines having Code Numbers:                     ,+ /" &'.% ?[...]

  • Seite 2

    %'S )+( ,-2 < < (+ ' "' CBJ8E87 8DH<C@8AG 1.a. T urn the engine of f before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b.Operate engines in open, well-ventilated areas or vent th[...]

  • Seite 3

    ,-2 << << %'S )+( .&,' ,, 64A 58 74A:8EBHF 5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away fro[...]

  • Seite 4

    %'S )+( ,-2 <<< <<< (+ %-+"%% 2 CBJ8E87 8DH<C@8AG 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’s[...]

  • Seite 5

    ,-2 <I <I %'S )+( )+N.-"(',  ,Y+-N Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: ,PE8GO)BHE ,BH74:8  % [[...]

  • Seite 6

    " "  &,-+ - % ( ('-'-, (+%%  ,-"(',  %'S )+( Page ,498GL ?[...]

  • Seite 7

    - % ( ('-'-,  "',- %% -"(' ,-"('   %'S )+( "AFG4??4G<BA ?[...]

  • Seite 8

    "',- %% -"('   %'S )+( -&)+ -.+ +'  ()+ -"(' -40°F to 104°F (-40°C to 40°C) ,-(+  -40°F to 185°F (-40°C to 85°C) "').- /(% -   4A7 .++'- -!'"%  ,)"&[...]

  • Seite 9

    "',- %% -"('   %'S )+( 0% %,"3 - 45?8  Located below are copper cable sizes rec- ommended for various currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increase[...]

  • Seite 10

    "',- %% -"('   %'S )+( 2. Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth. ( '(-  -- ! -! + .% -(+ " ("% +, (+[...]

  • Seite 11

    "',- %% -"('   %'S )+( T ools required: • 1/4" hex key wrench. 1. T urn power off at the welding power source. 2. Remove the welding wire from the wire drive. 3. Remove the thumb screw from the wire drive. 4. Remove the welding gun from the wire drive. 5. Loosen the socket head cap[...]

  • Seite 12

    "',- %% -"('   %'S )+( THUMB SCREW GUN )+,,.++&#.,-&'- %-+" ,!($ 64A><?? R- HEA G;8 <ACHG CBJ8E ( 4G G;8 J8?7 <A:CBJ8E FBHE68589BE8<AFG4??4G<BA BE 6;4A[...]

  • Seite 13

    "',- %% -"('   %'S )+( +(,, -!+,- .),  )BJ8E ,BHE68F J<G; (HGCHG - 8E@<A4?F ?J4LF !BG ,88<:HE8 If the power source has a Remote/Local switch, place the switch in the Local position. Place the Powe[...]

  • Seite 14

    "',- %% -"('   %'S )+( / )BJ8E ,BHE68 J<G; - J<FG&4G8 BAA86GBEF 4A7 +8@BG8%B64? ,J<G6;,88 <:HE8 Place CV/CC switch in the feeder in the "CV" position. L N- 2 5 P RO ( A cr o ss t h e Arc) V 3 5 0 - P [...]

  • Seite 15

    - % ( ('-'-,  ()+ -"(' ,-"('   %'S )+( (C8E4G<BA ?[...]

  • Seite 16

    ()+ -"('   %'S )+( R%-+" ,!($ ' $"%% .A?8FF HF<A: (%  984 GHE8J;8A9887<A: J<G;:HAGE<: :8E  G;8 8?86GEB78 4A7 7E<I8 @86;4A<F@ 4E8 4?J4LF 8?86GE< 64[...]

  • Seite 17

    ()+ -"('   %'S )+( "'"-"(' (0%"'  -+&, 0, • Wire Feed Speed  R Constant Current / R Constant V oltage & 0 • Gas Metal Arc welding ,& 0 R Shielded Metal Arc welding  0 R Flux Core [...]

  • Seite 18

    ()+ -"('   %'S )+( , +('-('-+(%, ,88 <:HE8  '%( /(% -&-+ The analog voltmeter shows the voltage between electrode and work. The voltmeter shows open cir- cuit voltage when the wire feeder is not welding. As a[...]

  • Seite 19

    ()+ -"('   %'S )+( 50 100 150 200 250 300 350 400 450 500 550 600 650 700 50 100 150 200 250 300 350 400 450 500 550 650 700 35 31 29 27 25 23 21 19 17 15 33 600 V CC " .+  0<E8 887,C887  (C8E4G<BA ( ,88 <:HE8  BE Se[...]

  • Seite 20

    ()+ -"('   %'S )+( - %  //  0"+ ,),--"' 109 131 153 175 197 97 1 17 136 156 175 88 105 123 140 158 80 95 1 1 1 127 143 73 88 102 1 17 131 67 81 94 108 121 63 75 88 100 1 13 58 70 82 93 105 55 66 77 88 98 51 62 72 82[...]

  • Seite 21

    ()+ -"('   %'S )+( (',- '- .++'- /, (',- '- /(% -   0"+ 0%"'  Most semiautomatic welding processes perform better using constant voltage power sources. Welding codes usually do not address the power source selec[...]

  • Seite 22

    ()+ -"('   %'S )+(  )"' .' -+" +(''-(+ ( See Figure B.1 )  0(+$,', % ( See Figure B.1 ) Must be connected for the drive motor to operate.  -!+&%  % &(- (+ (/[...]

  • Seite 23

    ()+ -"('   %'S )+( "'-+'%('-+(%, 1 2 Step Trigger Interlock Switch 2 CV / CC Switch 3 Pressure Adjustment Arm 4 Optional Timer Kit (See Accessories Section) 5 Spool Retainer 6 Spindle Brake 7 Gun Bushing ITEM DESCRIPTION 1 9 8 7 6 3 2 8 Thumb Screw for securing the w[...]

  • Seite 24

    ()+ -"('   %'S )+( "'-+'%('-+(%, ,+")-"(' ( See Figure B.4 )  ,-)  -+" + "'-+%($ ,0"-! Th e 2 St ep - Tri gg er I nt erl oc k switch changes the function of the gun trigger . 2 Step[...]

  • Seite 25

    ()+ -"('   %'S )+( ()-"('%)+%(0  .+'$' )(,-%(0 -"&+$"- $ The preflow , Burnback and Postflow T imer Kit gives you control over the shielding gas at the beginning and end of the weld an[...]

  • Seite 26

    ()+ -"('   %'S )+( ++ ('-+(%, " .+  1 Gas Purge Pushbutton 2 Flow Meter Ball 4 Shielding Gas Inlet 3 Flow Meter V alve 6 Optional W ater cooled gun connections 5 Electrode Lead ITEM DESCRIPTION 1 2 3 4 5 6 Return t o Section T OC Return t o Sectio[...]

  • Seite 27

    ()+ -"('   %'S )+( , ).+ ).,!.--(' The gas solenoid valve will energize but neither the power source output nor the drive motor will be turned on. The Gas Purge switch is useful for setting the proper flow rate of shielding gas and for purging the lines.. Flow meters shoul[...]

  • Seite 28

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 29

    - % ( ('-'-, ,,(+", ,-"('   %'S )+( 668FFBE<8F?[...]

  • Seite 30

    ,,(+",   %'S )+( 0"+ -2) Steel Wires: Cored Wires: Aluminum Wires: %-+( ,"3 .023-.030 (0.6-0.8mm) .035 (0.9mm) .045 (1.2mm) .052 (1.4mm) 1/16 (1.6mm) .035,.045 (0.9, 1.2mm) .040 (1.0mm) .030-.035" (0.8-0.9mm) .040-.045" (1.0-1.2mm) .052" (1[...]

  • Seite 31

    ,,(+",   %'S )+( K2596-1 K2596-2 K1796-xx K2593-xx K1803-1 K1840-xx K1842-xx K484 K2330-2 Aluminum Case Plastic Case A WG 1/0 Co-Axial Power Cable A WG #1 Coaxial Power Cable Work and Feeder Cables Package Weld Power Cable, T wist-Mate to Lug Weld Power Cable, Lug to Lug Jumper Plug Kit T imer [...]

  • Seite 32

    ,,(+",   %'S )+( K910-1 K910-2 K1500-1 K1500-2 K1500-3 Ground Clamp Ground Clamp Gun Receiver Bushing (for guns with K466-1 Lincoln gun connec- tors; Innershield and Subarc guns) Gun Receiver Bushing (for guns with K466-2, K466-10 Lincoln gun connectors; Magnum 200/300/400 guns and compatible w[...]

  • Seite 33

    ,,(+",   %'S )+( K1500-4 K1500-5 K489-7 * K435 K468 K590-6 K586-1 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with Oxo® guns.) Gun Receiver Bushing (for Lincoln Fast-Mate guns.) Spindle Adapter , for mount[...]

  • Seite 34

    ,,(+",   %'S )+( "',- %% -"(' ( -! $ 0  -+ ((%"'  $"- %-+" ,!($64A ><?? R- HEA G;8 <ACHG CBJ8E ( 4G G;8 7<F 6BAA86G FJ<G6; [...]

  • Seite 35

    - % ( ('-'-,  &"'-'' ,-"('   %'S )+( &4<AG8A4A68 ?[...]

  • Seite 36

    &"'-''   %'S )+( %-+" ,!($64A ><?? R B ABG BC8E4G8 J<G; 6BI8EF E8@BI87 R - HEA B99 CBJ8E FBHE68 589BE8 <AFG4??<A: BEF8EI<6<A: R B ABG GBH6; 8?86GE<64??L ;BG C4EGF [...]

  • Seite 37

    &"'-''   %'S )+( 0<E8887 ,C887 / 4?<74G<BA (See Figure D.1) Calibration of the LN-25™ PRO may be required when the p.c. board, wire feed speed potentiometer or motor is replaced or serviced. Calibration matches the scale on the name plate to the actual [...]

  • Seite 38

    5 5 2 2 1 1 4 4 3 3 &"'-''   %'S )+( 1. FRONT P ANEL ASSEMBL Y 2. CONTROL BOX ASSEMBL Y 3. SPINDLE & MAST ASSEMBL Y 4. WIRE DRIVE ASSEMBL Y 5. CASE ASSEMBL Y " .+  &#(+ (&)(''- %( -"(' Ret[...]

  • Seite 39

    - % ( ('-'-,-!(+ 2 ( ()+ -"(' ,-"('   %'S )+( -;8BEL B9(C8E4G<BA ?[...]

  • Seite 40

    -!(+ 2  ( ()+ -"('   %'S )+( '+%  ,+")-"(' Several models of the LN-25™ PRO are offered to best meet the individual welders needs. The Extra T orque model features additional torque for reliable feeding of large diameter FCA W wire. The standar[...]

  • Seite 41

    -!(+ 2  ( ()+ -"('   %'S )+( NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion "').- )(0+ The DC input voltage is applied from the power source via the electrode cable and the work sensing lead on the across the arc model. With the control cable m[...]

  • Seite 42

    -!(+ 2  ( ()+ -"('   %'S )+( NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion $ ' ('-+(%  "+ ."-, The wire speed pot provides command signal to the control board indicating the desired wire spee[...]

  • Seite 43

    -!(+ 2  ( ()+ -"('   %'S )+( " "- %  ",)% 2  (+ 6BAGEB? 645?8 @B78?F BA?L When the wire feeder is not welding, the left display shows the wire feed speed. The default units are “in/min” and may be changed to “m/min” throug[...]

  • Seite 44

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 45

    - % ( ('-'-,  -+(.%,!((-"'   +) "+   %'S )+( - EBH5?8F;BBG<A: 4A7+8C4<E ?[...]

  • Seite 46

    -+(.%,!((-"'   +) "+   %'S )+( This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below . Step 1. LOCA TE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”. T[...]

  • Seite 47

    -+(.%,!((-"'   +) "+   %'S )+( Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections. T o avoid prob- lems when troubleshooting and replacing PC boards, please use the following procedure: 1. Deter[...]

  • Seite 48

    The wire feeder powers up but there is no welder output when the gun trigger is pulled. The shielding gas flows and the drive rolls turn. (Across the arc models) 1. The contactor coil connections are loose. 2. The contactor has failed. 1. V erify the connections. 2. Check for opens in the leads. 3. Perform the CONT ACTOR TEST , replace if necessary[...]

  • Seite 49

    (.-).- )+(%&, Observe Safety Guidelines detailed in the beginning of this manual. )+(%&, ,2&)-(&, )(,,"%+,( &",#.,-&'-, +(&&' (.+, ( -"(' If for any reason you do not understand the test pr[...]

  • Seite 50

    (.-).- )+(%&, Observe Safety Guidelines detailed in the beginning of this manual. )+(%&, ,2&)-(&, )(,,"%+,( &",#.,-&'-, +(&&' (.+, ( -"(' If for any reason you do not understand the test pr[...]

  • Seite 51

    , ,!"%"' ",,., Observe Safety Guidelines detailed in the beginning of this manual. )+(%&, ,2&)-(&, )(,,"%+,( &",#.,-&'-, +(&&' (.+, ( -"(' If for any reason you do [...]

  • Seite 52

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 53

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 54

    " .+   V, +&(/ % , +&(/ %  )+(.+ (CONTINUED) )+(.+ 1. Remove the input power from the LN25 PRO unit. 2. Using the 1/4-20 nut driver , remove the 8 screws holding the control box. Loosen the cord grip connector , and slide the control box assembly [...]

  • Seite 55

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 56

    GAS SOLENOID CONTROL BOX CONTROL BOX COVER " .+   V , ,(%'(" , ,(%'(" -,- (CONTINUED) )+(.+ 1. Perform the Case Removal Procedure. 2. Remove the five #10-24 x .50 screws holding the control box cover and access the solenoid leads. See <:HE8 [...]

  • Seite 57

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 58

    CONT ACTOR CONTROL BOX " .+   V('- -(+ ('- - (+ -,- (CONTINUED) )+(.+ 1. Perform the Case Removal Procedure. 2. Remove the 5 #10-24 x .50 screws holding the control box cover to access the contactor leads. See Figure F .2 . 3. Apply the correct input voltage (15-1 10vdc) [...]

  • Seite 59

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 60

    CASE CONTROL BOX ASSEMBL Y " .+   V('-+(% (1 ,,&% 2 +"/ &(- (+' - ! $ -,- (CONTINUED) )+(.+ 1. Perform the Case Removal Procedure. 2. Remove the 5 #10-24 x .50 screws holding the control box cover to acces[...]

  • Seite 61

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 62

    CASE CONTROL BOX ASSEMBL Y " .+   V('-+(% (1 ,,&% 2 &(- (+ (/+%( -,- (CONTINUED) )+(.+ 1. Perform the Case Removal Procedure. 2. Remove the 5 #10-24 x .50 screws holding the control box cover to access the contactor leads. See Figure F .2 . 3. Remove the[...]

  • Seite 63

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 64

    CONTROL BOX " .+   V('-+(% (1 ('- - (+ +&(/ %' +)%&'-)+(.+ (CONTINUED) +&(/ %)+(.+ 1. Perform the Case Removal Procedure. 2. Remove the 5 #10-24 x .50 screws holding the control box cover to acces[...]

  • Seite 65

    MOUNTING BLOCK BUSS BAR " .+   V.,, +'&(.'-"'  %($ ('- - (+ +&(/ %' +)%&'-)+(.+ (CONTINUED) +)%&'- )+(.+ 1. Loosely connect the buss bars t[...]

  • Seite 66

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 67

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 68

    FRONT P ANEL " .+   V+('- ) '% +('- ) '%  +&(/ % ' +)%&'- )+(.+ (CONTINUED) +&(/ %)+(.+ 1. Perform the Case Removal Procedure. 2. Remove the 5 #10-24 x .50 screws holding the contr[...]

  • Seite 69

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 70

    Gas Solenoid Gas Solenoid Gas Hose Gas Hose Buss Bar Buss Bar " .+   V.,, +' , !(, +&(/ % 0"+ +"/ &(- (+' + (1 +&(/ % ' +)%&'-)+(.+ (CONTINUED)[...]

  • Seite 71

    CONTROL BOX WIRE DRIVE P ANEL DRIVE GEAR COVER " .+   V0"+ +"/ ) '%+&(/ % 0"+ +"/ &(- (+' + (1 +&(/ % ' +)%&'-)+(.+ (CONTINUED) +)%?[...]

  • Seite 72

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 73

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 74

    CONTROL BOX COVER CONTROL BOX CONTROL BOARD " .+    V('-+(% )(+ %( -"(' )Z(+ +&(/ % ' +)%&'- )+(.+ (CONTINUED) +&(/ %)+(.+ 1. Perform the Case Removal Procedure. 2.[...]

  • Seite 75

    Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed thr[...]

  • Seite 76

    LOCK NUT GAS SOLENOID GAS HOSE CONTROL BOX CONTROL BOX COVER " .+   V,(%'(" '.-'!(, , ,(%'(" +&(/ % ' +)%&'-)+(.+ (CONTINUED) )+(.+ 1. Perform the Case Removal Procedure. [...]

  • Seite 77

    -+(.%,!((-"'   +) "+   %'S )+( +-,--+ +) "+ +8G8FG 4@46;<A8  • If it is rejected under test for any reason that requires you to remove any part which could affect the machine’s electrical charac- teristics. (+ • If you r[...]

  • Seite 78

    '(-,   %'S )+( Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Section T OC Return t o Master TOC Return t o Master TOC Return t o Master TOC Return t o Master TOC[...]

  • Seite 79

    - % ( ('-'-,  " +& ,-"('   %'S )+( ?86GE<64? <4:E4@F ?[...]

  • Seite 80

    ElECTriCal DiaGrams G-2 lN-25™ prO WiriNG DiaGram - lN-25 prO - CODEs 11387, 1 1388 (G5681) CONTROL P.C . BOARD - + BRIDGE RECTIF IER AC AC POLARITY LED A P14 62 2A TRIGGER CONNECTOR WIRI NG DIA GRAM LN- 25 PRO G5681 C J1, J 2, J8, J 15 C AVI TY NU MBE RIN G SEQ UENCE (VI EW ED FROM COMPONENT S IDE OF P .C. BO ARD ) 6 5 10 1 J6, J 7, J 10 9 8 16 [...]

  • Seite 81

    ElECTriCal DiaGrams G-3 lN-25™ prO WiriNG DiaGram - lN-25 prO - CODEs 11507, 1 1508 (G5681-1) CONTROL P.C . BOARD - + BRIDGE RECTIF IER AC AC POLARITY LED A P14 62 2A TRIGGER CONNECTOR WIRI NG DIA GRAM LN- 25 PRO B G5681-1 J1, J 2, J8, J 15 C AVI TY NU MBE RIN G SEQ UENCE (VI EW ED FROM COMPONENT S IDE OF P .C. BO ARD ) 6 5 10 1 J6, J 7, J 10 9 8[...]

  • Seite 82

    ElECTriCal DiaGrams G-4 lN-25™ prO WiriNG DiaGram - lN-25 prO - CODEs 11620, 1 1621, 1 1716, 1 1717 (G5681-2) CONTROL P.C . BOARD WIRI NG DIAGRAM- L N-25 PRO ANALO G A G5681-2 FEED PLATE P20/J 20 8 M OT O R / G EARBOX W R TACH U B 53 1 B B W 69 0 69 1 GAS SOLENOI D TRIGGER INTER LOCK / 2S T E P J3 5 6 3 4 2 1 R U B 5 6 3 4 2 1 7 8 J6 1 2345678 9 [...]

  • Seite 83

    ElECTriCal DiaGrams G-5 lN-25™ prO WiriNG DiaGram - lN-25 prO - CODEs 11746, 1 1747 (G5681-3) CONTROL P.C . BOARD WIRI NG DIAGRAM- L N-25 PRO ANALO G A.01 G5681-3 F EED P LATE P20/J 20 8 M OT O R / G EARBOX W R TACH U B 53 1 B B W 69 0 69 1 GAS SOLENOI D TRIGGER INTER LOCK / 2S T E P J3 5 6 3 4 2 1 R U B 5 6 3 4 2 1 7 8 J6 1 2 345678 9 1 01 11 21[...]

  • Seite 84

    ElECTriCal DiaGrams G-6 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11387, 1 1388 - (G5683) pG1 S O L ID E D G E G5683 LN -25 P RO MAC HI N E SC HEM ATIC NONE - DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: UF CR M39437 2 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT URE R: No THIS DOCUMENT CONTAINS PR[...]

  • Seite 85

    ElECTriCal DiaGrams G-7 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11387, 1 1388 - (G5683) pG2 G5683 LN -25 P RO MAC HI N E SC HEM ATIC NONE - DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: UF CR M39437 2 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT URE R: No THIS DOCUMENT CONTAINS PROPRIETAR Y INFORM[...]

  • Seite 86

    ElECTriCal DiaGrams G-8 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11507, 1 1508 - (G5683-1) pG1 G568 3- 1 LN -25 P RO MAC HI N E SC HEM ATIC NONE G5683 DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: SCA L E: NA CR M40936 1 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT U RE R: No THIS DOCUMENT CONTAINS[...]

  • Seite 87

    ElECTriCal DiaGrams G-9 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11507, 1 1508 - (G5683-1) pG2 S O L ID E D G E G568 3- 1 LN -25 P RO MAC HI N E SC HEM ATIC NONE G5683 DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: NA CR M40936 2 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT U RE R: No THIS DOCUMENT [...]

  • Seite 88

    ElECTriCal DiaGrams G-10 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11620, 1 1621, 1 1716, 1 1717 - (G5683-2) pG1 G568 3- 2 LN -25 P R O A N ALOG MAC HI N E SC HEM ATIC NONE G5683- 1 DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: SCA L E: UF CR M40943 1 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT U R[...]

  • Seite 89

    ElECTriCal DiaGrams G-11 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11620, 1 1621, 1 1716, 1 1717 - (G5683-2) pG2 G568 3- 2 LN -25 P R O A N ALOG MAC HI N E SC HEM ATIC NONE G5683- 1 DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: UF CR M40943 2 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT U RE R: No T[...]

  • Seite 90

    ElECTriCal DiaGrams G-12 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11746, 1 1747 - (G5683-3) pG1 G568 3- 3 LN -25 P R O A N ALOG MAC HI N E SC HEM ATIC NONE G5683- 2 DO NO T SC AL E T HIS DR A WING EQ UIP M ENT TYPE: SUBJECT: SCA L E: NA X M6214- C 1 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT URE R: No THIS DOC[...]

  • Seite 91

    ElECTriCal DiaGrams G-13 lN-25™ prO sChEma TiC - lN-25 prO - COmplETE maChiNE CODEs 11746, 1 1747 - (G5683-3) pG2 G568 3- 3 LN -25 P R O A N ALOG MAC HI N E SC HEM ATIC NONE G5683- 2 EQ UIP M ENT TYPE: SUBJECT: NA X M6214- C 2 PAGE ___ OF ___ 2 E NGI N EE RI NG CO NT RO LLE D MA NU FA CT URE R: No THIS DOCUMENT CONTAINS PROPRIETAR Y INFORMATION O[...]

  • Seite 92

    ElECTriCal DiaGrams G-14 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 1 1388, 1 1507, 1 1508 (G4745-1) pG 1 G-14 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC[...]

  • Seite 93

    ElECTriCal DiaGrams G-15 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 1 1388, 1 1507, 1 1508 (G4745-1) pG 2 G-15 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC[...]

  • Seite 94

    ElECTriCal DiaGrams G-16 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 1 1388, 1 1507, 1 1508 (G4745-1) pG 3 G-16 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC[...]

  • Seite 95

    ElECTriCal DiaGrams G-17 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 1 1388, 1 1507, 1 1508 (G4745-1) pG 4 G-17 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC[...]

  • Seite 96

    ElECTriCal DiaGrams G-18 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 1 1388, 1 1507, 1 1508 (G4745-1) pG 5 G-18 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC[...]

  • Seite 97

    ElECTriCal DiaGrams G-19 lN-25™ prO sChEma TiC - lN-25 prO CONTrOl pC BOarD - CODEs 11620, 1 1621, 1 1716, 1 1717, 11746, 11747 (G4783-1) pG 1 G-19 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return[...]

  • Seite 98

    ElECTriCal DiaGrams G-20 lN-25™ prO sChEma TiC- lN-25 prO CONTrOl pC BOarD - CODEs 1 1620, 1 1621, 1 1716, 11717, 11746, 1 1747 (G4783-1) pG 2 G-20 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return[...]

  • Seite 99

    ElECTriCal DiaGrams G-21 lN-25™ prO sChEma TiC- lN-25 prO CONTrOl pC BOarD - CODEs 1 1620, 1 1621, 1 1716, 11717, 11746, 1 1747 (G4783-1) pG 3 G-21 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return[...]

  • Seite 100

    ElECTriCal DiaGrams G-22 lN-25™ prO sChEma TiC- lN-25 prO CONTrOl pC BOarD - CODEs 1 1620, 1 1621, 1 1716, 11717, 11746, 1 1747 (G4783-1) pG 4 G-22 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return[...]

  • Seite 101

    ElECTriCal DiaGrams G-23 lN-25™ prO sChEma TiC- lN-25 prO CONTrOl pC BOarD - CODEs 1 1620, 1 1621, 1 1716, 11717, 11746, 1 1747 (G4783-1) pG 5 G-23 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return[...]

  • Seite 102

    ElECTriCal DiaGrams G-24 lN-25™ prO sChEma TiC - mOTOr Fil TEr pC BOarD - CODE 11746, 1 1747 (s27505-1) G-24 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Ret[...]

  • Seite 103

    ElECTriCal DiaGrams G-25 lN-25™ prO sChEma TiC - K2330 TimEr KiT pC BOarD - all CODEs (m21341-1) G-25 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to [...]